A voice alarm system for an excavator stacker-reclaimer

By introducing a PLC controller and voice alarm system into the bucket wheel stacker-reclaimer, combined with sensors and protection limit switches, precise motion control of the bucket wheel stacker-reclaimer has been achieved, ensuring the safe operation of the equipment.

CN224530052UActive Publication Date: 2026-07-21SDIC QINZHOU PORT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SDIC QINZHOU PORT CO LTD
Filing Date
2025-04-22
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Inaccurate motion control of the bucket wheel stacker-reclaimer leads to unsafe equipment operation.

Method used

It adopts a PLC controller, digital output module, voice controller and warning lights to prompt each step of the bucket wheel stacker-reclaimer through voice and light, and achieves coordinated operation of the mechanism by combining sensors and protection limit switches.

Benefits of technology

It enables precise and controllable operation of the bucket wheel stacker-reclaimer, improving the safety and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of bucket wheel stacker-reclaimer, concretely relates to a bucket wheel stacker-reclaimer voice alarm system, include: PLC controller is used for sending each dynamic mechanism action command, digital quantity output module is used for accepting the action command that PLC controller sent, and passes through corresponding relay output direct current high level, voice controller is used for accepting the direct current high level of corresponding relay output, carries out sound output through the combination with loudspeaker, warning light is used for accepting the direct current high level of corresponding relay output, and carries out scintillating light output. The utility model can realize the accurate controllable of every step action of bucket wheel stacker-reclaimer, guarantees the safe operation of equipment, has better market application prospect.
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Description

Technical Field

[0001] This utility model belongs to the technical field of bucket wheel stacker-reclaimers, specifically relating to a voice alarm system for bucket wheel stacker-reclaimers. Background Technology

[0002] The bucket wheel stacker-reclaimer mainly consists of a traveling mechanism, a slewing mechanism, a pitching mechanism, a cantilever belt, a bucket wheel mechanism, a tail car, a guide chute, and a hopper. When the cantilever belt rotates forward, the bucket wheel rotates, and the collected material is transported to the central hopper via the cantilever belt, falling onto the main belt to achieve material collection. When the cantilever belt rotates in reverse, the goods transported by the main belt pass through the tail car and the hopper, falling onto the cantilever belt and being dumped into the stockpile to achieve material stacking.

[0003] Every action of a bucket wheel stacker-reclaimer should be preceded by a warning and be precisely controllable to ensure the safe operation of the equipment. Therefore, this application provides a voice alarm system for a bucket wheel stacker-reclaimer, specifically designed for the safety protection of the stacker-reclaimer, which can take corresponding alarm measures based on the operating status of the stacker-reclaimer.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a voice alarm system for a bucket wheel stacker-reclaimer, so as to achieve precise and controllable operation of each step of the bucket wheel stacker-reclaimer and ensure the safe operation of the equipment.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A voice alarm system for a bucket wheel stacker-reclaimer includes:

[0008] The PLC controller is used to issue action commands for each dynamic mechanism.

[0009] The digital output module is used to receive action commands from the PLC controller and output a DC high level through the corresponding relay;

[0010] The voice controller is used to accept the DC high level output from the corresponding relay and output sound by combining it with a loudspeaker;

[0011] The warning light is used to receive a DC high-level output from the corresponding relay and to output a flashing light.

[0012] Preferably, the system also includes a communication module and an I / O module; the communication module is used to enable communication between the PLC controller and each module; the I / O module is used to transmit commands.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The voice alarm system of the bucket wheel stacker-reclaimer of the present invention is developed based on PLC. Through sensors and protection limit switches, the various mechanisms are coordinated to realize the stacking and reclaiming of materials. Moreover, the system can provide prompts for each step of the mechanism through voice and light, which helps to ensure the safe operation of the equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the system flow of this utility model. Detailed Implementation

[0015] The technical solution of this utility model patent will be clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0016] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] See attached document Figure 1 A voice alarm system for a bucket wheel stacker-reclaimer includes:

[0019] The PLC controller is used to issue action commands for each dynamic mechanism.

[0020] The digital output module is used to receive action commands from the PLC controller and output a DC high level through the corresponding relay;

[0021] The voice controller is used to accept the DC high level output from the corresponding relay and output sound by combining it with a loudspeaker;

[0022] The warning light is used to receive a DC high-level output from the corresponding relay and to output a flashing light.

[0023] In this embodiment, the system also includes a communication module and an I / O module; the communication module is used to connect the PLC controller with each module, and the I / O module is used to transmit commands. Through sensors and protection limit switches, the various mechanisms coordinate to achieve the stacking and retrieving of materials.

[0024] This utility model's voice alarm system for a bucket wheel stacker-reclaimer uses a small PLC as its core. It issues commands for the actions of various dynamic mechanisms, which are then transmitted via digital output modules and corresponding relays to output a high-level DC signal. When a high-level command is input to the voice controller, it outputs sound in conjunction with a loudspeaker; when a high-level command is input to a flashing warning light, it flashes a light.

[0025] In addition, before the loudspeaker broadcasts the message, the voice controller needs to perform a voice format conversion, converting the text information into speech before outputting the sound through the loudspeaker.

[0026] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A voice alarm system for a bucket wheel stacker-reclaimer, characterized in that, include: The PLC controller is used to issue action commands for each dynamic mechanism. The digital output module is used to receive action commands from the PLC controller and output a DC high level through the corresponding relay; The voice controller is used to accept the DC high level output from the corresponding relay and output sound by combining it with a loudspeaker; The warning light is used to receive a DC high-level output from the corresponding relay and to output a flashing light.

2. The voice alarm system for a bucket wheel stacker-reclaimer according to claim 1, characterized in that, The system also includes a communication module and an I / O module; the communication module is used to enable communication between the PLC controller and each module; the I / O module is used to transmit commands.