Anti-adhesive PVC conveyor belt

Abstract

The utility model provides a kind of anti-adhesion PVC conveyor belt.The anti-adhesion PVC conveyor belt includes: the elastic rubber layer of being sleeved in the support roller outside, the anti-adhesion layer of being arranged in the elastic rubber layer outside, the anti-adhesion layer is composed of the elastic band of being arranged in the elastic rubber layer outside and the honeycomb net of being arranged on the outer wall of the elastic band, the honeycomb net is used to support material and reduce support contact area, to reduce the risk of sticking, by setting elastic band provides basic conveying power and flexible support, adapt to different shape material conveying demand, by setting honeycomb net stable support material, reduce the support contact area with material, reduce the adhesion between material and conveyor belt, reduce the risk of sticking, avoid long-term accumulation of impurities caused by sticking, keep conveyor belt clean, to ensure product quality function.

Description

Technical Field

[0001] This utility model relates to the field of conveyor belt technology, and in particular to an anti-adhesion PVC conveyor belt. Background Technology

[0002] Conveyor belts, also known as conveyor belts, are typically used in production lines to transport items, thereby forming a production line and improving production efficiency. When conveyor belts transport items, dirt or debris easily adheres to their surface. This dirt and debris can affect the conveying effect of the conveyor belt and also contaminate the materials that need to be transported later.

[0003] Therefore, it is necessary to provide a new anti-adhesion PVC conveyor belt to solve the above-mentioned technical problems. Utility Model Content

[0004] To address the technical problem that dirt or debris easily adheres to the surface of conveyor belts when transporting goods, this utility model provides an anti-adhesion PVC conveyor belt.

[0005] The anti-adhesion PVC conveyor belt provided by this utility model includes: a support frame; a support roller rotatably installed inside the support frame; a conveyor belt sleeved on the support roller for conveying materials; the conveyor belt includes an elastic rubber layer sleeved on the support roller, an anti-adhesion layer disposed on the elastic rubber layer, a skeleton mesh pasted inside the elastic rubber layer to increase the strength of the conveyor belt, and an anti-slip layer installed at the bottom of the skeleton mesh to increase contact friction and prevent slippage during use; a cleaning component installed on the support frame and in contact with the conveyor belt for cleaning the conveyor belt; and a collection box fixed on the support frame for collecting the cleaned residue.

[0006] Preferably, the anti-stick layer consists of an elastic band disposed outside the elastic rubber layer and a honeycomb mesh disposed on the outer wall of the elastic band. The honeycomb mesh is used to support the material and reduce the support contact area to reduce the risk of adhesion. Both sides of the conveyor belt are provided with edge protectors for protecting the edges of the conveyor belt.

[0007] Preferably, the cleaning component includes a guide plate hinged to the support frame via an adjusting shaft for guiding material discharge, and a brush strip attached to the guide plate by an adhesive sheet and in contact with the conveyor belt for cleaning residues.

[0008] Preferably, a motor box is installed on the support frame, and the motor box is provided with a servo motor whose output shaft is connected to any one of the support rollers through a coupling for driving the support rollers to rotate. The support frame is provided with a transmission box, and the transmission box is provided with a transmission mechanism for assisting the synchronous movement of multiple support rollers.

[0009] Preferably, the transmission mechanism includes a rotating shaft rotatably mounted inside the transmission box and connected to the support roller, a sprocket fixed on the rotating shaft, and a chain sleeved on the sprocket for transmission.

[0010] Preferably, the support roller is equipped with a limiting plate for stabilizing the conveyor belt, the limiting plates are arranged in groups and located on both sides of the conveyor belt respectively, and the support roller is covered with an anti-slip sleeve for increasing friction.

[0011] Preferably, the elastic band and the honeycomb mesh are both made of PVC, the support frame is threaded with a limit bolt, the guide plate is provided with a limit opening, and the limit bolt can extend into the limit opening to stabilize the angle of the cleaning component.

[0012] Compared with related technologies, the anti-adhesion PVC conveyor belt provided by this utility model has the following beneficial effects: This utility model provides an anti-adhesion PVC conveyor belt: By setting up support rollers, conveyor belts, and transmission mechanisms, continuous and stable material conveying is achieved. The transmission mechanism ensures the synchronous movement of multiple support rollers, preventing conveyor belt slippage and deviation, extending its service life, and reducing equipment failure rate. In the conveyor belt, the elastic belt provides basic conveying power and flexible support, adapting to the conveying needs of materials with different shapes. The honeycomb mesh stably supports the material, reduces the support contact area with the material, reduces the adhesion between the material and the conveyor belt, and reduces the risk of adhesion. By setting up cleaning components, residual dirt and debris on the surface can be scraped off in time, preventing accumulation that affects the conveying effect and contaminates subsequent materials, while guiding its discharge. Attached Figure Description

[0013] Figure 1 A top view schematic diagram of a preferred embodiment of the anti-adhesion PVC conveyor belt provided by this utility model; Figure 2 This is a schematic diagram of the assembly structure of the elastic band and the honeycomb mesh in this utility model; Figure 3 This is a three-dimensional structural diagram of the cleaning component in this utility model; Figure 4 This is a schematic diagram of the assembly structure of the rotating shaft, sprocket, and chain in this utility model; Figure 5 This is a cross-sectional view of the conveyor belt in this utility model.

[0014] The following are the labels in the diagram: 1. Support frame; 2. Support roller; 3. Conveyor belt; 4. Limiting plate; 5. Cleaning component; 6. Collection box; 7. Motor box; 8. Transmission box; 9. Shaft; 10. Sprocket; 11. Chain; 12. Guide plate; 13. Brush strip; 14. Elastic band; 15. Honeycomb mesh; 16. Elastic rubber layer; 17. Skeleton mesh; 18. Anti-slip layer; 19. Edge protector. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Please refer to the following: Figures 1-5 ,in, Figure 1 A top view schematic diagram of a preferred embodiment of the anti-adhesion PVC conveyor belt provided by this utility model; Figure 2 This is a schematic diagram of the assembly structure of the conveyor belt and the honeycomb mesh in this utility model; Figure 3 This is a three-dimensional structural diagram of the cleaning component in this utility model; Figure 4 This is a schematic diagram of the assembly structure of the rotating shaft, sprocket, and chain in this utility model; Figure 5 This is a cross-sectional view of the conveyor belt in this utility model.

[0017] The anti-adhesion PVC conveyor belt includes: a support frame 1; a support roller 2 rotatably mounted inside the support frame 1; a conveyor belt 3 sleeved on the support roller 2 for conveying materials; the conveyor belt 3 includes an elastic rubber layer 16 sleeved on the support roller, an anti-adhesion layer disposed on the elastic rubber layer 16, a skeleton mesh 17 pasted inside the elastic rubber layer 16 to increase the strength of the conveyor belt 3, and an anti-slip layer 18 installed at the bottom of the skeleton mesh 17 to increase contact friction and prevent slippage; a cleaning component 5 installed on the support frame 1 and in contact with the conveyor belt 3 for cleaning the conveyor belt 3; and a collection box 6 fixed on the support frame 1 for collecting the cleaned residue. The combination of the elastic rubber layer 16 and the skeleton mesh 17 not only ensures the support force of the conveyor belt 3 but also provides sufficient buffer space to prevent it from being easily torn. The anti-slip layer 18 further enhances its performance. 8. In conjunction with the anti-stick layer, not only is the material conveying stable, but it also reduces material adhesion and lowers the risk of contamination. By setting up the support frame 1, a stable and reliable installation foundation is provided for the entire conveyor belt system, ensuring the overall structural stability and enabling the conveyor belt to run smoothly. By setting up the support roller 2, which is rotatably installed in the support frame 1, it supports the conveyor belt 3 and drives its cyclic rotation, so that the material can be continuously and stably conveyed, improving the conveying efficiency. By setting up the cleaning component 5, which is in contact with the conveyor belt 3, the effect of timely cleaning of dirt or debris attached to the surface of the conveyor belt 3 is achieved, avoiding the impact of dirt and debris on the conveying effect of the conveyor belt and the contamination of subsequent materials, ensuring the cleanliness and efficiency of the conveying process. By setting up the collection box 6, which is fixed on the support frame 1, the cleaned residue can be collected in a centralized manner for subsequent unified treatment, preventing the residue from scattering and causing secondary pollution.

[0018] The anti-stick layer consists of an elastic band 14 disposed outside the elastic rubber layer 16 and a honeycomb mesh 15 disposed on the outer wall of the elastic band 14. The honeycomb mesh 15 is used to support materials and reduce the support contact area to reduce the risk of adhesion. Both sides of the conveyor belt are provided with edge protectors 19 to protect the edges of the conveyor belt. By setting the anti-stick layer composed of the elastic band 14 and the honeycomb mesh 15, the purpose of optimizing conveying performance and anti-adhesion effect is achieved. The elastic band 14, disposed outside the elastic rubber layer 16, provides basic conveying power and flexible support, making the conveyor belt... 3 can adapt to the conveying needs of materials of different shapes, and the operation is stable and the elastic buffering effect is good, which reduces the impact damage during the material conveying process. The honeycomb mesh 15 set on the outer wall of the elastic belt 14 can stably support the material and ensure the reliability of the conveying. On the other hand, the honeycomb structure effectively reduces the support contact area with the material, which greatly reduces the adhesion between the material and the conveyor belt 3, and plays a role in reducing the risk of adhesion. By setting the edge guard 19, the edge of the conveyor belt 3 can be protected to prevent the edge from being easily damaged due to long-term contact and friction with the corresponding limiting structure.

[0019] The cleaning component 5 includes a guide plate 12 hinged to the support frame 1 via an adjusting shaft for guiding material discharge, and a brush strip 13 attached to the guide plate 12 with adhesive tape and in contact with the conveyor belt 3 for cleaning residues. The guide plate 12 flexibly guides material discharge, and the adjusting shaft allows the guide plate 12 to adjust its angle according to actual production needs, precisely controlling the material's sliding direction and preventing waste and cleaning problems caused by material scattering. This improves the accuracy and orderliness of material conveying. Simultaneously, the brush strip 13, attached to the guide plate 12 with adhesive tape and in contact with the conveyor belt 3, efficiently cleans residues. The adhesive tape attachment method facilitates the installation, disassembly, and replacement of the brush strip 13, ensuring convenient cleaning and maintenance. The brush strip 13 is in close contact with the conveyor belt 3, promptly scraping away surface dirt and debris during conveyor belt 3 operation, preventing accumulation that could affect conveying efficiency and contaminate subsequent materials.

[0020] A motor box 7 is installed on the support frame 1. The motor box 7 contains a servo motor whose output shaft is connected to any one of the support rollers 2 via a coupling, driving the rotation of the support roller 2. A transmission box 8 is also installed on the support frame 1, containing a transmission mechanism to assist the synchronous movement of multiple support rollers 2. By installing the motor box 7 on the support frame 1 and setting up a servo motor whose output shaft is connected to any one of the support rollers 2 via a coupling, the conveyor belt is driven. The servo motor has the characteristics of high-precision speed control and stable output torque, and can adjust the conveying speed of the conveyor belt 3 according to production needs, ensuring that the rhythm of material conveying matches other links in the production line, improving the overall coordination and efficiency of production. Simultaneously, by setting up the transmission box 8 on the support frame 1, and the transmission mechanism inside the transmission box 8 assisting the synchronous movement of multiple support rollers 2, the smooth operation of the conveyor belt 3 is ensured. The transmission mechanism allows each support roller 2 to rotate synchronously, avoiding slippage and deviation of the conveyor belt 3 due to speed differences, extending the service life of the conveyor belt 3, and reducing the equipment failure rate.

[0021] The transmission mechanism includes a rotating shaft 9 rotatably mounted inside the transmission box 8 and connected to the support roller 2, a sprocket 10 fixed on the rotating shaft 9, and a chain 11 sleeved on the sprocket 10 for transmission. By setting the rotating shaft 9 rotatably mounted inside the transmission box 8 and connected to the support roller 2, the basic function of stable power transmission is achieved. As a key component connecting the support roller 2 and the transmission components, the rotating shaft 9 can introduce the power generated by the servo motor into the transmission system, providing stable support for subsequent transmission links and ensuring the continuity of power transmission. By setting the sprocket 10 fixed on the rotating shaft 9, the power conversion and transmission functions are achieved. The tooth structure of the sprocket 10 cooperates with the chain 11 to convert the rotational motion of the rotating shaft 9 into the linear transmission of the chain 11, realizing the effective distribution of power. By setting the chain 11 sleeved on the sprocket 10, multiple sprockets 10 can rotate synchronously, thereby driving multiple support rollers 2 to move synchronously.

[0022] The support roller 2 is equipped with limiting plates 4 for stabilizing the conveyor belt 3. The limiting plates 4 are arranged in groups and located on both sides of the conveyor belt 3. The support roller 2 is covered with an anti-slip sleeve to increase friction. By installing the limiting plates 4 on the support roller 2 to stabilize the conveyor belt 3, and by arranging the limiting plates 4 in groups and located on both sides of the conveyor belt 3, the conveyor belt 3 is effectively prevented from running off-track. During the operation of the conveyor belt, the conveyor belt 3 may deviate due to uneven material distribution, equipment vibration, or other factors. The limiting plates 4 on both sides can physically block it, limiting its lateral movement range and ensuring that the conveyor belt 3 always runs stably on the preset track. This reduces equipment failure and material spillage caused by deviation, and improves the reliability and safety of the conveyor. By covering the support roller 2 with an anti-slip sleeve to increase friction, the friction between the conveyor belt 3 and the support roller 2 is enhanced, making it less likely for the support roller 2 to slip when driving the conveyor belt 3 to rotate, thus ensuring the efficiency and stability of power transmission.

[0023] Both the elastic band 14 and the honeycomb mesh 15 are made of PVC. A limit bolt is threaded onto the support frame 1, and a limit opening is provided on the guide plate 12. The limit bolt can extend into the limit opening to stabilize the angle of the cleaning component 5. By using PVC for both the elastic band 14 and the honeycomb mesh 15, the durability and practicality of the conveyor belt 3 are improved. PVC material has good wear resistance and corrosion resistance, allowing the elastic band 14 and the honeycomb mesh 15 to resist material friction and external environmental erosion during long-term use, extending the service life of the conveyor belt 3 and reducing costs. The replacement cost is reduced. At the same time, the smooth surface of PVC material is easy to clean, which helps to reduce material adhesion and maintain the cleanliness of the conveyor belt 3. By installing a limiting bolt on the support frame 1 and providing a limiting port on the guide plate 12, the limiting bolt can extend into the limiting port, which plays a role in stabilizing the angle of the cleaning component 5. During the cleaning process, the angle of the guide plate 12 can be flexibly adjusted according to the characteristics of different materials and cleaning needs. The cooperation between the limiting bolt and the limiting port can fix the adjusted angle, prevent the guide plate 12 from shaking or shifting during operation, and ensure that the brush strip 13 always maintains a proper contact state with the conveyor belt 3.

[0024] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0025] The working principle of the anti-adhesion PVC conveyor belt provided by this utility model is as follows: This solution also includes an electrical control cabinet, which is installed on the equipment. During use, each piece of electrical equipment can be started and operated separately through the electrical control cabinet. The power connection method of each piece of electrical equipment is an existing mature technology and is well known to those in the field, so it will not be described in detail here. In use, each electrical device is started via the electrical control cabinet. The servo motor in the motor box 7 starts, and its output shaft drives a connected support roller 2 to rotate via a coupling. The rotation of the support roller 2 drives the connected rotating shaft 9 to rotate in the transmission box 8. The sprocket 10 on the rotating shaft 9 rotates accordingly. The sprocket 10 drives other sprockets 10 to rotate synchronously via the chain 11, thereby causing multiple support rollers 2 to move synchronously. The rotation of the support roller 2 drives the conveyor belt 3, which is sleeved on it, to rotate in a cycle, placing the material on the conveyor belt 3. The honeycomb mesh 15 supports the material and reduces the support contact area to reduce the risk of adhesion. During the material conveying process, the guide plate 12, which is hinged to the support frame 1 by the adjusting shaft, guides the material discharge. At the same time, the brush strip 13 scrapes off the dirt and debris remaining on the surface of the conveyor belt 3 in a timely manner during its operation to prevent accumulation from affecting the conveying effect and contaminating subsequent materials. The cleaned residue falls into the collection box 6 fixed on the support frame 1 and is collected for subsequent unified treatment.

[0026] Compared with related technologies, the anti-adhesion PVC conveyor belt provided by this utility model has the following beneficial effects: This utility model provides an anti-adhesion PVC conveyor belt. By setting up support rollers 2, conveyor belt 3 and transmission mechanism, it can achieve continuous and stable material conveying. The transmission mechanism ensures that multiple support rollers 2 move synchronously, avoiding slippage and deviation of the conveyor belt 3, extending its service life and reducing equipment failure rate. In the conveyor belt 3, the elastic band 14 provides basic conveying power and flexible support to adapt to the conveying needs of materials with different shapes. The honeycomb mesh 15 stably supports the material, reduces the support contact area with the material, reduces the adhesion between the material and the conveyor belt 3, and reduces the risk of adhesion. By setting up cleaning components 5, residual dirt and debris on the surface can be scraped off in time to prevent accumulation from affecting the conveying effect and contaminating subsequent materials, while guiding its discharge.

[0027] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.

[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A non-stick PVC conveyor belt characterized in that, include: Support frame; Rotate the support rollers installed inside the support frame; A conveyor belt fitted over the support roller for conveying materials; The conveyor belt includes an elastic rubber layer sleeved on the support roller, an anti-stick layer disposed on the elastic rubber layer, a skeleton mesh pasted inside the elastic rubber layer to increase the strength of the conveyor belt, and an anti-slip layer installed at the bottom of the skeleton mesh to increase contact friction and prevent slippage during use. A cleaning component installed on the support frame and in contact with the conveyor belt for cleaning the conveyor belt; A collection box fixed to the support frame for collecting the cleaned-up residue; The anti-stick layer consists of an elastic band disposed outside the elastic rubber layer and a honeycomb mesh disposed on the outer wall of the elastic band. The honeycomb mesh is used to support the material and reduce the support contact area to reduce the risk of adhesion. Both sides of the conveyor belt are provided with edge protectors to protect the edges of the conveyor belt.

2. The anti-adhesive PVC conveyor belt according to claim 1, characterized in that, The cleaning component includes a guide plate hinged to the support frame via an adjusting shaft for guiding material discharge, and a brush strip attached to the guide plate by an adhesive sheet and in contact with the conveyor belt for cleaning residues.

3. The anti-adhesive PVC conveyor belt according to claim 1, characterized in that, The support frame is equipped with a motor box, which contains a servo motor whose output shaft is connected to any one of the support rollers via a coupling to drive the support rollers to rotate. The support frame is also equipped with a transmission box, which contains a transmission mechanism to assist the synchronous movement of multiple support rollers.

4. The anti-adhesive PVC conveyor belt according to claim 3, characterized in that, The transmission mechanism includes a rotating shaft rotatably mounted inside the transmission box and connected to the support roller, a sprocket fixed on the rotating shaft, and a chain sleeved on the sprocket for transmission.

5. The anti-adhesive PVC conveyor belt according to claim 1, wherein, The support roller is equipped with a limiting plate for stabilizing the conveyor belt. The limiting plates are arranged in groups and located on both sides of the conveyor belt. The support roller is covered with an anti-slip sleeve to increase friction.

6. The anti-adhesive PVC conveyor belt according to claim 2, wherein, Both the elastic band and the honeycomb mesh are made of PVC. The support frame is threaded with a limit bolt, and the guide plate is provided with a limit opening. The limit bolt can extend into the limit opening to stabilize the angle of the cleaning component.

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