Dustproof blowing device for photoelectric switch baffle of feeding machine
By installing a blower at the baffle of the photoelectric switch on the feeder, compressed air is blown out periodically to clean the dust, solving the problem of the photoelectric switch being blocked and achieving stable equipment operation and continuous production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA TOBACCO HENAN IND CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-07-14
AI Technical Summary
The photoelectric switch baffle of the feeder is easily blocked by dust, causing the feed conveyor to stop running and affecting normal production.
Design a dust-proof blowing device for the photoelectric switch baffle of a feeder. The device is connected to an air source through an air pipe and equipped with a compressed air valve, a solenoid valve and a nozzle. Compressed air is blown at regular intervals to clean the dust and prevent the photoelectric switch from being blocked.
Effective dust removal prevents photoelectric switch malfunctions, ensures normal operation of the feed conveyor belt, and guarantees continuous production.
Smart Images

Figure CN224487013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silk-making equipment technology, and more specifically, to a dust-proof spraying device for a feeder photoelectric switch baffle. Background Technology
[0002] A feeder (model such as WPLZA) is installed before the blending and flavoring process on the silk-making line. A pair of through-beam photoelectric switches are installed on both sides of the feeder to control the feeding of the conveyor belt. During production, the feeding conveyor belt starts feeding material. When the material accumulates to a certain height, it blocks the material level photoelectric switch. After a delay, the feeding conveyor belt stops running and stops feeding. Simultaneously, the feeder's bottom belt runs, carrying the material away, the photoelectric switch is no longer blocked, and the feeding conveyor belt starts feeding again. This cycle continues, completing the continuous material transport. The through-beam photoelectric switch consists of a emitter and a receiver, with a detection distance of several meters or even tens of meters. In use, the emitter and receiver are installed on opposite sides of the path of the detected object. When the object passes through, it blocks the light path, and the receiver activates, outputting a switch control signal to control the equipment operation. The through-beam photoelectric switch is characterized by: high sensitivity, high resolution, high brightness, ability to distinguish opaque reflective objects, large effective distance, resistance to interference, low power consumption, fast response time, and long service life.
[0003] The feeder has a hole for the photoelectric switch mounting location, with a transparent acrylic baffle. Because this process involves a lot of dust, dust easily accumulates on the baffle, obstructing the photoelectric switch and causing the feed conveyor to stop. In this case, the material supply may not meet production requirements, impacting normal production. To ensure the photoelectric switch functions properly, the dust accumulated on the baffle must be cleaned promptly to prevent malfunctions.
[0004] Therefore, there is an urgent need for a dust-proof spraying device for the photoelectric switch baffle of a feeder. Utility Model Content
[0005] The purpose of this utility model is to provide a dust-proof blowing device for the photoelectric switch baffle of a feeder, so as to solve the problems in the prior art. It can blow the baffle at regular intervals to clean the dust and prevent the photoelectric switch from being blocked by dust, which would cause the feed conveyor to stop running.
[0006] This utility model provides a dustproof blowing device for a feeder photoelectric switch baffle, comprising: an air pipe disposed near the feeder photoelectric switch baffle, the air pipe being connected to an air source, and the air pipe being provided with a compressed air valve, a solenoid valve and several nozzles, the compressed air valve being disposed at the air inlet end of the air pipe, and each of the nozzles being disposed facing the feeder photoelectric switch baffle.
[0007] In the dustproof blowing device for the feeder photoelectric switch baffle as described above, preferably, the air pipe includes a main pipe and two branch pipes, the compressed air valve and the solenoid valve are disposed on the main pipe, the number of nozzles is two, and each of the branch pipes is respectively provided with one nozzle, and each nozzle faces the baffle corresponding to the light emitter and light receiver of the feeder photoelectric switch.
[0008] In the feeder photoelectric switch baffle dustproof spray device described above, preferably, a pressure reducing valve is provided between the compressed air valve and the solenoid valve.
[0009] In the feeder photoelectric switch baffle dustproof spray device described above, preferably, the working pressure of the pressure reducing valve is 0.1 MPa - 0.15 MPa; the pressure reducing valve includes a manual regulating valve.
[0010] In the feeder photoelectric switch baffle dustproof spraying device described above, preferably, the solenoid valve is connected to a controller for controlling the on / off state of the solenoid valve.
[0011] In the feeder photoelectric switch baffle dustproof spraying device described above, preferably, the controller includes a programmable logic controller.
[0012] In the feeder photoelectric switch baffle dustproof spraying device described above, preferably, each working cycle of the solenoid valve is energized for 4s-6s and then de-energized for 9s-11s.
[0013] In the feeder photoelectric switch baffle dustproof spraying device described above, preferably, the length of each nozzle is 18cm-22cm, the end of each nozzle away from the air pipe is sealed, and the end near the air pipe is equipped with a quick connector, which is connected to the air pipe through the quick connector. Each nozzle is provided with multiple spraying holes.
[0014] In the feeder photoelectric switch baffle dustproof spray device described above, preferably, each of the nozzles is made of stainless steel pipe.
[0015] In the feeder photoelectric switch baffle dustproof spray device described above, preferably, the solenoid valve includes a two-position three-way solenoid valve; and the compressed air valve includes a ball valve.
[0016] This utility model provides a dust-proof blowing device for the baffle of a feeder photoelectric switch. The device uses a solenoid valve to control the nozzle to blow compressed air onto the surface of the feeder photoelectric switch, and blows the baffle periodically to clean the dust. This prevents the photoelectric switch from being blocked by dust, which could cause the feed conveyor belt to stop running. This effectively avoids malfunctions during equipment operation and ensures normal production. Attached Figure Description
[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the utility model will be further described below with reference to the accompanying drawings, wherein:
[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the feeder photoelectric switch baffle dustproof spraying device provided by this utility model.
[0019] Explanation of reference numerals in the attached diagram: 1-Compressed air valve, 2-Pressure reducing valve, 3-Solenoid valve, 4-Nozzle, 5-Air pipe. Detailed Implementation
[0020] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The descriptions of the exemplary embodiments are merely illustrative and are in no way intended to limit the present disclosure or its application or use. The present disclosure may be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that the present disclosure will be thorough and complete, and will fully express the scope of the disclosure to those skilled in the art. It should be noted that, unless specifically stated otherwise, the relative arrangement of components and steps, the composition of materials, numerical expressions, and values set forth in these embodiments should be interpreted as exemplary only and not as limiting.
[0021] The terms “first,” “second,” and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. Terms such as “including” or “contains” mean that the element preceding the term encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well. Terms such as “above” and “below” are used only to indicate relative positional relationships; when the absolute position of the described object changes, this relative positional relationship may also change accordingly.
[0022] In this disclosure, when a specific component is described as being located between a first component and a second component, an intermediary component may or may not be present between the specific component and the first or second component. When a specific component is described as connecting to other components, the specific component may be directly connected to the other components without having an intermediary component, or it may not be directly connected to the other components but may have an intermediary component.
[0023] All terms used in this disclosure (including technical or scientific terms) have the same meaning as understood by one of ordinary skill in the art to which this disclosure pertains, unless otherwise specifically defined. It should also be understood that terms defined in a general dictionary, such as a dictionary, should be interpreted as having a meaning consistent with their meaning in the context of the relevant art, and not as having an idealized or highly formalized meaning, unless expressly defined herein.
[0024] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0025] like Figure 1 As shown, the dust-proof blowing device for the feeder photoelectric switch baffle provided in this embodiment includes: an air pipe 5, which is set near the feeder photoelectric switch baffle. The air pipe 5 is connected to an air source. The air pipe 5 is equipped with a compressed air valve 1, a solenoid valve 3 and several nozzles 4. The compressed air valve 1 is set at the air inlet end of the air pipe 5, and each of the nozzles 4 is set facing the feeder photoelectric switch baffle.
[0026] Each of the nozzles 4 is made of stainless steel tubing. The solenoid valve 3 includes a two-position three-way solenoid valve. The compressed air valve 1 includes a ball valve.
[0027] Furthermore, the air pipe 5 includes a main pipe and two branch pipes. The compressed air valve 1 and the solenoid valve 3 are disposed on the main pipe. There are two nozzles 4, and each branch pipe is provided with one nozzle 4. Each nozzle 4 faces the baffle corresponding to the light emitter and light receiver of the feeder photoelectric switch.
[0028] During operation, the compressed air valve 1 is opened, and the nozzle 4 is controlled by the solenoid valve 3 to spray compressed air onto the surface of the feeder photoelectric switch. The baffle is periodically sprayed to clean the dust, preventing dust accumulation from causing abnormal detection of the photoelectric switch and preventing the feed belt from stopping due to the photoelectric switch being blocked by dust. This effectively avoids malfunctions during equipment operation and ensures normal production.
[0029] Furthermore, a pressure reducing valve 2 is provided between the compressed air valve 1 and the solenoid valve 3, which controls the intake pressure. Since both the compressed air valve 1 and the solenoid valve 3 are located on the main pipe, the pressure reducing valve 2 is also located on the main pipe. The operating pressure of the pressure reducing valve 2 is 0.1 MPa - 0.15 MPa, for example, 0.12 MPa. In one embodiment of this invention, the pressure reducing valve 2 is a manually adjustable valve. It should be noted that this invention does not specifically limit the type and operating pressure of the pressure reducing valve 2.
[0030] Furthermore, the solenoid valve 3 is connected to a controller for controlling its on / off state. Each working cycle of the solenoid valve 3 consists of being energized for 4-6 seconds (e.g., 5 seconds) followed by being de-energized for 9-11 seconds (e.g., 10 seconds). The controller includes a programmable logic controller (PLC). In a specific implementation, the controller can be configured to allow the solenoid valve 3 to be energized at intervals and de-energized after a certain period, thus completing the cyclic blowing action on the baffle. The PLC model can be, for example, an S7-300. It should be noted that this invention does not specifically limit the type or model of the controller. The operating voltage of the solenoid valve 3 is 24V. In a specific implementation, a 220V power supply can be drawn from the power supply of the power source, and after being regulated, a 24V DC power supply can be output to power the solenoid valve 3. Before production starts, open compressed air valve 1. After production starts, the power supply is engaged, and solenoid valve 3 is energized and begins to work. Each working cycle consists of energizing for 5 seconds and then disconnecting for 10 seconds, and the cycle continues until production ends. Compressed air is sprayed onto the clean area through nozzle 4 at regular intervals to ensure cleaning effect.
[0031] Furthermore, the length of each nozzle 4 is 18cm-22cm, for example, 20cm. Specifically, the end of each nozzle 4 away from the air pipe 5 is sealed, and the end near the air pipe 5 is equipped with a quick-connect plug, which connects to the air pipe 5. Each nozzle 4 has multiple blowing holes. In one embodiment of this utility model, a blowing hole is formed on each nozzle 4 at a preset interval (0.8cm-1.2cm, for example, 1cm). It should be noted that this utility model does not specifically limit the material, size, number of blowing holes, hole diameter, and distribution of the nozzles 4.
[0032] The dust-proof blowing device for the feeder photoelectric switch baffle provided in this embodiment uses a solenoid valve to control the nozzle to blow compressed air onto the surface of the feeder photoelectric switch. The device blows the baffle periodically to clean the dust, preventing the photoelectric switch from being blocked by dust and causing the feed conveyor to stop running. This effectively avoids malfunctions during equipment operation and ensures normal production.
[0033] The embodiments of this disclosure have now been described in detail. To avoid obscuring the concept of this disclosure, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0034] While specific embodiments of this disclosure have been described in detail by way of examples, those skilled in the art should understand that the examples are for illustrative purposes only and not intended to limit the scope of this disclosure. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this disclosure. The scope of this disclosure is defined by the appended claims.
Claims
1. A dust-proof blowing device for a feeder photoelectric switch baffle, characterized in that, include: An air pipe is located near the photoelectric switch baffle of the feeder. The air pipe is connected to an air source and is equipped with a compressed air valve, a solenoid valve, and several nozzles. The compressed air valve is located at the air inlet end of the air pipe, and each nozzle faces the photoelectric switch baffle of the feeder.
2. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 1, characterized in that, The air pipe includes a main pipe and two branch pipes. The compressed air valve and the solenoid valve are installed on the main pipe. There are two nozzles, and each branch pipe is provided with one nozzle. Each nozzle faces the baffle corresponding to the light emitter and light receiver of the feeder photoelectric switch.
3. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 1, characterized in that, A pressure reducing valve is provided between the compressed air valve and the solenoid valve.
4. The dustproof spraying device for the photoelectric switch baffle of the feeder according to claim 3, characterized in that, The pressure reducing valve operates at a pressure of 0.1 MPa - 0.15 MPa; the pressure reducing valve includes a manual regulating valve.
5. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 1, characterized in that, The solenoid valve is connected to a controller for controlling the opening and closing of the solenoid valve.
6. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 5, characterized in that, The controller includes a programmable logic controller.
7. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 5, characterized in that, Each working cycle of the solenoid valve is energized for 4-6 seconds and then de-energized for 9-11 seconds.
8. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 1, characterized in that, Each nozzle is 18cm-22cm long. The end of each nozzle away from the air pipe is sealed, and the end near the air pipe is equipped with a quick connector. The quick connector is connected to the air pipe. Each nozzle has multiple blow holes.
9. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 1, characterized in that, Each of the nozzles is made of stainless steel tubing.
10. The dustproof blowing device for the photoelectric switch baffle of the feeder according to claim 1, characterized in that, The solenoid valve includes a two-position three-way solenoid valve; the compressed air valve includes a ball valve.