Photovoltaic panel frame dismounting machine

The hydraulic cylinders and vacuum adsorption system of the photovoltaic panel frame dismantling machine have solved the problem of inconvenient photovoltaic panel frame dismantling, achieving stable dismantling and rapid collection, thus improving dismantling efficiency and safety.

CN224488264UActive Publication Date: 2026-07-14JIANGXI MINGXIN METALLURGY EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI MINGXIN METALLURGY EQUIP CO LTD
Filing Date
2025-06-09
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing frame removal machines struggle to effectively remove tightly bonded photovoltaic panel frames, which can easily lead to frame displacement or damage. Furthermore, collecting the removed frames is inconvenient, affecting work efficiency and posing safety risks.

Method used

A photovoltaic panel frame removal machine was designed, which uses a hydraulic cylinder and a vacuum adsorption system. The height of the mounting plate is adjusted by the hydraulic cylinder, the photovoltaic panel is adsorbed by the vacuum suction cup, the photovoltaic panel is pressed by the hydraulic cylinder, the frame is removed by the claw, and the frame is quickly collected by the ramp structure.

Benefits of technology

To ensure that the photovoltaic panels remain stable and do not shift during dismantling, reduce the risk of damage, enable rapid and centralized collection of the frames, improve work efficiency, and reduce waste scattering and secondary pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to photovoltaic module recycling field discloses photovoltaic panel frame removing machine, including bottom plate and a plurality of sliding blocks, the bottom plate four around upper end fixedly installed fixed plate, four the fixed plate opposite side fixedly installed one hydraulic cylinder, four one hydraulic cylinder opposite side fixedly installed movable block, the bottom plate upper end fixedly installed top plate, the top plate upper end fixedly installed second hydraulic cylinder, second hydraulic cylinder lower end fixedly installed pressing plate, the bottom plate lower end middle position fixedly installed vacuum suction box, the vacuum suction box upper end fixedly installed a plurality of sucking disc, the bottom plate lower end edge fixedly installed fixed box, the fixed box inner end swingly installed collection box, in the utility model, through the pressing plate compression, sucking disc quick adsorption can ensure photovoltaic panel steady in the process of removing and do not shift, and the photovoltaic panel frame of dismantling can fall into the collection box from the groove of bottom plate upper end.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module recycling, and in particular to a photovoltaic panel frame dismantling machine. Background Technology

[0002] A photovoltaic (PV) panel is a device that converts solar energy into electrical energy. It mainly consists of multiple photovoltaic cells and is widely used in solar power generation systems. A frame removal machine is a specialized machine used to disassemble the frame of a PV panel. Because when the frame of a PV panel needs to be replaced or repaired, the frame removal machine helps to quickly and safely remove the frame, avoiding damage to the photovoltaic cells.

[0003] In the process of realizing this application, the inventors discovered the following problems with the existing technology: the existing frame removal machine can generally only press the photovoltaic panel tightly. When the frame is glued too tightly, it may not be able to remove it effectively, which may easily cause the frame to shift or be damaged. Moreover, after removal, the frame usually cannot be quickly gathered or collected together, which makes secondary sorting cumbersome and reduces work efficiency. At the same time, failure to collect the frame in time or improper operation may also bring the risk of personal injury.

[0004] Therefore, those skilled in the art have provided photovoltaic panel disassembly machines to solve the problems mentioned in the background section. Utility Model Content

[0005] The purpose of this utility model is to solve the shortcomings of the existing technology and propose a photovoltaic panel disassembly machine. This new model can ensure that the photovoltaic panel is stable and does not shift during the disassembly process by pressing with a pressure plate and quickly adsorbing with a suction cup. The disassembled photovoltaic panel frame can fall into the collection box from the groove at the top of the base plate.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A photovoltaic panel frame removal machine includes a base plate and multiple sliders. Fixed plates are fixedly installed on the upper part of the four sides of the base plate. A hydraulic cylinder is fixedly installed on one side of each pair of the four fixed plates. Movable blocks are fixedly installed on one side of each pair of the four hydraulic cylinders. Electric telescopic rods are fixedly installed on both sides of the upper end of the four movable blocks. Mounting plates are fixedly installed on the upper ends of each pair of the multiple electric telescopic rods.

[0008] A top plate is fixedly installed at the upper end of the base plate, a second hydraulic cylinder is fixedly installed at the upper end of the top plate, a pressure plate is fixedly installed at the lower end of the second hydraulic cylinder, a vacuum adsorption box is fixedly installed at the middle position of the lower end of the base plate, multiple suction cups are fixedly installed at the upper end of the vacuum adsorption box, a connecting pipe is fixedly installed on one side of the vacuum adsorption box, a fixing box is fixedly installed at the lower edge of the base plate, a collection box is movably installed inside the fixing box, and claws are fixedly installed at the front ends of multiple sliders.

[0009] Furthermore, guide rails are fixedly installed around the upper edge of the base plate, and the four movable blocks are slidably installed on the upper ends of the four guide rails respectively.

[0010] Furthermore, the piston rod of the second hydraulic cylinder penetrates through the top plate.

[0011] Furthermore, the multiple sliders are grouped into four sets of three, and the four sets of sliders are respectively movably mounted on the upper end of the four mounting plates.

[0012] Furthermore, the pressure plate is movably disposed on the upper end of the plurality of suction cups, and the plurality of claws are movably disposed on the upper end of the plurality of suction cups.

[0013] Furthermore, multiple suction cups are located at the upper end of the base plate, and the connecting tube passes through the fixing box.

[0014] Furthermore, the collection box is movably disposed at the lower end of the base plate, and the vacuum adsorption box is movably disposed at the upper end of the collection box.

[0015] This utility model has the following beneficial effects:

[0016] The photovoltaic panel frame removal machine proposed in this utility model has a fixed plate at the upper end of the base plate for fixing the first hydraulic cylinder. When the piston rod of the first hydraulic cylinder extends, the movable block can move above the guide rail. After the inner rod of the electric telescopic rod rises and falls, the height of the mounting plate can be adjusted. The user can manually adjust the position of the slider to adapt to photovoltaic panels of different sizes and specifications, thus having strong adaptability. The connecting pipe is connected to a vacuum pump. When removing the outer frame of the photovoltaic panel, after the vacuum pump is started, the equipment will extract the air from the vacuum adsorption box. The suction cup can adsorb the lower end of the photovoltaic panel. After the piston rod of the second hydraulic cylinder extends, the pressure plate presses down on the upper end of the photovoltaic panel. The claw aligns with the upper end of the photovoltaic panel and the inner edge of the outer frame. At this time, the piston rod of the first hydraulic cylinder retracts, and the claw can remove the outer frame of the photovoltaic panel. By pressing with the pressure plate and quickly adsorbing with the suction cup, it can be ensured that the photovoltaic panel is stable and does not shift during the removal process, reducing the risk of damage. The removed outer frame will fall into the collection box from the groove at the top of the base plate. The sloping structure in the middle of the base plate ensures that the outer frame slides smoothly from the sloping section into the collection box, realizing the rapid, centralized and environmentally friendly recycling of waste outer frames, improving work efficiency, and reducing waste scattering and secondary pollution. Attached Figure Description

[0017] Figure 1 This is an overall isometric schematic diagram of the present invention;

[0018] Figure 2 This is a schematic cross-sectional view of the present invention;

[0019] Figure 3 This is an isometric schematic diagram of the base plate, suction cup, fixing box, and collection box of this utility model;

[0020] Figure 4 This is an isometric schematic diagram of the base plate, connecting pipe, suction cup, fixing box and collecting box of this utility model;

[0021] Figure 5 This is a bottom isometric view of the base plate, vacuum adsorption box, and connecting pipe of this utility model;

[0022] Figure 6 This is an isometric schematic diagram of the fixed plate, movable block, mounting plate, slider, and pawl of this utility model;

[0023] Figure 7 This is an isometric schematic diagram of the fixed plate, hydraulic cylinder No. 1, movable block, mounting plate and pawl of this utility model.

[0024] Legend:

[0025] 1. Base plate; 2. Fixing plate; 3. Hydraulic cylinder No. 1; 4. Movable block; 5. Electric telescopic rod; 6. Mounting plate; 7. Slider; 8. Paw; 9. Hydraulic cylinder No. 2; 10. Pressure plate; 11. Vacuum adsorption box; 12. Connecting pipe; 13. Suction cup; 14. Fixing box; 15. Collection box; 16. Top plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Reference Figures 1-7 One embodiment provided by this utility model:

[0028] A photovoltaic panel frame removal machine includes a base plate 1 and multiple sliders 7. Fixed plates 2 are fixedly installed on the upper edges of the four sides of the base plate 1. A first hydraulic cylinder 3 is fixedly installed on one side of each pair of the four fixed plates 2. Movable blocks 4 are fixedly installed on one side of each pair of the four first hydraulic cylinders 3. Electric telescopic rods 5 are fixedly installed on both sides of the upper ends of the four movable blocks 4. Mounting plates 6 are fixedly installed on the upper ends of each pair of electric telescopic rods 5. A top plate 16 is fixedly installed on the upper end of the base plate 1. A second hydraulic cylinder 9 is fixedly installed on the upper end of the top plate 16. A pressure plate 10 is fixedly installed at the lower end of the second hydraulic cylinder 9. A vacuum adsorption box 11 is fixedly installed in the middle of the lower end of the base plate 1. Multiple suction cups 13 are fixedly installed on the upper end of the vacuum adsorption box 11. A connecting pipe 12 is fixedly installed on one side of the vacuum adsorption box 11. A fixed box 14 is fixedly installed at the lower edge of the base plate 1. A collection box 15 is movably installed inside the fixed box 14. A claw 8 is fixedly installed at the front end of each of the multiple sliders 7. Guide rails are fixedly installed at the four edges of the upper end of the base plate 1. Four movable blocks 4 are slidably installed on the upper ends of the four guide rails. The piston rod of the second hydraulic cylinder 9 passes through the top plate 16. The multiple sliders 7 are grouped in groups of three. The four groups of sliders 7 are movably installed on the upper ends of the four mounting plates 6. The pressure plate 10 is movably installed on the upper ends of multiple suction cups 13. Multiple claws 8 are movably installed on the upper ends of multiple suction cups 13. The multiple suction cups 13 are located on the upper end of the base plate 1. The connecting pipe 12 passes through the fixed box 14. The collection box 15 is movably installed at the lower end of the base plate 1. The vacuum adsorption box 11 is movably installed on the upper end of the collection box 15.

[0029] Specifically, the fixing plate 2 at the upper end of the base plate 1 is used to fix the first hydraulic cylinder 3. When the piston rod of the first hydraulic cylinder 3 extends, the movable block 4 can move above the guide rail. After the inner rod of the electric telescopic rod 5 rises and falls, the height of the mounting plate 6 can be adjusted. The user can manually adjust the position of the slider 7 to adapt to photovoltaic panels of different sizes and specifications, which has strong adaptability. The connecting pipe 12 is connected to the vacuum pump. When the outer frame of the photovoltaic panel is removed, after the vacuum pump is started, the equipment will extract the air in the vacuum adsorption box 11. The suction cup 13 can adsorb the lower end of the photovoltaic panel. After the piston rod of the second hydraulic cylinder 9 extends, the pressure plate 10 presses down the upper end of the photovoltaic panel. The claw 8 is aligned with the upper end of the photovoltaic panel and the inner edge of the outer frame. At this time, the piston rod of the first hydraulic cylinder 3 retracts, and the claw 8 can remove the outer frame of the photovoltaic panel. By pressing with the pressure plate 10 and quickly adsorbing with the suction cup 13, it can be ensured that the photovoltaic panel is stable and does not shift during the removal process, reducing the risk of damage. The removed outer frame falls into the collection box 15 from the groove at the top of the base plate 1. The sloping structure in the middle of the base plate 1 ensures that the outer frame slides smoothly from the slope into the collection box 15, achieving fast, centralized, and environmentally friendly recycling of the waste outer frame, improving work efficiency, and reducing waste scattering and secondary pollution. After the collection box 15 is pulled out from the fixed box 14, the waste outer frame can be quickly processed. The claw 8 and the slider 7 are fixedly connected by bolts, and the user can adjust the number of claws 8 according to needs.

[0030] Working principle: The fixing plate 2 at the upper end of the base plate 1 is used to fix the first hydraulic cylinder 3. When the piston rod of the first hydraulic cylinder 3 extends, the movable block 4 can move above the guide rail. After the inner rod of the electric telescopic rod 5 rises and falls, the height of the mounting plate 6 can be adjusted. The user can manually adjust the position of the slider 7 to adapt to photovoltaic panels of different sizes and specifications, which has strong adaptability. The connecting pipe 12 is connected to the vacuum pump. When removing the outer frame of the photovoltaic panel, after starting the vacuum pump, the equipment will extract the air in the vacuum adsorption box 11. The suction cup 13 can adsorb the lower end of the photovoltaic panel. After the piston rod of the second hydraulic cylinder 9 extends, the pressure plate 10 presses down the upper end of the photovoltaic panel. The claw 8 is aligned with the upper end of the photovoltaic panel and the inner edge of the outer frame. At this time, the piston rod of the first hydraulic cylinder 3 retracts, and the claw 8 can remove the outer frame of the photovoltaic panel. The removed outer frame will fall into the collection box 15 from the groove at the upper end of the base plate 1. The ramp structure in the middle of the base plate 1 ensures that the outer frame slides smoothly from the ramp into the collection box 15.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic panel frame removal machine, comprising a base plate (1) and multiple sliders (7), characterized in that: The base plate (1) is fixedly provided with fixed plates (2) on the upper part of its four sides. A hydraulic cylinder (3) is fixedly provided on one side opposite to each of the four fixed plates (2). A movable block (4) is fixedly provided on one side opposite to each of the four hydraulic cylinders (3). An electric telescopic rod (5) is fixedly provided on both sides of the upper end of the four movable blocks (4). An installation plate (6) is fixedly provided on the upper end of each of the multiple electric telescopic rods (5). A top plate (16) is fixedly installed on the upper end of the base plate (1). A second hydraulic cylinder (9) is fixedly installed on the upper end of the top plate (16). A pressure plate (10) is fixedly installed on the lower end of the second hydraulic cylinder (9). A vacuum adsorption box (11) is fixedly installed in the middle position of the lower end of the base plate (1). Multiple suction cups (13) are fixedly installed on the upper end of the vacuum adsorption box (11). A connecting pipe (12) is fixedly installed on one side of the vacuum adsorption box (11). A fixing box (14) is fixedly installed near the edge of the lower end of the base plate (1). A collection box (15) is movably installed inside the fixing box (14). A claw (8) is fixedly installed at the front end of each of the multiple sliders (7).

2. The photovoltaic panel frame removal machine according to claim 1, characterized in that: The base plate (1) is fixedly provided with guide rails at the upper four edges, and the four movable blocks (4) are respectively slidably provided on the upper ends of the four guide rails.

3. The photovoltaic panel frame removal machine according to claim 1, characterized in that: The piston rod of the second hydraulic cylinder (9) passes through the top plate (16).

4. The photovoltaic panel frame removal machine according to claim 1, characterized in that: The multiple sliders (7) are arranged in groups of three, and the four groups of sliders (7) are respectively movably mounted on the upper ends of the four mounting plates (6).

5. The photovoltaic panel frame removal machine according to claim 1, characterized in that: The pressure plate (10) is movably disposed on the upper end of the plurality of suction cups (13), and the plurality of claws (8) are movably disposed on the upper end of the plurality of suction cups (13).

6. The photovoltaic panel frame removal machine according to claim 1, characterized in that: Multiple suction cups (13) are located at the upper end of the base plate (1), and the connecting tube (12) passes through the fixing box (14).

7. The photovoltaic panel frame removal machine according to claim 1, characterized in that: The collection box (15) is movably disposed at the lower end of the base plate (1), and the vacuum adsorption box (11) is movably disposed at the upper end of the collection box (15).