Automatic slag salvaging and purifying device for red brick manufacturing
The automatic slag removal and purification device utilizes a motor-driven screw and worm gear mechanism to automatically remove slag and collect debris during the red brick production process, solving the problems of low slag removal efficiency and high labor intensity, and achieving efficient debris treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YILIANG FENGLAI BUILDING MATERIALS CO LTD
- Filing Date
- 2025-07-28
- Publication Date
- 2026-07-21
AI Technical Summary
The process of removing slag during the production of red bricks is inefficient, labor-intensive, and the removed debris is difficult to handle.
Design an automatic slag removal and purification device. The device uses a motor to drive a screw and a worm gear mechanism to move and rotate the slag removal frame, automatically removing suspended impurities. The device also uses a perforated hole and slot structure to collect and clean up the debris.
It improves slag removal efficiency, reduces labor intensity, facilitates the centralized collection and cleaning of debris, and reduces the intensity of manual operation.
Smart Images

Figure CN224527563U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building material manufacturing equipment technology, specifically an automatic slag removal and purification device for red brick manufacturing. Background Technology
[0002] Red bricks are sintered building bricks made from clay, shale, coal gangue, and other raw materials, which are crushed, mixed, pressed, and then fired at a high temperature of around 900℃. In the traditional red brick production process, the clay slurry needs to be purified to ensure the quality of the brick blanks. Currently, existing technologies mostly use manual slag removal or simple filter screens for slag removal. However, slag removal is labor-intensive, and the slag cannot be processed centrally; it needs to be processed in real time, which is cumbersome and affects slag removal efficiency. To address these issues, the inventor proposes an automatic slag removal and purification device for red brick manufacturing. Utility Model Content
[0003] In order to solve the problems of poor slag removal efficiency and high labor intensity in the current red brick production process, the purpose of this utility model is to provide an automatic slag removal and purification device for red brick manufacturing.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an automatic slag removal and purification device for red brick manufacturing, comprising a first housing, a first motor disposed inside the first housing, a screw fixedly connected to the output shaft end of the first motor, a threaded cylinder threadedly fitted on the side wall of the screw, a vertical rod fixedly connected to the top surface of the threaded cylinder, a horizontal rod fixedly connected to the end of the vertical rod, a rotating cylinder rotatably fitted on the side wall of the horizontal rod, a worm gear fixedly connected to the end of the rotating cylinder, a second housing fixedly connected to the side wall of the horizontal rod, a second motor disposed inside the second housing, a worm fixedly connected to the output shaft end of the second motor, the worm and the worm gear corresponding to and meshing with each other, a connecting plate fixedly connected to the outer side wall of the rotating cylinder, a slag removal frame fixedly connected to the side wall of the connecting plate, and a collection frame detachably disposed on the top surface of the slag removal frame.
[0005] Preferably, the outer casing of the first motor is fixedly connected to the side wall of the first housing. There are two screws, and the two screws correspond to each other. The worm gear is located inside the second housing. A base is provided on the side wall of the second motor, and the base is fixedly connected to the inner wall of the second housing. A pool is provided on one side of the first housing for storing clay slurry during the brick-making process. The outer wall of the first housing is fixedly connected to the outer wall of the pool. When the first motor is started, the screws rotate under the action of the output shaft of the first motor, as shown in the figure. The number of screws... There are two screws, symmetrically located on both sides of the pool. During actual use, the screws need to be inspected regularly to prevent dust from accumulating on them and affecting operation. The two screws are linked by a synchronous belt and a synchronous pulley. When the screws rotate, the screws and the threaded cylinder work together to move the vertical rod horizontally. This, in turn, moves the rotating cylinder horizontally via the crossbar. The connecting plate then moves the slag removal frame within the pool to remove suspended impurities, thus purifying the clay slurry in the pool.
[0006] Preferably, the side wall of the slag-removing frame is provided with a perforated hole, and a protruding cylinder is fixedly connected to the side wall of the slag-removing frame. The protruding cylinder includes an insertion port, and a first pin hole is provided through the side wall of the protruding cylinder. One end of the first pin hole extends into the insertion port. When the slag-removing frame is in operation, the solution can leak out from the slag-removing frame through the perforated hole, so that the debris is retained in the slag-removing frame. A rod is fixedly connected to the bottom surface of the collection frame. The rod corresponds to and cooperates with the insertion port. A second pin hole is provided through the side wall of the rod. The second pin hole has the same diameter as the first pin hole. A pin is provided on one side of the rod. The pin corresponds to and cooperates with the first pin hole and the second pin hole. After slag removal is completed, when it is necessary to collect and clean the removed debris, the slag-removing frame is first moved back to its original position. Next, the second motor is started. The worm gear rotates under the action of the output shaft of the second motor. The rotating cylinder and the crossbar are rotatably connected. Through the meshing of the worm gear and the worm wheel, the rotating cylinder can rotate on the crossbar. In turn, the connecting plate can drive the slag removal frame to rotate around the crossbar. After rotation, the slag removal frame is now above the collection frame. The debris in the slag removal frame can fall into the collection frame, which is located at the end of the pool body so that the staff can clean the debris in the collection frame. When the collection frame needs to be repaired or replaced, pull the pin to pull it out from the first and second pin holes, and pull the collection frame to pull the insertion rod out from the insertion port. The collection frame can then be removed for repair or replacement. When installing, simply reverse the operation.
[0007] Compared with the prior art, the advantages of this utility model are as follows: it facilitates the automatic removal of clay slurry in the pool, improves work efficiency, eliminates the need for manual removal of slag by staff, reduces labor intensity, and facilitates the collection and cleaning of the removed debris by staff after the removal of slag. In addition, the collection frame can be disassembled for maintenance or replacement. Attached Figure Description
[0008] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0009] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0010] Figure 2 This is another structural schematic diagram of the present utility model.
[0011] Figure 3 This is a schematic diagram showing the cooperation between the slag removal frame and the collection frame of this utility model.
[0012] Figure 4 This is an enlarged view of section A of this utility model.
[0013] Figure 5 This is an enlarged view of section B of this utility model.
[0014] In the diagram: 1. Pool body; 2. First shell; 3. First motor; 4. Screw; 5. Threaded cylinder; 6. Vertical rod; 7. Horizontal rod; 8. Rotating cylinder; 9. Worm gear; 10. Connecting plate; 11. Slag removal frame; 12. Hollow hole; 13. Protruding cylinder; 14. Insert; 15. First pin hole; 16. Pin; 17. Second shell; 18. Second motor; 19. Base; 20. Worm gear; 21. Collection frame; 22. Insert rod; 23. Second pin hole. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Example: Figure 1-5As shown, this utility model provides an automatic slag removal and purification device for red brick manufacturing, including a first housing 2. A first motor 3 is installed inside the first housing 2. A screw 4 is fixedly connected to the output shaft end of the first motor 3. A threaded cylinder 5 is threadedly sleeved on the side wall of the screw 4. A vertical rod 6 is fixedly connected to the top surface of the threaded cylinder 5. A horizontal rod 7 is fixedly connected to the end of the vertical rod 6. A rotating cylinder 8 is rotatably sleeved on the side wall of the horizontal rod 7. A worm gear 9 is fixedly connected to the end of the rotating cylinder 8. A second housing 17 is fixedly connected to the side wall of the horizontal rod 7. A second motor 18 is installed inside the second housing 17. A worm 20 is fixedly connected to the output shaft end of the second motor 18. The worm 20 corresponds to and meshes with the worm gear 9. A connecting plate 10 is fixedly connected to the outer side wall of the rotating cylinder 8. A slag removal frame 11 is fixedly connected to the side wall of the connecting plate 10. A collection frame 21 is detachably installed on the top surface of the slag removal frame 11.
[0017] The outer casing of the first motor 3 is fixedly connected to the side wall of the first housing 2. There are two screws 4, and the two screws 4 correspond to each other. The worm gear 9 is located inside the second housing 17. The side wall of the second motor 18 is provided with a base 19, and the base 19 is fixedly connected to the inner wall of the second housing 17.
[0018] By adopting the above technical solution, a pool 1 is provided on one side of the first shell 2. The pool 1 is used to store clay slurry during the manufacturing of red bricks. The outer wall of the first shell 2 is fixedly connected to the outer wall of the pool 1. When the first motor 3 is started, the screw 4 rotates under the action of the output shaft of the first motor 3. Figure 2 As shown, there are two screws 4, symmetrically located on both sides of the pool body 1. During actual use, the screws 4 need to be inspected regularly to prevent dust from accumulating on them and affecting operation. The two screws 4 are linked by a synchronous belt and a synchronous pulley. When the screws 4 rotate, the screws 4 and the threaded cylinder 5 cooperate with each other, which allows the threaded cylinder 5 to drive the upright 6 to move horizontally. In turn, the crossbar 7 drives the rotating cylinder 8 to move horizontally, so that the slag removal frame 11 can move within the pool body 1 through the connecting plate 10 to remove suspended impurities in the pool body 1, thereby purifying the clay slurry in the pool body 1.
[0019] The side wall of the slag removal frame 11 is provided with a through hole 12, and a protruding cylinder 13 is fixedly connected to the side wall of the slag removal frame 11. The protruding cylinder 13 includes an insertion port 14, and a first pin hole 15 is provided through the side wall of the protruding cylinder 13. One end of the first pin hole 15 extends into the insertion port 14.
[0020] By adopting the above technical solution, when the slag removal frame 11 is in operation, the solution can be leaked out from the slag removal frame 11 through the perforated hole 12, so that the debris is left in the slag removal frame 11.
[0021] A rod 22 is fixedly connected to the bottom surface of the collection frame 21. The rod 22 corresponds to and cooperates with the socket 14. A second pin hole 23 is provided through the side wall of the rod 22. The second pin hole 23 has the same diameter as the first pin hole 15. A pin 16 is provided on one side of the rod 22. The pin 16 corresponds to and cooperates with the first pin hole 15 and the second pin hole 23.
[0022] By adopting the above technical solution, after the slag removal is completed, when it is necessary to collect and clean the slag, the slag removal frame 11 is first moved back to its original position, such as... Figure 1 As shown, next, the second motor 18 is started, and the worm gear 20 rotates under the action of the output shaft of the second motor 18. The rotating cylinder 8 and the crossbar 7 are rotatably connected. Through the meshing of the worm gear 20 and the worm wheel 9, the rotating cylinder 8 can rotate on the crossbar 7. This, in turn, through the connecting plate 10, drives the slag-collecting frame 11 to rotate around the crossbar 7. After rotation, as shown... Figure 2 As shown, the slag removal frame 11 is located above the collection frame 21. Debris in the slag removal frame 11 can fall into the collection frame 21, which is located at the end of the pool body 1, so that workers can clean the debris in the collection frame 21. When the collection frame 21 needs to be repaired or replaced, pull the pin 16 so that the pin 16 is pulled out from the first pin hole 15 and the second pin hole 23, and pull the collection frame 21 so that the insertion rod 22 is pulled out from the insertion port 14, and the collection frame 21 can be removed for repair or replacement. When installing, simply reverse the operation.
[0023] Working principle: When this utility model is in use, and it is necessary to remove sludge from the clay slurry in the pool 1, the first motor 3 is started, and the screw 4 rotates under the action of the output shaft of the first motor 3. Figure 2 As shown, there are two screws 4, which are symmetrically located on both sides of the pool body 1. When the screws 4 rotate, the screws 4 and the threaded cylinder 5 cooperate with each other, so that the threaded cylinder 5 can drive the upright 6 to move horizontally, and then drive the rotating cylinder 8 to move horizontally through the crossbar 7. The slag removal frame 11 moves within the pool body 1 through the connecting plate 10 to remove suspended impurities in the pool body 1, thereby purifying the clay slurry in the pool body 1.
[0024] After the slag removal is completed, when it is necessary to collect and clean up the slag, first move the slag removal frame 11 back to its original position, such as... Figure 1 As shown, next, the second motor 18 is started, and the worm gear 20 rotates under the action of the output shaft of the second motor 18. The rotating cylinder 8 and the crossbar 7 are rotatably connected. Through the meshing of the worm gear 20 and the worm wheel 9, the rotating cylinder 8 can rotate on the crossbar 7. This, in turn, through the connecting plate 10, drives the slag-collecting frame 11 to rotate around the crossbar 7. After rotation, as shown... Figure 2As shown, the slag removal frame 11 is located above the collection frame 21 at this time. The debris in the slag removal frame 11 can fall into the collection frame 21, and the collection frame 21 is located at the end of the pool body 1 so that the staff can clean the debris in the collection frame 21.
[0025] When the collection frame 21 needs to be inspected or replaced, pull the pin 16 to pull it out from the first pin hole 15 and the second pin hole 23, and pull the collection frame 21 to pull the insertion rod 22 out from the insertion port 14. The collection frame 21 can then be removed for inspection or replacement. When installing, simply reverse the operation.
[0026] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0027] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. An automatic slag removal and purification device for red brick manufacturing, comprising a first housing (2), characterized in that: The first housing (2) is equipped with a first motor (3). A screw (4) is fixedly connected to the output shaft end of the first motor (3). A threaded cylinder (5) is threadedly fitted onto the side wall of the screw (4). A vertical rod (6) is fixedly connected to the top surface of the threaded cylinder (5). A horizontal rod (7) is fixedly connected to the end of the vertical rod (6). A rotating cylinder (8) is rotatably fitted onto the side wall of the horizontal rod (7). A worm gear (9) is fixedly connected to the end of the rotating cylinder (8). The horizontal rod (7) has a... A second housing (17) is fixedly connected to the side wall. A second motor (18) is installed inside the second housing (17). A worm (20) is fixedly connected to the output shaft end of the second motor (18). The worm (20) corresponds to and meshes with the worm wheel (9). A connecting plate (10) is fixedly connected to the outer side wall of the rotating cylinder (8). A slag-removing frame (11) is fixedly connected to the side wall of the connecting plate (10). A collection frame (21) is detachably installed on the top surface of the slag-removing frame (11).
2. The automatic slag removal and purification device for red brick manufacturing as described in claim 1, characterized in that, The outer casing of the first motor (3) is fixedly connected to the side wall of the first housing (2), and there are two screws (4), and the two screws (4) correspond to each other.
3. The automatic slag removal and purification device for red brick manufacturing as described in claim 1, characterized in that, The worm gear (9) is located inside the second housing (17), and a base (19) is provided on the side wall of the second motor (18), and the base (19) is fixedly connected to the inner wall of the second housing (17).
4. The automatic slag removal and purification device for red brick manufacturing as described in claim 1, characterized in that, The side wall of the slag removal frame (11) is provided with a perforated hole (12).
5. The automatic slag removal and purification device for red brick manufacturing as described in claim 1, characterized in that, The side wall of the slag removal frame (11) is fixedly connected to a protruding cylinder (13), the protruding cylinder (13) includes a socket (14), and a first pin hole (15) is provided through the side wall of the protruding cylinder (13), one end of the first pin hole (15) extends into the socket (14).
6. The automatic slag removal and purification device for red brick manufacturing as described in claim 5, characterized in that, The bottom surface of the collection frame (21) is fixedly connected to a plug rod (22), the plug rod (22) corresponds to and cooperates with the plug (14), and a second pin hole (23) is provided through the side wall of the plug rod (22), the second pin hole (23) has the same diameter as the first pin hole (15).
7. The automatic slag removal and purification device for red brick manufacturing as described in claim 6, characterized in that, A pin (16) is provided on one side of the insertion rod (22), and the pin (16) corresponds to and cooperates with the first pin hole (15) and the second pin hole (23).