Coal cinder treatment equipment with magnetic separation function

By introducing a vibration dispersion system of cams and rollers, along with scraper and airflow cleaning, into the slag treatment equipment, the problem of poor magnetic separation effect caused by slag accumulation was solved, achieving efficient separation and recovery of ferromagnetic materials.

CN224541967UActive Publication Date: 2026-07-24QINGDAO ZHIXIN ELECTRICPOWER EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO ZHIXIN ELECTRICPOWER EQUIP CO LTD
Filing Date
2025-08-27
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

In existing coal slag processing equipment, coal slag tends to accumulate during transportation, resulting in poor magnetic separation effect, especially when the magnetic force is insufficient, which affects the magnetic separation effect.

Method used

By designing a rotating rod system with cams and rollers, the bottom frame is periodically vibrated to disperse materials, and combined with scrapers and airflow cleaning, slag accumulation is prevented, and a magnetic separation drive device is used for efficient separation.

Benefits of technology

It effectively prevents coal slag accumulation, improves magnetic separation efficiency and adsorption rate, ensures conveyor belt cleanliness, enhances magnetic separation effect, and achieves efficient separation and recovery of ferromagnetic and non-ferrous materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal cinder processing, specifically a coal cinder processing equipment with magnetic separation function, including bottom plate, support leg, still include work bench, slide bar, sealing cylinder and piston rod, two piston rods and two slide bars top fixedly connected with same bottom frame, the surface of sealing cylinder is fixedly connected with suction pipe and air outlet pipe respectively, the surface of suction pipe and air outlet pipe all fixedly installed with check valve, the surface fixedly connected with a plurality of cams of rotating lever, the lower surface of bottom frame fixedly installed with a plurality of rollers, a plurality of rollers correspond with a plurality of cams respectively, the utility model drives rotating lever and its cam to rotate through motor starting. The cam periodically pushes the roller of bottom frame lower surface, makes bottom frame reciprocating motion up and down along slide bar and piston rod, realizes the vibration dispersion of material, prevents coal cinder accumulation, when coal cinder is transported to the below of magnetic separation transmission device, will be adsorbed by magnetic separation transmission device.
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Description

Technical Field

[0001] This utility model relates to the field of coal slag treatment technology, and in particular to a coal slag treatment device with magnetic separation function. Background Technology

[0002] Coal, as an important global energy source and industrial raw material, produces a large amount of slag when burned in fields such as thermal power generation, metallurgy, chemical industry, and heating.

[0003] In the prior art, such as Chinese Patent No. CN216322596U, a media recovery device for a magnetic separator used in coal preparation is disclosed. This device includes a base plate and a first conveyor belt. The first conveyor belt is installed horizontally at one end of the top of the base plate, and a third conveyor belt is also horizontally installed on the top of the base plate, directly below the first conveyor belt. A second conveyor belt is horizontally installed at the other end of the top of the base plate, with one end of the second conveyor belt attached to the top of one end of the first conveyor belt. A cleaning mechanism for cleaning the first conveyor belt is provided at the bottom of the first conveyor belt, and first circular rollers are provided at both ends inside the first conveyor belt. Magnetic rollers and second circular rollers are respectively provided at both ends inside the second conveyor belt, and a rotating mechanism for rotating the magnetic rollers is provided on the side of the first conveyor belt. A magnetic plate is installed horizontally on one side inside the second conveyor belt. This patent avoids excessive adhesion affecting magnetic separation, thereby improving the device's performance.

[0004] In the above technical solution, the coal slag to be magnetically separated is placed on the first conveyor belt for conveying, and then adsorbed and magnetically separated by magnetic rollers and magnetic plates on the second conveyor. However, the material placed on the first conveyor belt may accumulate during conveying, which may cause the material to be adsorbed in the coal slag at the bottom to be affected by insufficient magnetic force during adsorption and magnetic separation, thus affecting the magnetic separation effect.

[0005] Based on this, a coal slag treatment device with magnetic separation function is proposed. Utility Model Content

[0006] The purpose of this invention is to provide a coal slag treatment device with magnetic separation function to solve the problems mentioned in the background art.

[0007] The technical solution of this utility model is: a coal slag treatment device with magnetic separation function, including a base plate, the upper surface of which has multiple through holes, and the inner walls of the multiple through holes are fixedly connected to support legs, and also includes:

[0008] The workbench has multiple mounting holes on its upper surface. Two of the mounting holes have sliding rods slidably connected to their inner walls, and two other mounting holes have sealing cylinders fixedly connected to their inner walls. Two sealing cylinders have piston rods slidably connected to their inner walls. The top ends of the two piston rods and the two sliding rods are fixedly connected to the same bottom frame. The surfaces of the sealing cylinders are respectively fixedly connected to an air intake pipe and an air outlet pipe. One-way valves are fixedly installed on the surfaces of the air intake pipe and the air outlet pipe.

[0009] A rotating rod has multiple cams fixedly connected to its surface, and multiple rollers are fixedly installed on the lower surface of the base frame, with each roller corresponding to one of the multiple cams.

[0010] In some embodiments, spring one and spring two are respectively fitted onto the surfaces of the two slide rods and the two piston rods, and the two ends of spring one and spring two are respectively fixedly connected to the opposite surfaces of the bottom frame and the worktable.

[0011] In some embodiments, a motor is fixedly connected to the upper surface of the workbench via a mounting bracket, and the output end of the motor is fixedly connected to one end of a rotating rod.

[0012] In some embodiments, a scraper is fixedly connected to the lower surface of the bottom frame, the air outlets of the two air outlet pipes are located on one side of the scraper, and a conveyor belt is provided on the inner wall of the bottom frame.

[0013] In some embodiments, a rectangular groove is formed on the upper surface of the workbench, a material discharge port is fixedly connected to the inner wall of the rectangular groove, a magnetic separation transmission device is fixedly connected to the upper surface of the workbench, and a collection box is provided on the upper surface of the base plate.

[0014] Compared with existing technologies, the significant advantages of this invention are:

[0015] Firstly, this invention uses a motor to start the rotating rod and its cam. The cam periodically pushes the rollers on the lower surface of the bottom frame, causing the bottom frame to reciprocate up and down along the sliding rod and piston rod, thereby vibrating and dispersing the material to prevent coal slag from accumulating. When the coal slag is transported to the bottom of the magnetic separation transmission device, it will be attracted by the magnetic separation transmission device.

[0016] Secondly, the scraper of this utility model is located at the bottom of the base frame, which can scrape the conveyor belt to avoid excessive coal slag adhering to the conveyor belt and affecting the magnetic separation effect. When the base frame vibrates back and forth, the piston rod moves back and forth in the sealed cylinder, drawing in air through the air intake pipe and then spraying air out through the air outlet pipe to blow air onto the coal slag scraped off the scraper, thus preventing coal slag from adhering to the scraper and affecting the scraping effect. Attached Figure Description

[0017] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 This is a three-dimensional structural schematic diagram provided in one embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of the bottom frame cross-section structure provided in one embodiment of the present invention;

[0020] Figure 3 This is a cross-sectional schematic diagram of the vibration structure provided in one embodiment of the present invention;

[0021] Figure 4 This utility model provides in one embodiment Figure 3 Enlarged structural diagram at point A in the middle.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Base plate; 2. Support legs; 3. Collection box; 4. Workbench; 5. Magnetic separation transmission device; 6. Base frame; 7. Conveyor belt; 8. Scraper; 9. Roller; 10. Rotary rod; 11. Motor; 12. Cam; 13. Material discharge port; 14. Air outlet pipe; 15. Slide rod; 16. Spring 1; 17. Sealing cylinder; 18. Piston rod; 19. Spring 2; 20. Suction pipe; 21. One-way valve. Detailed Implementation

[0024] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0025] This utility model provides an improved coal slag treatment device with magnetic separation function. The technical solution of this utility model is as follows:

[0026] like Figures 1-4 As shown, a coal slag treatment device with magnetic separation function includes a base plate 1. The base plate 1 is generally made of carbon steel or wear-resistant steel plate, which has sufficient strength and corrosion resistance, and serves as the basic support structure for the entire device to ensure the stability of the device during operation. Multiple through holes are opened on the upper surface of the base plate 1, and support legs 2 are fixedly connected to the inner walls of each through hole. The device also includes:

[0027] The workbench 4 and the base frame 6 can be made of welded steel with rust-proof treatment. The workbench 4 is used to install various functional components, and the base frame 6 is used to support the conveyor belt 7 and scraper 8, and to disperse materials under the action of the vibration mechanism. The elastic vibration of the base frame 6 is achieved through the cooperation of the slide rod 15 and the spring 16 to prevent coal slag from caking. The upper surface of the workbench 4 has multiple mounting holes, two of which are slidably connected to the inner wall of the slide rod 15, and the inner wall of the other two mounting holes is fixedly connected to the sealing cylinder 17. The sealing cylinder 17 can... Made of stainless steel, the piston rod 18 is a chrome-plated steel rod, and the air pipe is a pressure-resistant rubber tube. The piston rod 18 is slidably connected to the inner wall of the two sealing cylinders 17. The top ends of the two piston rods 18 and the two sliding rods 15 are fixedly connected to the same bottom frame 6. The surface of the sealing cylinders 17 is respectively fixedly connected to the suction pipe 20 and the exhaust pipe 14. The piston rod 18 reciprocates in the sealing cylinder 17, generating airflow, which is blown to the scraper 8 area through the exhaust pipe 14 to assist in cleaning and separation. One-way valves 21 are fixedly installed on the surface of the suction pipe 20 and the exhaust pipe 14.

[0028] The rotating rod 10 has multiple cams 12 fixedly connected to its surface. The cams 12 and rollers 9 can be hardened to improve wear resistance. The motor 11 drives the rotating rod 10 to rotate, and the cams 12 push the rollers 9, causing the bottom frame 6 to move up and down, achieving periodic vibration. This effectively disperses the coal slag pile and improves magnetic separation efficiency and adsorption rate. Multiple rollers 9 are fixedly installed on the lower surface of the bottom frame 6, and each roller 9 corresponds to a different cam 12.

[0029] like Figure 3 and Figure 4 As shown, in one embodiment, the surfaces of the two slide rods 15 and the two piston rods 18 are respectively fitted with spring one 16 and spring two 19, and the two ends of the two spring one 16 and spring two 19 are fixedly connected to the opposite surfaces of the bottom frame 6 and the worktable 4, respectively.

[0030] A motor 11 is fixedly connected to the upper surface of the workbench 4 via a mounting bracket, and the output end of the motor 11 is fixedly connected to one end of the rotating rod 10.

[0031] A scraper 8 is fixedly connected to the lower surface of the bottom frame 6, and the air outlets of the two air outlet pipes 14 are located on one side of the scraper 8. A conveyor belt 7 is provided on the inner wall of the bottom frame 6.

[0032] like Figure 2As shown, in one embodiment, a rectangular groove is provided on the upper surface of the workbench 4, and a material discharge port 13 is fixedly connected to the inner wall of the rectangular groove. A magnetic separation transmission device 5 is fixedly connected to the upper surface of the workbench 4. The conveyor belt 7 is a rubber belt with built-in magnetic material, and the magnetic separation roller is made of strong magnetic neodymium iron boron material. The magnetic separation transmission device 5 is responsible for adsorbing ferromagnetic substances, and the conveyor belt 7 is responsible for conveying non-magnetic materials to the material discharge port 13, so as to achieve efficient separation of iron and non-iron substances in the slag and facilitate subsequent recycling. A collection box 3 is provided on the upper surface of the bottom plate 1.

[0033] The specific working method is as follows: During use, coal slag is transported by conveyor belt 7. After motor 11 is started, it drives rotating rod 10 and cam 12 on it to rotate. Cam 12 periodically pushes roller 9 on the lower surface of bottom frame 6, causing bottom frame 6 to move up and down along slide rod 15 and piston rod 18, realizing vibration and dispersion of material, preventing coal slag from accumulating. When coal slag is transported to the magnetic separation transmission device 5, it will be attracted by magnetic separation transmission device 5.

[0034] Meanwhile, the scraper 8, located at the bottom of the base frame 6, scrapes the conveyor belt 7, preventing excessive coal slag from adhering to it and affecting the magnetic separation effect. As the base frame 6 vibrates reciprocally, the piston rod 18 reciprocates within the sealed cylinder 17, drawing in air through the suction pipe 20 and then expelling it through the exhaust pipe 14 to blow air onto the scraper 8, preventing coal slag from adhering to it and affecting the scraping effect. The magnetic roller in the magnetic separation transmission device 5 adsorbs ferromagnetic substances from the coal slag, while non-magnetic materials fall into the collection box 3 through the discharge port 13, completing the separation and collection.

[0035] The technical means disclosed in this utility model are not limited to those described above, but also include technical solutions composed of equivalent substitutions of the above technical features. Matters not covered in this utility model are common knowledge to those skilled in the art.

Claims

1. A coal slag treatment device with magnetic separation function, comprising a base plate (1), wherein the upper surface of the base plate (1) is provided with a plurality of through holes, and the inner walls of the plurality of through holes are fixedly connected with support legs (2), characterized in that, Also includes: The workbench (4) has multiple mounting holes on its upper surface. Two of the mounting holes are slidably connected to slide rods (15) on their inner walls. The other two mounting holes are fixedly connected to sealing cylinders (17) on their inner walls. Piston rods (18) are slidably connected to the inner walls of the two sealing cylinders (17). The top ends of the two piston rods (18) and the two slide rods (15) are fixedly connected to the same bottom frame (6). The surface of the sealing cylinder (17) is fixedly connected to a suction pipe (20) and an exhaust pipe (14). One-way valves (21) are fixedly installed on the surfaces of the suction pipe (20) and the exhaust pipe (14). A rotating rod (10) has multiple cams (12) fixedly connected to its surface. Multiple rollers (9) are fixedly installed on the lower surface of the bottom frame (6). The multiple rollers (9) correspond to the multiple cams (12) respectively.

2. The coal slag treatment equipment with magnetic separation function according to claim 1, characterized in that: Spring 1 (16) and Spring 2 (19) are respectively fitted on the surfaces of the two slide rods (15) and the two piston rods (18). The two ends of the two springs 1 (16) and Spring 2 (19) are fixedly connected to the opposite surfaces of the bottom frame (6) and the worktable (4).

3. A coal slag treatment device with magnetic separation function according to claim 2, characterized in that: The upper surface of the workbench (4) is fixedly connected to a motor (11) via a mounting bracket, and the output end of the motor (11) is fixedly connected to one end of the rotating rod (10).

4. A coal slag treatment device with magnetic separation function according to claim 3, characterized in that: A scraper (8) is fixedly connected to the lower surface of the bottom frame (6), and the air outlets of the two air outlet pipes (14) are located on one side of the scraper (8). A conveyor belt (7) is provided on the inner wall of the bottom frame (6).

5. A coal slag treatment device with magnetic separation function according to claim 4, characterized in that: The upper surface of the workbench (4) is provided with a rectangular groove, and the inner wall of the rectangular groove is fixedly connected with a material discharge port (13). The upper surface of the workbench (4) is fixedly connected with a magnetic separation transmission device (5), and the upper surface of the base plate (1) is provided with a collection box (3).