Ash removal device for incinerator with protective structure

Abstract

The utility model relates to incinerator cleaning technical field especially, relates to a kind of ash removal device of incinerator with protective structure, including spray pipe;Further including adjusting assembly, the outer end of spray pipe is provided with adjusting assembly, adjusting assembly includes limit tube, movable slot, movable block, toothed plate, motor, gear, handle, bottom support and controller, the outer end of limit tube is connected with limit tube, movable slot is opened in the outer end of limit tube, movable block is slidably connected in the outer end of movable slot, the bottom of movable slot is connected with toothed plate, the left end of movable block is connected with motor;The utility model is started motor by setting adjusting assembly, motor drives gear rotation, gear moves on toothed plate, and further handle is adjusted to the front side of spray pipe, then spray pipe is aligned incinerator, again by controller motor drives gear reverses, and further spray pipe is inserted into incinerator, avoid staff approaching incinerator, improve security.

Description

Technical Field

[0001] This utility model relates to the field of incinerator cleaning technology, and in particular to an incinerator ash removal device with a protective structure. Background Technology

[0002] An incinerator ash removal device is an automated ash removal equipment used to clean up ash accumulated inside an incinerator. It typically uses the shock wave or high-temperature airflow generated by the combustion of acetylene and oxygen to effectively shake off ash from the furnace walls, heat exchange tubes, flues, and other parts, thereby ensuring the efficient operation of the incinerator.

[0003] The existing incinerator ash removal device requires operators to be close to the incinerator and insert the acetylene torch into a specific position to ignite and remove ash. This method poses a significant safety hazard, as the high temperature environment and the impact of deflagration may cause injury to personnel.

[0004] Therefore, the existing incinerator ash removal devices require operators to be close to the incinerator and insert the acetylene torch into a specific position for ignition and ash removal, which poses a significant safety hazard. The high-temperature environment and the impact of deflagration may cause injury to personnel. To address this issue, an incinerator ash removal device with a protective structure can be designed. The improved device can incorporate a position adjustment mechanism to guide the acetylene torch into the incinerator and automatically trigger the ash removal process via a remote ignition device. This not only reduces the risk of manual contact with the high-temperature furnace body but also improves the accuracy and efficiency of ash removal while ensuring personnel safety. Utility Model Content

[0005] To overcome the problem that existing incinerator ash removal devices require operators to be close to the incinerator and insert an acetylene torch into a specific position for ignition and ash removal, which poses a significant safety hazard, as the high-temperature environment and explosive impact may cause injury to personnel.

[0006] The technical solution of this utility model is as follows: an ash removal device for an incinerator with a protective structure, including a nozzle; and an adjustment component. The adjustment component is provided at the outer end of the nozzle. The adjustment component includes a limit tube, a movable groove, a movable block, a toothed plate, a motor, a gear, a handle, a base, and a controller. The outer end of the nozzle is connected to the limit tube, and the outer end of the limit tube has a movable groove. The outer end of the movable groove is slidably connected to the movable block, and the bottom of the movable groove is connected to the toothed plate. The left end of the movable block is connected to the motor, and the output end of the motor extends into the interior of the movable block and is connected to the gear. The gear meshes with the toothed plate. The bottom of the movable block is connected to the handle, and the bottom of the handle is connected to the base. The front end of the handle is connected to the controller, and the controller is electrically connected to the motor.

[0007] Preferably, by setting an adjustment component, the motor is started by the controller, the motor drives the gear to rotate, the gear moves on the gear plate, and then the handle is adjusted to the front of the nozzle. The nozzle is then aimed at the incinerator. The controller then drives the motor to reverse the gear, and the nozzle is inserted into the incinerator. This avoids the need for personnel to approach the incinerator, improving safety. This solves the problem that existing incinerator ash removal devices require operators to be close to the incinerator and insert the acetylene torch into a specific position for ignition and ash removal. This method has significant safety hazards, as the high temperature environment and the impact of deflagration may cause injury to personnel.

[0008] Preferably, an igniter is connected to the rear end of the nozzle, and the front end of the igniter extends into the nozzle and is connected to a lead wire.

[0009] Preferably, two injection pipes are connected to the rear sides of the upper and lower ends of the nozzle.

[0010] Preferably, the injection tubes are inclined, and the ends of the two injection tubes away from the nozzle are connected to threaded rings.

[0011] Preferably, the threaded ring is connected to the external pipe, and a limit ring is connected to the front side of the outer end of the nozzle.

[0012] Preferably, a retaining ring is connected to the front side of the outer end of the nozzle, and a spring is connected to the rear end of the retaining ring.

[0013] Preferably, the end of the spring away from the fixed ring is connected to a protective disc, and the protective disc is slidably connected to the nozzle.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up an adjustment component, the motor is started by the controller. The motor drives the gear to rotate, and the gear moves on the gear plate. This adjusts the handle to the front of the nozzle, and then the nozzle is aimed at the incinerator. The controller then drives the motor to reverse the gear, thus inserting the nozzle into the incinerator. This avoids the need for personnel to approach the incinerator, improving safety. This solves the problem that existing incinerator ash removal devices require operators to be close to the incinerator and insert the acetylene torch into a specific position for ignition and ash removal. This method has significant safety hazards, as the high temperature environment and the impact of deflagration may cause injury to personnel. Attached Figure Description

[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of an incinerator ash removal device with a protective structure according to this utility model.

[0017] Figure 2 The diagram shown is a three-dimensional rear view of the protective structure of an incinerator ash removal device according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional bottom view of the protective structure of an incinerator ash removal device according to this utility model.

[0019] Figure 4 The diagram shown is a three-dimensional side sectional view of a protective structure for an incinerator ash removal device according to this utility model.

[0020] Explanation of reference numerals in the attached diagram: 1. Nozzle; 21. Limiting tube; 22. Movable groove; 23. Movable block; 24. Toothed plate; 25. Motor; 26. Gear; 27. Handle; 28. Base; 29. ​​Controller; 31. Igniter; 32. Lead wire; 33. Injection tube; 34. Threaded ring; 35. Limiting ring; 36. Fixing ring; 37. Spring; 38. Protective disc. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-4 This utility model provides an embodiment: an ash removal device for an incinerator with a protective structure, including a nozzle 1; it also includes an adjustment component, the outer end of which is provided with the adjustment component, which includes a limit tube 21, a movable groove 22, a movable block 23, a toothed plate 24, a motor 25, a gear 26, a handle 27, a base 28, and a controller 29. The outer end of the nozzle 1 is connected to the limit tube 21, the outer end of which has a movable groove 22, the outer end of which is slidably connected to the movable block 23, the bottom of which is connected to the toothed plate 24, the left end of which is connected to the motor 25, the output end of which extends into the interior of the movable block 23 and is connected to the gear 26, which meshes with the toothed plate 24, and the bottom of which is connected to the handle 27. The bottom of handle 27 is connected to a base 28, and the front end of handle 27 is connected to a controller 29. The controller 29 is electrically connected to the motor 25. By setting an adjustment component, the controller 29 starts the motor 25, which drives the gear 26 to rotate. The gear 26 moves on the toothed plate 24, thereby adjusting handle 27 to the front of nozzle 1. Then, nozzle 1 is aligned with the incinerator. The controller 29 again causes the motor 25 to drive the gear 26 to reverse, thereby inserting nozzle 1 into the incinerator. This avoids personnel approaching the incinerator, improving safety. It solves the problem that existing incinerator ash removal devices require operators to be close to the incinerator and insert the acetylene cannon into a specific position for ignition and ash removal, which poses a significant safety hazard. The high temperature environment and the impact of deflagration may cause injury to personnel.

[0023] Please see Figures 1-4In this embodiment, an igniter 31 is connected to the rear end of the nozzle 1. The front end of the igniter 31 extends into the nozzle 1 and is connected to a lead wire 32. The igniter 31 and the lead wire 32 can be used to ignite acetylene and oxygen, thereby detonating for cleaning. Injection pipes 33 are connected to the rear sides of the upper and lower ends of the nozzle 1. There are two injection pipes 33. Oxygen and acetylene are injected into the injection pipes 33 respectively, thereby achieving a mixing effect. The injection pipes 33 are inclined. The ends of the two injection pipes 33 away from the nozzle 1 are connected to threaded rings 34. The threaded rings 34 facilitate connection to external pipelines, making it convenient for the injection of oxygen and acetylene.

[0024] Please see Figures 2-4 In this embodiment, the threaded ring 34 is connected to the external pipe, and the front side of the outer end of the nozzle 1 is connected to the limiting ring 35. The limiting ring 35 facilitates the binding of the container to the nozzle 1 to prevent slippage. The front side of the outer end of the nozzle 1 is connected to the fixing ring 36, and the rear end of the fixing ring 36 is connected to the spring 37. The spring 37 is used to help the protective structure to reset. The end of the spring 37 away from the fixing ring 36 is connected to the protective plate 38. The protective plate 38 is slidably connected to the nozzle 1. When the protective plate 38 is placed in the incinerator, the residue flying towards the incinerator opening at the moment of acetylene ignition will be blocked by the protective plate, thereby protecting the staff from being injured by the flying residue and improving safety.

[0025] During operation, by setting the adjustment component, the container is tied to the back of the limiting ring 35. The motor 25 is started by the controller 29, which drives the gear 26 to rotate. The gear 26 moves on the toothed plate 24, thereby adjusting the handle 27 to the front of the nozzle 1. The nozzle 1 is then aimed at the incinerator. The controller 29 again causes the motor 25 to drive the gear 26 to reverse, thereby inserting the nozzle 1 into the incinerator. This prevents personnel from approaching the incinerator, improving safety. The igniter 31 is then started. The igniter 31 ignites the acetylene and oxygen in the container through the fuse 32. The residue flying towards the incinerator opening at the moment of acetylene ignition is blocked by the protective plate, thus protecting the personnel from being injured by the flying residue and improving safety.

[0026] Through the above steps, by setting the adjustment component, the controller 29 starts the motor 25, the motor 25 drives the gear 26 to rotate, the gear 26 moves on the toothed plate 24, and then adjusts the handle 27 to the front of the nozzle 1, and then aligns the nozzle 1 with the incinerator. The controller 29 again causes the motor 25 to drive the gear 26 to reverse, and then inserts the nozzle 1 into the incinerator. This avoids the operator from approaching the incinerator, improving safety. This solves the problem that the existing incinerator ash removal device requires the operator to be close to the incinerator and insert the acetylene cannon into a specific position for ignition and ash removal. This method has a great safety hazard, and the high temperature environment and the impact of deflagration may cause injury to personnel.

Claims

1. An ash removal device for an incinerator with a protective structure, comprising a nozzle (1); characterized in that: It also includes an adjustment assembly. The outer end of the nozzle (1) is provided with an adjustment assembly, which includes a limit tube (21), a movable groove (22), a movable block (23), a toothed plate (24), a motor (25), a gear (26), a handle (27), a base (28), and a controller (29). The outer end of the nozzle (1) is connected to the limit tube (21). The outer end of the limit tube (21) is provided with a movable groove (22). The outer end of the movable groove (22) is slidably connected to the movable block (23). (22) has a toothed plate (24) connected to its bottom. The left end of the movable block (23) is connected to a motor (25). The output end of the motor (25) extends into the movable block (23) and is connected to a gear (26). The gear (26) meshes with the toothed plate (24). The bottom of the movable block (23) is connected to a handle (27). The bottom of the handle (27) is connected to a base (28). The front end of the handle (27) is connected to a controller (29). The controller (29) is electrically connected to the motor (25).

2. The ash removal device for an incinerator with a protective structure according to claim 1, characterized in that: An igniter (31) is connected to the rear end of the nozzle (1), and the front end of the igniter (31) extends into the nozzle (1) and is connected to a lead wire (32).

3. The ash removal device for an incinerator with a protective structure according to claim 2, characterized in that: The nozzle (1) has two injection pipes (33) connected to the rear sides of its upper and lower ends.

4. The ash removal device for an incinerator with a protective structure according to claim 3, characterized in that: The injection tube (33) is inclined, and the ends of the two injection tubes (33) away from the nozzle (1) are connected to threaded rings (34).

5. The ash removal device for an incinerator with a protective structure according to claim 4, characterized in that: The threaded ring (34) is connected to the external pipe, and the front side of the outer end of the nozzle (1) is connected to the limit ring (35).

6. The ash removal device for an incinerator with a protective structure according to claim 5, characterized in that: A retaining ring (36) is connected to the front side of the outer end of the nozzle (1), and a spring (37) is connected to the rear end of the retaining ring (36).

7. The ash removal device for an incinerator with a protective structure according to claim 6, characterized in that: A protective disc (38) is connected to the end of the spring (37) away from the fixed ring (36), and the protective disc (38) is slidably connected to the nozzle (1).

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