Phthalo green melt pot

Abstract

The utility model provides a kind of phthalocyanine green with frit tank, belong to frit tank technical field, including stirring tank, fixedly connected in the supporting leg of the side wall of stirring tank, communicate in the blanking port of the bottom surface of stirring tank, open in the cavity of the inside of stirring tank, lay in the heating pipe of the cavity inner wall, fixedly connected in the sealing assembly of the top of stirring tank, and insert in the stirring assembly of the top of sealing assembly. The utility model realizes material efficient mixing and dead angle cleaning by reciprocating roller with sealing structure cooperation adjustable telescopic scraper system;Sealing assembly integrates spray cleaning and spring buffer mechanism, and give consideration to airtightness and maintainability;Heating pipe and stirring blade cooperate to improve melting efficiency, motor drives reciprocating motion cooperation adjustable component, effectively solve the mixing uneven and cleaning problem of traditional stirring device, improve production efficiency;Overall structure optimization realizes stirring, heating, cleaning integrated operation.

Description

Technical Field

[0001] This utility model belongs to the field of melting tank technology, specifically relating to a melting tank for phthalocyanine green. Background Technology

[0002] A melting tank is an industrial device used to heat and melt solid materials into a liquid state, widely used in chemical, metallurgical, plastics processing, food, and pharmaceutical industries. Its core technologies include heating methods (such as electric heating, thermal oil heating, or electromagnetic induction heating), precise temperature control (regulated via thermocouples and PID systems), and a stirring structure (to prevent material sedimentation and improve thermal uniformity). Traditional designs are mostly jacketed or internal coil types, using materials such as stainless steel, carbon steel, or ceramic to adapt to different working conditions, but still suffer from high energy consumption, scaling, and difficult cleaning. Furthermore, challenges remain regarding the handling of high-viscosity materials, environmental requirements, and the adaptation to new materials.

[0003] In existing technologies, high-viscosity materials tend to adhere to the tank walls or stirring components, leading to uneven heat transfer, localized overheating, or even material degradation, which affects product quality. In addition, traditional structural designs make cleaning and maintenance difficult, and residues can easily contaminate subsequent batches, affecting production continuity. Utility Model Content

[0004] The purpose of this invention is to provide a phthalocyanine green melting tank, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A phthalocyanine green melting tank includes a mixing tank, a support leg fixedly connected to the side wall of the mixing tank, a discharge port communicating with the bottom surface of the mixing tank, a cavity opened inside the mixing tank, a heating pipe laid on the inner wall of the cavity, a sealing assembly fixedly connected to the top of the mixing tank, and a stirring assembly inserted into the top of the sealing assembly. The mixing assembly includes a reciprocating roller disposed in the inner cavity of the mixing tank, a movable ring movably connected to the surface of the reciprocating roller, a sealing ring fixedly connected to the outer wall of the reciprocating roller, a mixing blade welded to the bottom of the reciprocating roller, a longitudinal telescopic rod fixedly connected to the surface of the mixing blade, a transverse telescopic rod welded to the top surface of the longitudinal telescopic rod, and a scraper welded to the top of the transverse telescopic rod.

[0006] As a preferred embodiment of the present invention, the stirring assembly further includes a motor adapted to be installed on the top of the reciprocating roller, and the end of the reciprocating roller is fixedly installed on the output end of the motor.

[0007] As a preferred embodiment of the present invention, the sealing assembly includes a cover plate snapped onto the top of the mixing tank, a feeding port opened on the top of the cover plate, and a sleeve welded to the bottom of the cover plate.

[0008] As a preferred embodiment of the present invention, the sealing assembly further includes a water inlet pipe connected to the side wall of the sleeve, a one-way valve fixedly connected to the end of the water inlet pipe, and a nozzle connected to the surface of the sleeve.

[0009] As a preferred embodiment of the present invention, the sealing assembly further includes a fixing block fixedly connected to the side wall of the sleeve, and a spring fixedly connected to the inner cavity of the fixing block.

[0010] In a preferred embodiment of this utility model, the spring is used in conjunction with the transverse telescopic rod, and the end of the spring is fixedly connected to the end of the transverse telescopic rod.

[0011] In a preferred embodiment of this utility model, the sleeve is used in conjunction with the sealing ring, and the side wall of the sealing ring is fixedly connected to the bottom of the sleeve.

[0012] Compared with existing technologies, the beneficial effects of this invention are as follows: The reciprocating roller structure with a movable ring and a sealing ring, combined with the linkage design of the longitudinal telescopic rod, the transverse telescopic rod, and the scraper, improves the uniformity of material mixing and the cleaning effect of the inner wall; the innovative sealing component integrates the water inlet pipe and the nozzle system, combined with a spring buffer mechanism, ensuring both the airtightness of the mixing process and ease of cleaning and maintenance; the synergistic effect of the heating tube and the stirring blades improves the melting efficiency of phthalocyanine green materials, while the motor-driven reciprocating motion mechanism, combined with the adjustable telescopic component, effectively solves the problem of cleaning dead corners in traditional mixing devices. These improvements generally increase production efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 2 This is a schematic diagram of the heating structure of this utility model. Figure 3 This is a schematic diagram of the sealing structure of this utility model. Figure 4 This is a schematic diagram of the stirring process of this utility model.

[0014] In the diagram: 101, mixing tank; 102, support leg; 103, discharge port; 104, cavity; 105, heating tube; 106, sealing assembly; 106a, cover plate; 106b, feed port; 106c, sleeve; 106d, water inlet pipe; 106e, one-way valve; 106f, nozzle; 106g, fixing block; 106h, spring; 107, mixing assembly; 107a, motor; 107b, reciprocating roller; 107c, moving ring; 107d, sealing ring; 107e, mixing blade; 107f, longitudinal telescopic rod; 107g, transverse telescopic rod; 107h, scraper. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-4 This is the first embodiment of the present invention, which provides a phthalocyanine green melting tank, comprising, The mixing tank 101, the support leg 102 fixedly connected to the side wall of the mixing tank 101, the discharge port 103 connected to the bottom surface of the mixing tank 101, the cavity 104 opened inside the mixing tank 101, the heating pipe 105 laid on the inner wall of the cavity 104, the sealing assembly 106 fixedly connected to the top of the mixing tank 101, and the mixing assembly 107 inserted into the top of the sealing assembly 106; The mixing assembly 107 includes a reciprocating roller 107b disposed in the inner cavity of the mixing tank 101, a movable ring 107c movably connected to the surface of the reciprocating roller 107b, a sealing ring 107d fixedly connected to the outer wall of the reciprocating roller 107b, a mixing blade 107e welded to the bottom of the reciprocating roller, a longitudinal telescopic rod 107f fixedly connected to the surface of the mixing blade 107e, a transverse telescopic rod 107g welded to the top surface of the longitudinal telescopic rod 107f, and a scraper 107h welded to the top of the transverse telescopic rod 107g.

[0019] The mixing tank 101 has a side wall fixedly connected to a support leg 102, a bottom surface connected to a discharge port 103, an internal cavity 104 with a heating pipe 105 laid on the inner wall, and a top fixedly connected to a sealing assembly 106. The reciprocating roller 107b of the mixing assembly 107 is inserted into the top of the sealing assembly 106, with a mixing blade 107e welded to its bottom and a longitudinal telescopic rod 107f fixedly connected. A transverse telescopic rod 107g is welded to the top surface of the longitudinal telescopic rod 107f and connected to a scraper 107h. At the same time, a sealing ring 107d is fixed to the outer wall of the reciprocating roller 107b and a movable ring 107c is movably connected to its surface. The whole assembly is placed in the inner cavity of the mixing tank 101 to form a linkage structure.

[0020] Specifically, the mixing assembly 107 also includes a motor 107a adapted to be installed on the top of the reciprocating roller 107b, and the end of the reciprocating roller 107b is fixedly installed on the output end of the motor 107a. The sealing assembly 106 includes a cover plate 106a snapped onto the top of the mixing tank 101, a feed port 106b opened on the top of the cover plate 106a, and a sleeve 106c welded to the bottom of the cover plate 106a. The sealing assembly 106 also includes a water inlet pipe 106d connected to the side wall of the sleeve 106c, a one-way valve 106e fixedly connected to the end of the water inlet pipe 106d, and a nozzle 106f connected to the surface of the sleeve 106c.

[0021] Among them, the top of the reciprocating roller 107b of the stirring assembly 107 is adapted to install the motor 107a, and its end is fixedly connected to the output end of the motor 107a; the cover plate 106a of the sealing assembly 106 is snapped onto the top of the mixing tank 101, the top of the cover plate 106a has a feeding port 106b, and the bottom is welded with a sleeve 106c. The side wall of the sleeve 106c is connected to the water inlet pipe 106d and a one-way valve 106e is fixed thereon. At the same time, the surface of the sleeve 106c is connected to the nozzle 106f, forming a linkage structure that integrates sealing and cleaning.

[0022] Furthermore, the sealing assembly 106 also includes a fixing block 106g fixedly connected to the side wall of the sleeve 106c, and a spring 106h fixedly connected to the inner cavity of the fixing block 106g. The spring 106h is used in conjunction with the transverse telescopic rod 107g, and the end of the spring 106h is fixedly connected to the end of the transverse telescopic rod 107g. The sleeve 106c is used in conjunction with the sealing ring 107d, and the side wall of the sealing ring 107d is fixedly connected to the bottom of the sleeve 106c.

[0023] In this component, the sleeve 106c of the sealing assembly 106 is fixedly connected to the side wall of the fixing block 106g, the inner cavity of the fixing block 106g is fixed with the spring 106h, the end of the spring 106h is connected to the transverse telescopic rod 107g to form an elastic fit, and the sleeve 106c and the sealing ring 107d cooperate with each other. The side wall of the sealing ring 107d is fixedly connected to the bottom of the sleeve 106c to form a sealing structure.

[0024] During operation, motor 107a drives reciprocating roller 107b to rotate, which in turn drives stirring blade 107e to mix the material in mixing tank 101. Simultaneously, the longitudinal telescopic rod 107f and the transverse telescopic rod 107g, under the elastic cooperation of spring 106h, drive scraper 107h to move along the tank wall, achieving automatic scraping. Heating pipe 105 heats the material in cavity 104. After mixing, the material is discharged through discharge port 103. When cleaning is required, water inlet pipe 106d injects water into sleeve 106c through one-way valve 106e, and the water is sprayed through nozzle 106f to clean the inner wall of mixing tank 101. Sealing ring 107d cooperates with sleeve 106c to ensure a tight seal during the cleaning process, achieving integrated operation of stirring, heating, scraping, and cleaning. In summary, the stirring assembly 107 driven by motor 107a achieves efficient mixing, and the heating function of heating tube 105 ensures uniform heating of materials. The linkage design of scraper 107h and elastic telescopic rod mechanism effectively prevents materials from sticking to the wall and improves mixing efficiency. The combination of sealing assembly 106 and spray cleaning system ensures the sealing of the mixing process and facilitates equipment cleaning and maintenance. The overall structure is compact, and the components work together to realize the integration of mixing, heating, scraping and automatic cleaning functions, which improves production efficiency, reduces manual cleaning costs, and ensures hygiene and safety in the production process and the service life of the equipment.

[0025] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0026] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0027] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A phthalocyanine green melting vessel, characterized in that: include, The mixing tank (101), the support leg (102) fixedly connected to the side wall of the mixing tank (101), the discharge port (103) connected to the bottom surface of the mixing tank (101), the cavity (104) opened inside the mixing tank (101), the heating pipe (105) laid on the inner wall of the cavity (104), the sealing assembly (106) fixedly connected to the top of the mixing tank (101), and the mixing assembly (107) inserted into the top of the sealing assembly (106). The stirring assembly (107) includes a reciprocating roller (107b) disposed in the inner cavity of the stirring tank (101), a movable ring (107c) movably connected to the surface of the reciprocating roller (107b), a sealing ring (107d) fixedly connected to the outer wall of the reciprocating roller (107b), a stirring blade (107e) welded to the bottom of the reciprocating roller, a longitudinal telescopic rod (107f) fixedly connected to the surface of the stirring blade (107e), a transverse telescopic rod (107g) welded to the top surface of the longitudinal telescopic rod (107f), and a scraper (107h) welded to the top of the transverse telescopic rod (107g).

2. The phthalocyanine green melting vessel according to claim 1, characterized in that: The stirring assembly (107) also includes a motor (107a) adapted to be installed on top of the reciprocating roller (107b), and the end of the reciprocating roller (107b) is fixedly installed at the output end of the motor (107a).

3. The phthalocyanine green melting vessel according to claim 2, characterized in that: The sealing assembly (106) includes a cover plate (106a) snapped onto the top of the mixing tank (101), a feed port (106b) opened on the top of the cover plate (106a), and a sleeve (106c) welded to the bottom of the cover plate (106a).

4. The phthalocyanine green melting vessel according to claim 3, characterized in that: The sealing assembly (106) also includes an inlet pipe (106d) connected to the side wall of the sleeve (106c), a one-way valve (106e) fixedly connected to the end of the inlet pipe (106d), and a nozzle (106f) connected to the surface of the sleeve (106c).

5. The phthalocyanine green melting vessel according to claim 4, characterized in that: The sealing assembly (106) further includes a fixing block (106g) fixedly connected to the side wall of the sleeve (106c), and a spring (106h) fixedly connected to the inner cavity of the fixing block (106g).

6. The phthalocyanine green melting vessel according to claim 5, characterized in that: The spring (106h) is used in conjunction with the transverse telescopic rod (107g), and the end of the spring (106h) is fixedly connected to the end of the transverse telescopic rod (107g).

7. A phthalocyanine green melting vessel according to claim 6, characterized in that: The sleeve (106c) is used in conjunction with the sealing ring (107d), and the side wall of the sealing ring (107d) is fixedly connected to the bottom of the sleeve (106c).

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