Horizontal air conditioner compressor support structure and compressor

Abstract

The utility model belongs to compressor technical field discloses a horizontal air conditioner compressor support structure and compressor, including support plate body, support plate body is integral plate structure, in the plane of support plate body, has cylinder avoids the area, the damping pad installation area and the liquid storage cylinder avoids the area, cylinder avoids the area to be located in the intermediate area of support plate body for avoiding cylinder of pending support compressor, wherein, four corner parts of cylinder avoids the area and set up as compressor installation area for fixing the support of pending support compressor, the damping pad installation area is located in four corner parts of support plate body for installing the damping pad of pending support compressor, the liquid storage cylinder avoids the area to be located in the edge of support plate body for avoiding liquid storage cylinder elbow pipe of pending support compressor, the utility model discloses the support plate body of integral plate structure, avoid deformation or hole position deviation, improve the integrity and rigidity of structure significantly, greatly reduce the relative vibration between compressor and air conditioning system.

Description

Technical Field

[0001] This utility model belongs to the field of compressor technology, and specifically relates to a horizontal air conditioning compressor support structure and compressor. Background Technology

[0002] In modern air conditioning systems, the horizontal air conditioning compressor, as its core component, undertakes the key tasks of compressing refrigerant and realizing the refrigeration cycle. Its performance and installation stability directly affect the overall operation of the air conditioning system. With the continuous development of the air conditioning industry, not only are high-efficiency cooling capacity and low energy consumption required, but also more stringent standards are being set for its ease of installation and operational stability. Among these, the reliability of the connection between the compressor and the air conditioning system, as well as vibration and noise control, have become important indicators for measuring the quality of air conditioning systems.

[0003] Currently, most existing horizontal air conditioning compressors adopt a split support structure. The split support structure is usually composed of multiple independent components, which are combined through a certain connection method to support the compressor and achieve installation and fixation with the air conditioning system. The original design intention of the split support structure is to meet the installation requirements of different compressor components to a certain extent and to facilitate modular operation in the manufacturing process.

[0004] However, in the actual manufacturing and application of split-type support structures, the relative positions between the mounting holes are difficult to fix precisely due to the combined effects of various factors such as the precision of the processing equipment, the level of processing technology, and the assembly errors of the components. This makes it impossible to install the compressor smoothly on the air conditioning system, greatly increasing the installation time and difficulty of the compressor. In addition, even if the compressor is barely installed on the air conditioning system, the poor coaxiality between the mounting holes and the air conditioning bolts causes relative vibration between the compressor and the air conditioning system, resulting in significant vibration noise, which shortens the service life of the equipment and increases maintenance costs. Utility Model Content

[0005] In view of the technical problems existing in the prior art, this utility model provides a horizontal air conditioner compressor support structure and compressor to solve the technical problem that the relative position between the mounting holes is difficult to fix accurately due to the combined influence of various factors such as the precision of processing equipment, the level of processing technology and the assembly error of components in the actual manufacturing and application of split support structures.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] This utility model provides a horizontal air conditioning compressor support structure, including a support plate body, which is an integral plate structure; on the plane of the support plate body, there are a cylinder avoidance area, a vibration damping pad installation area and a liquid storage cylinder avoidance area.

[0008] The cylinder clearance area is located in the middle area of ​​the support plate body and is used to clear the cylinder of the compressor to be supported; wherein, the four corners of the cylinder clearance area are set as compressor mounting areas for fixing the bracket of the compressor to be supported.

[0009] The vibration damping pad installation area is located at the four corners of the support plate body and is used to install the vibration damping pad of the compressor to be supported; the liquid storage tank clearance area is located at the edge of the support plate body and is used to avoid the liquid storage tank bend of the compressor to be supported.

[0010] Furthermore, the clearance area of ​​the cylinder is a recessed rectangular or cylindrical groove.

[0011] Furthermore, the concave dimension of the cylinder clearance area is larger than the diameter dimension of the cylinder of the compressor to be supported.

[0012] Furthermore, each of the compressor installation areas has a support mounting hole at its center; wherein, the support mounting hole is used to fix and connect to the support of the compressor to be supported by a bracket fixing bolt.

[0013] Furthermore, the two support mounting holes located at one end of the cylinder clearance area are circular holes, and the two support mounting holes located at the other end of the cylinder clearance area are oblong holes.

[0014] Furthermore, the width of the oblong hole matches the diameter of the bracket fixing bolt, and the long axis of the oblong hole is adapted to the axial direction of the cylinder of the compressor to be supported.

[0015] Furthermore, each of the vibration damping pad mounting areas is provided with a circular mounting hole at its center; wherein, the vibration damping pad to be supported by the compressor is embedded and fixed in the circular mounting hole.

[0016] Furthermore, the clearance area of ​​the liquid storage cylinder is a concave cylindrical groove.

[0017] Furthermore, a lightening area is provided on the plane of the support plate body; wherein, the lightening area is the area on the plane of the support plate body other than the cylinder clearance area, the vibration damping pad installation area and the liquid storage cylinder clearance area.

[0018] This utility model also provides a compressor, including the aforementioned horizontal air conditioning compressor support structure.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] The horizontal air conditioning compressor support structure provided by this utility model adopts an integrated plate-shaped support plate body, eliminating the need for multiple independent components. This avoids deformation or hole position deviations caused by welding or bolt connections in split supports, while significantly improving the overall integrity and rigidity of the structure. This effectively improves the coaxiality between the compressor and the air conditioning bolts after installation, thereby greatly reducing the relative vibration between the compressor and the air conditioning system, reducing vibration noise at the source, and helping to extend the service life of the equipment. Specifically, by setting a cylinder clearance area in the middle region of the support plate body, the cylinder of the compressor to be supported can be effectively cleared. Simultaneously, the four corners of the cylinder clearance area are set as compressor mounting areas, which can stably fix the compressor to be supported. The compressor bracket provides suitable installation space and a stable support structure for the core components of the compressor, ensuring the stability of the compressor during operation. Vibration damping pad installation areas are located at the four corners of the support plate body, facilitating the installation of vibration damping pads for the compressor to be supported. These pads absorb and buffer vibrations generated during compressor operation, reducing the transmission of vibrations to other components of the air conditioning system, thus helping to lower the overall vibration and noise level and improve the equipment's vibration reduction effect. By setting liquid receiver clearance areas at the edges of the support plate body, specifically designed to avoid interference between the liquid receiver bend and the support structure, the normal layout and operation of the compressor components are ensured, making the entire compressor installation more reasonable and compact. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings required in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A three-dimensional schematic diagram of the horizontal air conditioning compressor support structure provided by this utility model;

[0023] Figure 2 A front view of the horizontal air conditioning compressor support structure provided by this utility model;

[0024] Figure 3 A top view of the horizontal air conditioning compressor support structure provided by this utility model;

[0025] Figure 4 Left view of the horizontal air conditioning compressor support structure provided by this utility model;

[0026] Figure 5 A schematic diagram of the overall structure of the compressor provided by this utility model;

[0027] Figure 6 This is a schematic diagram of the assembly of the compressor and the air conditioner base plate described in this utility model.

[0028] The components include: 1. Support plate body; 11. Cylinder clearance area; 12. Vibration damping pad installation area; 13. Liquid storage tank clearance area; 14. Compressor installation area; 15. Lightening area; 121. Circular mounting hole; 141. Circular hole; 142. Oval hole; 100. Cylinder body; 200. Bracket; 300. Vibration damping pad; 400. Liquid storage tank bend; 500. Air conditioner base bolt; 600. Air conditioner system base. Detailed Implementation

[0029] To make the technical problem solved by this utility model, the technical solution, and the beneficial effects clearer, the following specific embodiments provide a further detailed description of this utility model. It should be understood that the specific embodiments described herein are merely illustrative of this utility model and are not intended to limit it.

[0030] This utility model provides a horizontal air conditioning compressor support structure, including a support plate body 1, which is an integral plate structure; on the plane of the support plate body 1, there are a cylinder clearance area 11, a vibration damping pad mounting area 12, and a liquid storage cylinder clearance area 13; the cylinder clearance area 11 is located in the middle area of ​​the support plate body 1 and is used to clear the cylinder 100 of the compressor to be supported; wherein, the four corners of the cylinder clearance area 11 are set as compressor mounting areas 14 for fixing the bracket 200 of the compressor to be supported; the vibration damping pad mounting area 12 is located at the four corners of the support plate body 1 and is used to install the vibration damping pad 300 of the compressor to be supported; the liquid storage cylinder clearance area 13 is located at the edge of the support plate body 1 and is used to clear the liquid storage cylinder bend 400 of the compressor to be supported.

[0031] The horizontal air conditioning compressor support structure described in this utility model adopts an integrated plate-shaped support plate body, avoiding the problem of inaccurate mounting hole positions caused by processing and assembly errors in split structures. This makes compressor installation smoother and reduces installation difficulty and time costs. At the same time, it improves the coaxiality of the mounting holes and air conditioning bolts, effectively reducing the relative vibration between the compressor and the air conditioning system, reducing vibration noise, extending equipment life, and reducing maintenance costs. In addition, the reasonable division of the cylinder clearance area, vibration damping pad installation area, and liquid receiver clearance area not only meets the installation requirements of various compressor components but also facilitates the installation of vibration damping pads to enhance the vibration damping effect and avoid component interference. Furthermore, the integrated structure significantly simplifies the manufacturing process, helps ensure product quality and consistency, improves production efficiency, and comprehensively enhances the operating quality of the air conditioning system.

[0032] Example 1

[0033] As attached Figure 1-6As shown, this embodiment 1 provides a horizontal air conditioning compressor support structure, including a support plate body 1, which is an integral plate structure; preferably, the support plate body 1 is made by sheet metal stamping or bending process, and the thickness is 1.0-3.5mm; on the plane of the support plate body 1, there are cylinder avoidance area 11, vibration damping pad installation area 12, liquid storage cylinder avoidance area 13 and lightening area 15.

[0034] The cylinder clearance area 11 is located in the middle region of the support plate body 1 and is used to avoid the cylinder 100 of the compressor to be supported. The cylinder clearance area 11 is a recessed rectangular or cylindrical groove. Specifically, the cylinder clearance area 11 is obtained by recessing the middle preset region of the support plate body 1 towards the lower surface of the support plate body 1 by a preset distance. The recessed shape of the cylinder clearance area 11 is rectangular or cylindrical. Preferably, the recessed size of the cylinder clearance area 11 is larger than the diameter of the cylinder 100 of the compressor to be supported, to ensure that there is no interference between the cylinder 100 and the support plate body 1.

[0035] The four corners of the cylinder clearance area 11 are configured as compressor mounting areas 14, which are used to fix the support bracket 200 of the compressor to be supported. Each compressor mounting area 14 has a support mounting hole at its center. The support mounting hole is used to fix the support bracket 200 of the compressor to be supported by the support fixing bolt. Specifically, the two support mounting holes at one end of the cylinder clearance area 11 are circular holes 141, and the two support mounting holes at the other end of the cylinder clearance area 11 are oblong holes 142. The width of the oblong holes 142 matches the diameter of the support fixing bolt, and the long axis of the oblong holes 142 is adapted to the axial direction of the cylinder 100 of the compressor to be supported. Preferably, the circular holes 141 and the oblong holes 142 are formed by die stamping or machining in one step to ensure dimensional consistency.

[0036] It should be noted that the two support mounting holes located at one end of the cylinder clearance area 11 are set as circular holes 141, so that the two ends of one of the supports 200 of the compressor to be supported are respectively fixed at the two circular holes 141, serving as the installation reference for the compressor to be supported; the two support mounting holes located at the other end of the cylinder clearance area 11 are set as oblong holes 142, so that the two ends of the other support 200 of the compressor to be supported are respectively fixed at the two oblong holes 142. By utilizing the extension of the oblong holes 142 in the long axis direction, adjustment space is reserved for the installation of the support 200. Therefore, even if there is a deviation in the welding position of the support 200, the smooth installation of the support 200 can still be ensured, so as to accommodate the positional tolerance of the support 200 during welding.

[0037] The vibration damping pad mounting area 12 is located at the four corners of the support plate body 1. The vibration damping pad mounting area 12 is used to install the vibration damping pad 300 of the compressor to be supported. A circular mounting hole 121 is provided in the center of each vibration damping pad mounting area 12. The vibration damping pad 300 of the compressor to be supported is embedded and fixed in the circular mounting hole 121 to reduce the vibration transmission during the operation of the compressor to be supported.

[0038] The liquid storage tank clearance area 13 is located at the edge of the support plate body 1. The liquid storage tank clearance area 13 is used to avoid the liquid storage tank bend 400 of the compressor to be supported. The liquid storage tank clearance area 13 is a concave cylindrical groove. Specifically, the edge of the support plate body 1 is recessed by a predetermined distance towards the lower surface of the support plate body 1 to obtain the liquid storage tank clearance area 13. The concave shape of the liquid storage tank clearance area 13 is a cylindrical structure. The liquid storage tank clearance area 13 is used to accommodate the liquid storage tank bend 400 of the compressor to be supported, thereby further optimizing the space utilization rate.

[0039] The light-reducing area 15 is the area on the plane of the support plate body 1 other than the cylinder clearance area 11, the vibration damping pad mounting area 12, and the liquid storage cylinder clearance area 13; preferably, the light-reducing area 15 is a vibration damping groove provided between two adjacent vibration damping pad mounting areas 12; wherein, the corner of the vibration damping groove adopts a rounded transition; by providing the light-reducing area 15, the overall weight and material cost of the support plate body 1 are reduced.

[0040] The horizontal air conditioning compressor support structure described in Embodiment 1 features an integrated plate-like structure for the support plate body 1. This integrated design significantly improves the overall integrity and rigidity of the structure, avoiding deformation and hole position deviations caused by welding in split supports. A cylinder clearance area 11 is provided in the middle region of the support plate body 1, effectively accommodating the cylinder 100 of the compressor to be supported. Simultaneously, the four corners of the cylinder clearance area 11 are designated as compressor mounting areas 14, securely fixing the support bracket 200 of the compressor to be supported. This provides suitable installation space and a stable support structure for the core components of the compressor, ensuring the stability of the compressor during operation. Vibration damping pad installation areas 12 are provided at the four corners of the support plate body 1 to facilitate the installation of vibration damping pads 300 for the compressor to be supported. The proper installation of vibration damping pads 300 can further absorb and buffer the vibration generated during the operation of the compressor, reduce the transmission of vibration to other components of the air conditioning system, help reduce the overall vibration noise level, and improve the vibration reduction effect of the equipment. By setting liquid receiver tube avoidance areas 13 at the edge of the support plate body 1, which are specifically used to avoid the liquid receiver tube bend 400 of the compressor to be supported, interference between the liquid receiver tube bend 400 and the support structure is avoided, ensuring the normal layout and operation of the compressor components, and making the installation of the entire compressor more reasonable and compact.

[0041] Example 2

[0042] As attached Figure 5-6 As shown, this embodiment 2 provides a compressor, including a horizontal air conditioning compressor and a support structure. The horizontal air conditioning compressor is fixed on the support structure, and the support structure adopts the horizontal air conditioning compressor support structure described in embodiment 1 above. For the detailed structure of the support structure, please refer to the description of embodiment 1 above, which will not be repeated here.

[0043] The assembly process is as follows:

[0044] First, the vibration damping pad 300 is installed into the circular mounting hole 121. Next, the bracket 200 is fixedly connected to the support plate body 1 through the support mounting hole. The circular hole 141 is used for reference positioning, and the oblong hole 142 provides adjustment space. This completes the assembly of the horizontal air conditioning compressor and the support structure. Then, the horizontal air conditioning compressor with the support structure is placed on the air conditioning system base 600 and fixed with the air conditioning base bolts 500. Finally, it is confirmed that all bolts are tightened, the compressor and the support do not interfere with each other, and the vibration damping pad is installed in place. The vibration damping pad 300 is used to reduce vibration transmission, improve the stability of compressor operation and the comfort of the air conditioning system.

[0045] The horizontal air conditioner compressor support structure described in this utility model aims to solve the problems of inconsistent hole positions and assembly difficulties in the installation process of existing split support structures. The support plate body adopts an integrated structure, which is made by sheet metal stamping or bending process. The integrated design significantly improves the integrity and rigidity of the structure and avoids the deformation and hole position deviation caused by welding or bolt connection of split supports. On the plane of the support plate body, there are cylinder clearance area 11, shock absorber installation area 12 and liquid storage cylinder clearance area 13, and compressor installation areas 14 are set at the four corners of the cylinder clearance area 11. Each compressor installation area 14 is located at the four corners of the cylinder clearance area 11. The mounting area 14 has a bracket mounting hole in the center for fixing the compressor bracket; the cylinder clearance area 11 is located in the middle of the support and is a rectangular or cylindrical groove to avoid the compressor cylinder and ensure no interference during installation; the vibration damping pad mounting areas 12 are distributed at the four corners of the support plate body 1, each with a circular mounting hole 121 for installing vibration damping pads to reduce vibration transmission during compressor operation; the liquid receiver clearance area 13 is used to avoid the liquid receiver bend 400; the weight reduction area 15 is located outside the mounting area, cylinder clearance area, vibration damping pad mounting area, and cylinder clearance area, and is a weight reduction groove to reduce the weight of the support and reduce costs.

[0046] The above embodiments are merely one of the implementation methods to achieve the technical solution of this utility model. The scope of protection claimed by this utility model is not limited to this embodiment, but also includes any variations, substitutions and other implementation methods that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this utility model.

Claims

1. A horizontal air conditioning compressor support structure, characterized in that, Includes a support plate body (1), which is an integral plate structure; on the plane of the support plate body (1), there are a cylinder clearance area (11), a vibration damping pad installation area (12) and a liquid storage cylinder clearance area (13). The cylinder clearance area (11) is located in the middle area of ​​the support plate body (1) and is used to clear the cylinder (100) of the compressor to be supported; wherein, the four corners of the cylinder clearance area (11) are set as compressor mounting areas (14) for fixing the bracket (200) of the compressor to be supported. The vibration damping pad installation area (12) is located at the four corners of the support plate body (1) and is used to install the vibration damping pad (300) of the compressor to be supported; the liquid storage tank clearance area (13) is located at the edge of the support plate body (1) and is used to clear the liquid storage tank bend (400) of the compressor to be supported.

2. The horizontal air conditioning compressor support structure according to claim 1, characterized in that, The cylindrical clearance area (11) is a recessed rectangular or cylindrical groove.

3. The horizontal air conditioning compressor support structure according to claim 2, characterized in that, The recessed dimension of the cylinder clearance area (11) is larger than the diameter dimension of the cylinder (100) of the compressor to be supported.

4. The horizontal air conditioning compressor support structure according to claim 1, characterized in that, Each compressor mounting area (14) has a support mounting hole at its center; wherein the support mounting hole is used to be fixedly connected to the support (200) of the compressor to be supported by a support fixing bolt.

5. A horizontal air conditioning compressor support structure according to claim 4, characterized in that, The two support mounting holes located at one end of the cylindrical clearance area (11) are circular holes (141), and the two support mounting holes located at the other end of the cylindrical clearance area (11) are waist-shaped holes (142).

6. A horizontal air conditioning compressor support structure according to claim 5, characterized in that, The width of the waist-shaped hole matches the diameter of the bracket fixing bolt, and the long axis of the waist-shaped hole is adapted to the axial direction of the cylinder (100) of the compressor to be supported.

7. A horizontal air conditioning compressor support structure according to claim 1, characterized in that, Each of the vibration damping pad mounting areas (12) is provided with a circular mounting hole (121) at its center; wherein the vibration damping pad (300) to be supported by the compressor is embedded and fixed in the circular mounting hole (121).

8. A horizontal air conditioning compressor support structure according to claim 1, characterized in that, The liquid storage cylinder clearance area (13) is a concave cylindrical groove.

9. A horizontal air conditioning compressor support structure according to claim 1, characterized in that, The support plate body (1) is further provided with a lightening area (15); wherein, the lightening area (15) is the area on the plane of the support plate body (1) other than the cylinder clearance area (11), the vibration damping pad installation area (12) and the liquid storage cylinder clearance area (13).

10. A compressor, characterized in that, Includes the horizontal air conditioning compressor support structure as described in any one of claims 1-9.

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