A novel feeder device

By splicing the lower half of the quartz feeder with the upper half of the PTFE feeder, a feeder structure that is resistant to high temperatures and easy to maintain is formed, which solves the problem of easy damage to the quartz feeder and achieves cost reduction and improved stability of the crystal pulling process.

CN224531115UActive Publication Date: 2026-07-21JIANGSU MEIKE SOLAR TECHNOLOGY INC
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU MEIKE SOLAR TECHNOLOGY INC
Filing Date
2025-06-30
Publication Date
2026-07-21

Smart Images

  • Figure CN224531115U_ABST
    Figure CN224531115U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel feeder device, including feeder, its characterized in that, the feeder is divided into first part and second part, first part and second part are connected through fixed assembly, the fixed assembly includes upper fixed part and lower fixed part, upper fixed part with lower fixed part hinged connection, the junction of first part and second part is arranged in fixed assembly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of monocrystalline silicon manufacturing technology, specifically to a novel feeder device. Background Technology

[0002] In the photovoltaic industry, raw material refeeding is required during crystal pulling. The raw material carrier is the feeder, which is currently commonly made of quartz. The feeder barrel (main body) is made of quartz, the bottom bowl is made of quartz / ceramic, and the connecting rod in the middle is made of stainless steel. The main body of the feeder is made of quartz, which is relatively brittle and can be damaged by impacts during use. The average number of uses is around 300, and the cost of each feeder is relatively high. Due to the frequency of damage, the cost pressure is significant. During raw material refeeding, the risk of breakage of the quartz feeder increases with the number of uses. Broken quartz can fall into the silicon liquid, causing crystal pulling slag adhesion and wire breakage, affecting crystal pulling. In addition, there is a risk that the connecting rod may fall into the crucible after the quartz feeder breaks, rendering the raw material unusable.

[0003] Therefore, it is necessary to provide a new type of feeder device to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of the present invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of the invention, to avoid obscuring the purpose of this section, the abstract and the title of the invention. Such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a novel feeder device, comprising a feeder, characterized in that the feeder is divided into a first part and a second part, the first part and the second part are connected by a fixing component, the fixing component includes an upper fixing member and a lower fixing member, the upper fixing member and the lower fixing member are hingedly connected, and the connection between the first part and the second part is disposed in the fixing component.

[0006] As a preferred embodiment of the novel feeder device of this utility model, both the upper fixing member and the lower fixing member are provided with grooves inside.

[0007] As a preferred embodiment of the novel feeder device of this utility model, the upper fixing member and the lower fixing member are semi-circular in shape.

[0008] In a preferred embodiment of the novel feeder device of this utility model, the upper fixing member and the lower fixing member are closedly connected by a locking device.

[0009] In a preferred embodiment of the novel feeder device of this utility model, a handle is mounted on the surface of the upper fixing member, and a fixing seat is mounted on the surface of the lower fixing member, with the fixing seat corresponding to and adapted to the position of the handle.

[0010] As a preferred embodiment of the novel feeder device of this utility model, a sealing sheet is provided between the first part and the second part.

[0011] As a preferred embodiment of the novel feeder device of this utility model, the outer edges of the first part and the second part are provided with round holes, and the first part and the second part are connected by bolts.

[0012] The beneficial effects of this utility model are as follows: By using different materials to splice together, the upper part of the feeder is more resistant to damage and the number of uses is increased; when the lower quartz part is damaged, only the quartz part can be replaced, and the upper PTFE part can be reused, which greatly reduces the problem of high feeder breakage frequency during feeding and reduces the cost of the feeder; the structure is simple and suitable for promotion. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0014] Figure 1 A schematic diagram of the overall structure of the novel feeder device according to one embodiment of this utility model;

[0015] Figure 2 A schematic diagram of the fixing component structure of the novel feeder device according to an embodiment of this utility model;

[0016] Figure 3 A side view of the fixing component of the novel feeder device according to an embodiment of this utility model;

[0017] Figure 4 This is a front view cross-sectional structural diagram of a novel feeder device according to an embodiment of the present invention. Detailed Implementation

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0022] Example 1

[0023] Reference Figures 1-4 The first embodiment of this utility model provides a novel feeder device, including a feeder, characterized in that the feeder is divided into a first part 101 and a second part 102, which are connected by a fixing component 103. The fixing component 103 includes an upper fixing member 104 and a lower fixing member 105, which are hinged together. The connection between the first part 101 and the second part 102 is located in the fixing component 103. Specifically, the first part 101 is a quartz feeder made of quartz material, and the second part 102 is a tetrafluoroethylene feeder made of a polymer compound. Because the quartz in the quartz feeder has a melting point of 1750℃ and a hardness of 7, it can withstand the temperature above the screen inside the single crystal furnace during the feeding process. The liquid surface temperature is about 1450℃. The temperature gradient increases from near the water-cooled screen inside the single crystal furnace, and the temperature decreases. At a distance of 1m from the liquid surface, the temperature drops to about 250℃. Materials with relatively poor high-temperature resistance can be used as substitutes. The first part 101 is the lower half of the feeder, and the second part 102 is the upper half of the feeder.

[0024] The lower half of the feeder uses the original material (quartz), while the upper half, above 1m, uses PTFE instead. The two are joined using a stop-joint connection to ensure that their outer and inner diameters are consistent. The upper PTFE part can be used more than 2000 times, while the lower quartz part can be used for the same number of times (300 times). The price of the lower quartz part is 1 / 3 of the original price of the all-quartz part, while the price of the PTFE part is the same as that of the quartz part, which means the cost is reduced by 60%. This greatly reduces the technical problem of high feeder breakage frequency during the feeding process.

[0025] Because the outer edges of the first part 101 and the second part 102 have round holes, they are fixedly connected by bolts to enhance their stability. To ensure a tight seal at the connection, a heat-resistant steel sealing ring is used between them. A fixing component 103 is fitted onto the outside of the connection between the fixed first part 101 and the second part 102. This fixing component 103 consists of an upper fixing member 104 and a lower fixing member 105, both of which are semi-circular in shape and connected by a hinge. Since both the upper fixing member 104 and the lower fixing member 105 have internal grooves 106, the connection between the first part 101 and the second part 102 of the feeder is simply achieved by... The fixing component 103 can be fixed to the feeder by embedding it into the groove 106. The upper fixing component 104 and the lower fixing component 105 are closedly connected by a locking device 107. The locking device 107 is a one-button quick-locking clamp, which consists of a handle 108 and a fixing seat 109. The handle 108 is installed on the outer surface of the upper fixing component 104, and the fixing seat 109 is installed on the lower fixing component 105. The fixing seat 109 and the handle 108 are correspondingly adapted. When opening, the locking device 107 can be disengaged from the fixing seat 109 simply by lifting the handle 108. When locking, it can be locked with a single press. This not only prevents safety accidents caused by improper operation, but also makes installation and maintenance very convenient.

[0026] In summary, this utility model employs a method of splicing different materials, making the upper part of the feeder more resistant to breakage and increasing its number of uses. If the lower quartz section is damaged, only the quartz section needs to be replaced, while the upper PTFE section can be reused. This significantly reduces the technical problem of high feeder breakage frequency during feeding and lowers the feeder cost.

[0027] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0028] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to the implementation of the present invention) may be omitted.

[0029] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0030] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A novel feeder device, comprising a feeder, characterized in that, The feeder is divided into a first part (101) and a second part (102). The first part (101) and the second part (102) are connected by a fixing component (103). The fixing component (103) includes an upper fixing member (104) and a lower fixing member (105). The upper fixing member (104) and the lower fixing member (105) are hinged together. The connection between the first part (101) and the second part (102) is located in the fixing component (103).

2. The novel feeder device according to claim 1, characterized in that, Both the upper fixing member (104) and the lower fixing member (105) have grooves (106) inside.

3. The novel feeder device according to claim 2, characterized in that, The upper fixing member (104) and the lower fixing member (105) are semi-circular in shape.

4. The novel feeder device according to claim 1, characterized in that, The upper fixing member (104) and the lower fixing member (105) are closedly connected by a locking device (107).

5. The novel feeder device according to claim 1, characterized in that, A handle (108) is mounted on the surface of the upper fixing member (104), and a fixing seat (109) is mounted on the surface of the lower fixing member (105). The fixing seat (109) is adapted to the position of the handle (108).

6. The novel feeder device according to claim 1, characterized in that, A sealing sheet is provided between the first part (101) and the second part (102).

7. The novel feeder device according to claim 1, characterized in that, The first part (101) and the second part (102) are provided with round holes at their outer edges, and the first part (101) and the second part (102) are connected by bolts.