A punching tool for heavy truck interior decoration molded part
By designing a punching fixture for molding heavy-duty truck interior parts, and utilizing lifting, clamping, and dust extraction mechanisms, the problems of inaccurate positioning and low efficiency in traditional punching processes were solved, achieving a highly efficient and stable punching process while protecting the environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LUOYANG YABANG MOTO ACCESSORY CO
- Filing Date
- 2025-05-06
- Publication Date
- 2026-07-21
AI Technical Summary
Traditional punching processes rely on manual operation, which is inaccurate in positioning, inefficient, and labor-intensive. Existing devices have poor clamping and fixing effects, easily generating waste and impacting the environment.
A punching fixture for molding parts of heavy-duty truck interiors was designed, comprising a lifting mechanism, a clamping mechanism, a dust collection mechanism, and a material unloading mechanism. The hydraulic cylinder drives the pallet to move, the clamping mechanism holds the parts stably, the dust collection mechanism removes dust, and the material unloading mechanism automatically discharges the finished product.
It achieves a highly efficient and stable punching process, reduces manual operation, improves production efficiency, reduces waste generation, and improves the working environment.
Smart Images

Figure CN224527439U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of punching tooling technology, specifically a punching tooling for molded interior parts of heavy-duty trucks. Background Technology
[0002] With the rapid development of the automotive industry and the increasing demands of consumers for the quality of automotive interior components, the manufacturing precision and efficiency of automotive interior parts have become crucial. Punching, as an important process in the manufacturing of automotive interior parts, directly impacts the overall performance and production costs of the product through its quality and efficiency.
[0003] Traditional punching processes typically rely on manual operation, which suffers from inaccurate positioning, low punching efficiency, and high labor intensity. When using some punching devices, the molded parts are placed on the worktable for punching, and the second molded part can only be placed after the first one has been completely removed, resulting in low production efficiency. Furthermore, existing punching devices do not provide good clamping and fixing of the molded parts, which can easily affect the punching effect. Waste chips are also easily generated during the punching process, causing a certain impact on the environment.
[0004] Based on this, a punching tool for molding parts of heavy-duty truck interiors is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0005] The purpose of this utility model is to provide a punching fixture for molded parts of heavy-duty truck interiors, in order to solve the problems in the background technology where traditional punching processes usually rely on manual operation, resulting in inaccurate positioning, low punching efficiency, high labor intensity, and when using some punching devices, the molded parts are placed on the worktable for punching, and the second molded part can only be placed for punching after the molded part is completely removed, resulting in low production efficiency. In addition, the existing punching devices have poor clamping and fixing effect on the molded parts, which easily affects the punching effect and easily generates waste during the punching process, causing a certain impact on the environment.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A punching fixture for molding interior parts of heavy-duty trucks includes a base plate, a housing on the base plate, a side plate on one side of the housing, a top plate on the top of the side plate, a punching machine on the top plate, several support legs on the bottom of the base plate, anti-slip pads on the bottom of the support legs, a first movable groove inside the housing, a lifting mechanism inside the first movable groove, a second movable groove inside the housing located on one side of the first movable groove, a feeding mechanism inside the second movable groove, a clamping mechanism on the top of the housing, a driving mechanism on one side of the clamping mechanism, a dust extraction mechanism on the housing located on one side of the clamping mechanism, and a first lighting lamp and a second lighting lamp respectively located on both sides of the punching machine at the bottom of the top plate.
[0008] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0009] In one alternative: the lifting mechanism includes a hydraulic cylinder, the output end of which is provided with a hydraulic rod, and the top end of the hydraulic rod is provided with a support plate.
[0010] In one alternative: the clamping mechanism includes a movable plate located on both sides of the first movable groove at the top of the housing, a clamping plate is provided on the inner side of the movable plate, the clamping plate and the movable plate are fixedly connected by a spring, and a rubber pad is provided on the inner side of the clamping plate.
[0011] In one alternative: the driving mechanism includes a motor located on one side of the top moving plate of the housing, a fixed block is provided on the side of the housing away from the motor, a bidirectional threaded rod is provided between the motor and the fixed block, one end of the bidirectional threaded rod is rotatably connected to the fixed block, the other end of the bidirectional threaded rod is fixedly connected to the output end of the motor, and a connecting block is provided on one side of the moving plate, and the connecting block is rotatably threadedly connected to the bidirectional threaded rod.
[0012] In one alternative: the vacuuming mechanism includes a vacuum window located on one side of the first movable groove on the housing, a vacuum cleaner is provided on one side of the vacuum window, and the vacuum window and the vacuum cleaner are connected by a vacuum pipe.
[0013] In one alternative: the feeding mechanism includes an electric push rod, which is located in the second movable groove and fixedly connected to the inner wall. The top of the electric push rod is provided with a push plate, and a sliding groove is provided on the other side of the box body corresponding to the second movable groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This invention uses a lifting mechanism to move the pallet up and down, thereby moving the molded parts up and down. A clamping mechanism holds the molded parts, making the punching machine more stable during the punching process. A dust collection mechanism can absorb the dust generated during the punching process, achieving a dust removal effect. A feeding mechanism can push the punched molded parts out of the box, resulting in high production efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of one side of this utility model.
[0017] Figure 2 This is a schematic diagram of the overall structure of the other side of this utility model.
[0018] Figure 3 This is a schematic diagram of the internal structure of the box of this utility model.
[0019] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model.
[0020] Figure reference numerals: 1. Base plate; 2. Support leg; 3. Anti-slip pad; 4. Box body; 5. First lighting lamp; 6. First movable groove; 7. Hydraulic cylinder; 8. Hydraulic rod; 9. Support plate; 10. Side plate; 11. Top plate; 12. Second lighting lamp; 13. Punching machine; 14. Moving plate; 15. Clamping plate; 16. Spring; 17. Rubber pad; 18. Motor; 19. Connecting block; 20. Two-way threaded rod; 21. Fixing block; 22. Dust suction window; 23. Dust suction pipe; 24. Vacuum cleaner; 25. Second movable groove; 26. Electric push rod; 27. Push plate; 28. Slide groove. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0022] In one embodiment, such as Figures 1-4 As shown, a punching fixture for molding interior parts of heavy-duty trucks includes a base plate 1, a housing 4 mounted on the base plate 1, a side plate 10 on one side of the housing 4, a top plate 11 at the top of the side plate 10, a punching machine 13 mounted on the top plate 11, several support legs 2 at the bottom of the base plate 1, anti-slip pads 3 at the bottom of the support legs 2, a first movable groove 6 inside the housing 4, a lifting mechanism inside the first movable groove 6, a second movable groove 25 inside the housing 4 on one side of the first movable groove 6, a feeding mechanism inside the second movable groove 25, a clamping mechanism at the top of the housing 4, and a clamping mechanism on one side of the clamping mechanism. The machine has a drive mechanism, and a dust collection mechanism is provided on the box 4 on one side of the clamping mechanism. The bottom of the top plate 11 is provided with a first lighting lamp 5 and a second lighting lamp 12 on both sides of the punching machine 13. The first lighting lamp 5 and the second lighting lamp 12 can provide lighting to facilitate processing. The punching machine 13 can punch the molded parts. The lifting mechanism can drive the molded parts to move up and down. The clamping mechanism can hold the molded parts, making the punching machine 13 more stable during the punching process. The dust collection mechanism can absorb the dust generated during the punching process. The punched molded parts are pushed out of the box 4 by the unloading mechanism.
[0023] In one embodiment, such as Figure 3 As shown, the lifting mechanism includes a hydraulic cylinder 7, a hydraulic rod 8 is provided at the output end of the hydraulic cylinder 7, and a support plate 9 is provided at the top of the hydraulic rod 8. The lifting mechanism can drive the support plate 9 to move up and down.
[0024] In one embodiment, such as Figure 1 and Figure 4As shown, the clamping mechanism includes a movable plate 14, which is located on both sides of the first movable groove 6 at the top of the housing 4. A clamping plate 15 is provided on the inner side of the movable plate 14, and the clamping plate 15 and the movable plate 14 are fixedly connected by a spring 16. A rubber pad 17 is provided on the inner side of the clamping plate 15. The clamping plate 15 can clamp the molded part, and the rubber pad 17 has an anti-slip function, making the clamping of the molded part more stable.
[0025] In one embodiment, such as Figure 4 As shown, the drive mechanism includes a motor 18, which is located on one side of the moving plate 14 at the top of the housing 4. A fixed block 21 is provided on the side of the housing 4 away from the motor 18. A bidirectional threaded rod 20 is provided between the motor 18 and the fixed block 21. One end of the bidirectional threaded rod 20 is rotatably connected to the fixed block 21, and the other end of the bidirectional threaded rod 20 is fixedly connected to the output end of the motor 18. A connecting block 19 is provided on one side of the moving plate 14, and the connecting block 19 is rotatably connected to the bidirectional threaded rod 20 by threads. The motor 18 can drive the bidirectional threaded rod 20 to rotate, thereby driving the moving plate 14 to move relative to each other.
[0026] In one embodiment, such as Figure 1 As shown, the dust collection mechanism includes a dust collection window 22, which is located on one side of the first movable groove 6 on the housing 4. A vacuum cleaner 24 is provided on one side of the dust collection window 22, and the dust collection window 22 and the vacuum cleaner 24 are connected by a dust collection pipe 23. The vacuum cleaner 24 can adsorb the dust generated during the punching process to achieve the dust removal effect.
[0027] In one embodiment, such as Figure 3 As shown, the feeding mechanism includes an electric push rod 26, which is located in the second movable groove 25 and fixedly connected to the inner wall. A push plate 27 is provided at the top of the electric push rod 26. A slide groove 28 is provided on the other side of the housing 4 corresponding to the second movable groove 25. The electric push rod 26 can drive the push plate 27 to move, thereby pushing the molded part into the slide groove 28 for discharge.
[0028] Working principle: When in use, the molded part is placed on the pallet 9, and the motor 18 is started to drive the moving plate 14 to move relative to it, so that the clamping plate 15 clamps the molded part. The punching machine 13 at the top punches holes in the outer shell of the communication device. The vacuum cleaner 24 is started to absorb the dust generated during the punching process, achieving the effect of dust removal. After the punching is completed, the hydraulic cylinder 7 is started to drive the molded part to descend below the second movable groove 25. The electric push rod 26 is started to drive the push plate 27 to push the molded part, so that it is pushed into the slide groove 28 for discharge.
Claims
1. A punching fixture for molding interior parts of heavy-duty trucks, comprising a base plate (1), a housing (4) disposed on the base plate (1), a side plate (10) disposed on one side of the housing (4), a top plate (11) disposed on the top of the side plate (10), and a punching machine (13) disposed on the top plate (11), characterized in that, The bottom plate (1) is provided with several support legs (2), and the bottom end of the support legs (2) is provided with anti-slip pads (3). The box (4) is provided with a first movable groove (6), and a lifting mechanism is provided in the first movable groove (6). The box (4) is provided with a second movable groove (25) on one side of the first movable groove (6), and a feeding mechanism is provided in the second movable groove (25). The top of the box (4) is provided with a clamping mechanism, and a driving mechanism is provided on one side of the clamping mechanism. A dust suction mechanism is provided on the box (4) on one side of the clamping mechanism. The bottom of the top plate (11) is provided with a first lighting lamp (5) and a second lighting lamp (12) on both sides of the punching machine (13).
2. The punching fixture for heavy-duty truck interior molding parts according to claim 1, characterized in that, The lifting mechanism includes a hydraulic cylinder (7), the output end of which is provided with a hydraulic rod (8), and the top end of the hydraulic rod (8) is provided with a support plate (9).
3. The punching fixture for heavy-duty truck interior molding parts according to claim 1, characterized in that, The clamping mechanism includes a movable plate (14), which is located on both sides of the first movable groove (6) at the top of the box (4). A clamping plate (15) is provided on the inner side of the movable plate (14). The clamping plate (15) and the movable plate (14) are fixedly connected by a spring (16). A rubber pad (17) is provided on the inner side of the clamping plate (15).
4. The punching fixture for heavy-duty truck interior molding parts according to claim 3, characterized in that, The driving mechanism includes a motor (18), which is located on one side of the top moving plate (14) of the housing (4). A fixing block (21) is provided on the side of the housing (4) away from the motor (18). A bidirectional threaded rod (20) is provided between the motor (18) and the fixing block (21). One end of the bidirectional threaded rod (20) is rotatably connected to the fixing block (21), and the other end of the bidirectional threaded rod (20) is fixedly connected to the output end of the motor (18). A connecting block (19) is provided on one side of the moving plate (14), and the connecting block (19) is rotatably connected to the bidirectional threaded rod (20) by threads.
5. The punching fixture for heavy-duty truck interior molding parts according to claim 3, characterized in that, The vacuuming mechanism includes a vacuum window (22), which is located on one side of the first movable groove (6) on the housing (4). A vacuum cleaner (24) is provided on one side of the vacuum window (22), and the vacuum window (22) and the vacuum cleaner (24) are connected by a vacuum pipe (23).
6. The punching fixture for heavy-duty truck interior molding parts according to claim 1, characterized in that, The feeding mechanism includes an electric push rod (26), which is located in the second movable groove (25) and fixedly connected to the inner wall. A push plate (27) is provided at the top of the electric push rod (26), and a sliding groove (28) is provided on the other side of the box (4) corresponding to the second movable groove (25).