A processing device for a high-strength nickel-based alloy
By employing a left-low, right-high inclined filter plate, a threaded rod-driven scraper, and a pneumatic cleaning brush in a nickel-based alloy processing device, the problems of debris accumulation and inconvenient cleaning have been solved, achieving highly efficient and automated debris cleaning and improving equipment efficiency and environmental cleanliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI SOUTHEAST SPECIAL ALLOY MATERIALS CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-24
AI Technical Summary
In existing high-strength nickel-based alloy processing equipment, the filter plates are designed to be horizontal, which leads to debris accumulation and inconvenient cleaning, affecting equipment efficiency.
It adopts a filter plate design with the left side lower and the right side higher, combined with a threaded rod driven scraper and a pneumatic adjustable cleaning brush to achieve automated and adjustable debris cleaning.
It improves chip removal efficiency, reduces the frequency of manual maintenance, and enhances the continuous operation capability of the equipment and the cleanliness of the processing environment.
Smart Images

Figure CN224543320U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nickel-based alloy processing technology, specifically to a processing device for high-strength nickel-based alloys. Background Technology
[0002] High-strength nickel-based alloys are widely used in aero-engines, energy, and chemical industries due to their excellent high-temperature strength, corrosion resistance, and wear resistance. However, these superior properties also result in high hardness and low thermal conductivity, posing challenges to machining. Therefore, specially designed machining equipment and processes are typically required for efficient processing of this material.
[0003] Existing high-strength nickel-based alloy processing equipment can be referenced from Chinese Utility Model Patent Publication No. CN222843253U, which discloses a nickel-based alloy processing saw, including a collection box, a worktable fixedly installed on the top of the collection box, and a sawing mechanism for cutting nickel-based alloys mounted on the worktable; a chip discharge groove is opened on the top of the worktable, communicating with the interior of the collection box; a filter plate is fixedly installed on the inner side of the collection box, and the filter plate has a chip discharge port located on the side wall of the collection box, with a chip discharge pipe fixedly installed on the outer side of the chip discharge port; a cleaning mechanism is provided above the filter plate for cleaning the debris on the filter plate. This utility model realizes automatic cleaning of the filter plate, greatly reducing manual labor, and the cleaning does not affect the use of the saw, making it highly practical.
[0004] The above-mentioned device has a good effect, but there are still some defects in its actual use: the filter plate in the device is horizontally designed and fixedly installed on the inner wall of the collection box. Because the surface of the horizontal filter plate is relatively flat, the debris generated during the cutting process is easy to accumulate on it. Especially when the debris is heavy or sticky, it may not be easy to slide off on its own. At the same time, the cleaning structure in the device is still not ideal in cleaning the filter plate, which reduces the working efficiency of the equipment. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a processing device for high-strength nickel-based alloys, which has the advantages of flexible adjustment and efficient cleaning. Through multiple innovations such as inclined filter plate design, gravity chip removal, threaded rod driven scraper, and pneumatic adjustable cleaning brush, it achieves efficient, automatic, and adjustable cleaning of waste chips during the processing of high-strength nickel-based alloys, significantly reducing the frequency of manual maintenance and improving the continuous operation capability of the equipment and the cleanliness of the processing environment.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a processing device for high-strength nickel-based alloys, comprising a collection box and a worktable fixed to its top, wherein a sawing mechanism for cutting the nickel-based alloy is installed on the top of the worktable, and a chip discharge groove is provided on the top of the worktable, the chip discharge groove being connected to the top of the collection box.
[0007] A filter plate with a left-lower, right-higher inclination is fixedly connected to the lower part of the collection box. The right side of the filter plate is fixedly connected to the right side of the inner wall of the collection box. A chip discharge port is opened on the left side of the collection box. A chip discharge pipe with a left-lower, right-higher inclination is fixedly connected to the left side of the collection box. The chip discharge pipe is adapted to the chip discharge port. The left side of the filter plate passes through the left side of the collection box and extends into the chip discharge pipe. A cleaning mechanism is slidably connected to the top of the filter plate.
[0008] In a preferred embodiment of this utility model, the cleaning mechanism includes a scraper disposed on the top of the filter plate, the bottom of the scraper being slidably connected to the top of the filter plate, a movable groove with a left-low and right-high inclination being provided on the rear side of the inner wall of the collection box, the movable groove being parallel to the filter plate, and a rectangular shell with a left-low and right-high inclination being fixedly connected to the rear side of the outer wall of the collection box, the rectangular shell being parallel to the filter plate and the movable groove.
[0009] As a preferred embodiment of this utility model, a threaded rod with a left-low and right-high inclined arrangement is rotatably connected inside the rectangular shell. A movable block is threadedly connected to the surface of the threaded rod. A connecting rod is fixedly connected to the side of the movable block near the scraper. The end of the connecting rod away from the movable block extends into the collection box and is fixedly connected to the rear side of the scraper. The surface of the connecting rod is slidably connected to the inner wall of the movable groove.
[0010] As a preferred embodiment of this utility model, guide rods with a left-low and right-high inclination are fixedly connected to both sides of the inner wall of the rectangular shell. The guide rods are slidably connected to the moving block. The guide rods are parallel to the threaded rod. The left end of the threaded rod is rotatably connected to the left side of the inner wall of the rectangular shell. The right end of the threaded rod extends to the right side of the outer side of the rectangular shell and is rotatably connected to it.
[0011] As a preferred embodiment of this utility model, a power motor is fixedly connected to the right side of the outer wall of the rectangular shell, the power motor and the threaded rod are located on the same axis, the output shaft of the power motor is fixedly connected to the right end of the threaded rod, a protective cover is provided outside the power motor, and one side of the protective cover is fixedly connected to the right side of the outer wall of the rectangular shell.
[0012] As a preferred embodiment of this utility model, a cleaning brush is provided on the right side of the scraper and arranged parallel to it. The bottom of the cleaning brush is slidably connected to the top of the filter plate. Multiple vertical tubes are fixedly connected to the top of the scraper at equal intervals. The bottom of the multiple vertical tubes is fixedly connected to the same diversion pipe. A corrugated pipe is fixedly connected to the front end of the diversion pipe. An air pump is fixedly connected to the front surface of the collection box.
[0013] In a preferred embodiment of this invention, the corrugated pipe extends from the end away from the diverter pipe to the front side of the collection box and is fixedly connected to the air outlet of the air pump. A first sealing ring is fixedly connected to the front side of the collection box. The inner wall of the first sealing ring is slidably connected to the surface of the corrugated pipe. The inner walls of the three cleaning brushes are all slidably connected to piston plates that move up and down. The top of the cleaning brush is fixedly connected to a plurality of L-shaped connecting rods arranged at equal intervals. The number of L-shaped connecting rods is the same as that of the vertical pipe.
[0014] In a preferred embodiment of this invention, the end of the L-shaped connecting rod away from the cleaning brush extends into the interior of the vertical tube and is fixedly connected to the top of the piston plate. A second sealing ring is fixedly connected to the top of each of the multiple vertical tubes, and the inner wall of the second sealing ring is slidably connected to the surface of the L-shaped connecting rod.
[0015] As a preferred embodiment of this utility model, a guide plate is fixedly connected to the bottom of the inner wall of the collection box, and a vertically arranged drain pipe is fixedly connected to the center of the bottom of the guide plate. The bottom of the drain pipe extends to the bottom of the collection box and is fixedly connected thereto. A controller for controlling the entire device is fixedly connected to one side of the sawing mechanism.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. This utility model starts the power motor through the controller. The power motor drives the threaded rod to rotate inside the rectangular shell. When the threaded rod rotates inside the rectangular shell, the moving block set on the surface of the threaded rod rotates with the threaded rod. Due to the limiting effect of the guide rod, the moving block can move along the surface of the threaded rod. When the moving block moves with the surface of the threaded rod, the scraper is driven to slide obliquely along the surface of the filter plate through the connection of the connecting rod. Since both the scraper and the filter plate are set with the left side lower and the right side higher, the scraper can achieve more efficient cleaning of the top of the filter plate while ensuring that the filter plate is easy to discharge.
[0018] 2. This invention uses a controller to start the air pump. Once started, the air pump draws air from the environment, which enters the distribution pipe through a corrugated pipe. The air then flows into multiple vertical pipes. As the gas volume inside the distribution pipe increases, the gas volume in each vertical pipe also increases. This increased volume pushes a piston plate upwards along the inner wall of the vertical pipe. As the piston plate slides upwards, it drives the cleaning brush upwards via an L-shaped connecting rod. At this point, the bottom of the cleaning brush can move away from the top of the filter plate. The controller, controlling the air pump, can adjust the distance between the cleaning brush and the top of the motor via the L-shaped connecting rod, allowing for flexible adjustment to meet different needs and further expanding the applicability of this equipment. Attached Figure Description
[0019] Figure 1 This is a three-dimensional drawing of the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of this utility model;
[0021] Figure 3 This is a three-dimensional view of the cleaning mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the cleaning mechanism of this utility model.
[0023] In the diagram: 1. Collection box; 101. Moving trough; 2. Workbench; 3. Sawing mechanism; 4. Chip discharge trough; 5. Filter plate; 6. Guide plate; 7. Drain pipe; 8. Chip discharge port; 9. Chip discharge pipe; 10. Scraper; 11. Rectangular shell; 12. Connecting rod; 13. Moving block; 14. Threaded rod; 15. Power motor; 16. Guide rod; 17. Protective cover; 18. Cleaning brush; 19. Vertical pipe; 20. Diverter pipe; 21. Corrugated pipe; 22. No. 1 sealing ring; 23. Air pump; 24. Piston plate; 25. L-shaped connecting rod; 26. No. 2 sealing ring; 27. Controller. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0028] Example 1
[0029] Reference Figure 1-4 This is the first embodiment of the present invention, which provides a processing device for high-strength nickel-based alloys, including a collection box 1 and a worktable 2 fixed on its top. A sawing mechanism 3 for cutting nickel-based alloys is installed on the top of the worktable 2, and a chip discharge groove 4 is provided on the top of the worktable 2, which is connected to the top of the collection box 1.
[0030] Furthermore, a filter plate 5 with a left-lower and right-higher inclined arrangement is fixedly connected to the lower part of the collection box 1. The right side of the filter plate 5 is fixedly connected to the right side of the inner wall of the collection box 1. A chip discharge port 8 is opened on the left side of the collection box 1. A chip discharge pipe 9 with a left-lower and right-higher inclined arrangement is fixedly connected to the left side of the collection box 1. The chip discharge pipe 9 is adapted to the chip discharge port 8. The left side of the filter plate 5 passes through the left side of the collection box 1 and extends into the inside of the chip discharge pipe 9. A cleaning mechanism is slidably connected to the top of the filter plate 5.
[0031] Furthermore, a guide plate 6 is fixedly connected to the bottom of the inner wall of the collection box 1, and a vertically arranged drain pipe 7 is fixedly connected to the center of the bottom of the guide plate 6. The bottom of the drain pipe 7 extends to the bottom of the collection box 1 and is fixedly connected thereto. A controller 27 for controlling the entire equipment is fixedly connected to one side of the sawing mechanism 3.
[0032] Specifically, the collection box 1 is used to centrally process the chips and coolant generated during the processing. The workbench 2 supports the workpiece and the sawing mechanism 3. A chip discharge groove 4 is provided on the top. The sawing mechanism 3 performs the cutting operation of nickel-based alloys. The chip discharge groove 4 connects the workbench 2 and the collection box 1, guiding the chips and coolant into the lower processing structure. The filter plate 5 is inclined from left to right to improve chip removal efficiency. The chip discharge port 8 and the chip discharge pipe 9 (both inclined from left to right) form a chip discharge channel. The cleaning mechanism realizes the automatic removal of chips from the surface of the filter plate 5. The guide plate 6 and the drain pipe 7 are used to separate and guide the filtered coolant. The controller 27 integrates the control of the entire equipment operation to realize automated operation.
[0033] Example 2
[0034] In the second embodiment of this utility model, the cleaning mechanism includes a scraper 10 disposed on the top of the filter plate 5, the bottom of the scraper 10 being slidably connected to the top of the filter plate 5, a movable groove 101 with a left-low and right-high inclination is provided on the rear side of the inner wall of the collection box 1, the movable groove 101 being parallel to the filter plate 5, and a rectangular shell 11 with a left-low and right-high inclination is fixedly connected to the rear side of the outer wall of the collection box 1, the rectangular shell 11 being parallel to the filter plate 5 and the movable groove 101.
[0035] Furthermore, a threaded rod 14 with a left-low and right-high tilt is rotatably connected inside the rectangular shell 11. A movable block 13 is threadedly connected to the surface of the threaded rod 14. A connecting rod 12 is fixedly connected to the side of the movable block 13 near the scraper 10. The end of the connecting rod 12 away from the movable block 13 extends into the collection box 1 and is fixedly connected to the rear side of the scraper 10. The surface of the connecting rod 12 is slidably connected to the inner wall of the movable groove 101.
[0036] Furthermore, guide rods 16 with a left-low and right-high tilt are fixedly connected to the left and right sides of the inner wall of the rectangular shell 11. The guide rods 16 are slidably connected to the moving block 13. The guide rods 16 are parallel to the threaded rods 14. The left end of the threaded rods 14 is rotatably connected to the left side of the inner wall of the rectangular shell 11. The right end of the threaded rods 14 extends to the right side of the outer side of the rectangular shell 11 and is rotatably connected to it.
[0037] Furthermore, a power motor 15 is fixedly connected to the right side of the outer wall of the rectangular shell 11. The power motor 15 and the threaded rod 14 are located on the same axis. The output shaft of the power motor 15 is fixedly connected to the right end of the threaded rod 14. A protective cover 17 is provided outside the power motor 15. One side of the protective cover 17 is fixedly connected to the right side of the outer wall of the rectangular shell 11.
[0038] Specifically, the bottom of the scraper 10 is slidably connected to the top of the filter plate 5 to ensure close contact and improve cleaning efficiency. The moving groove 101 (with a left-low and right-high tilt) provides a stable sliding track for the scraper 10. The power motor 15 is fixed to the right side of the outer wall of the rectangular shell 11, and the output shaft directly drives the threaded rod 14 to rotate. The threaded rod 14 (with a left-low and right-high tilt) is connected to the moving block 13 by threads to achieve precise displacement control. The guide rod 16 is arranged parallel to the threaded rod 14 to constrain the movement direction of the moving block 13 and ensure that it moves smoothly along the predetermined path. The protective cover 17 protects the power motor 15 from the influence of the external environment and extends its service life.
[0039] Furthermore, when it is necessary to clean the top of the filter plate 5, the operator starts the power motor 15 through the controller 27. The power motor 15 drives the threaded rod 14 to rotate inside the rectangular shell 11. When the threaded rod 14 rotates inside the rectangular shell 11, the moving block 13 set on the surface of the threaded rod 14 rotates with the threaded rod 14. Due to the limiting effect of the guide rod 16, the moving block 13 can move along the surface of the threaded rod 14. When the moving block 13 moves with the surface of the threaded rod 14, it drives the scraper 10 to slide obliquely along the surface of the filter plate 5 through the connection of the connecting rod 12. Since both the scraper 10 and the filter plate 5 are set with the left side lower and the right side higher, the scraper 10 can achieve more efficient cleaning of the top of the filter plate 5 while ensuring that the filter plate 5 is easy to unload.
[0040] Example 3
[0041] In the third embodiment of this utility model, a cleaning brush 18 is provided on the right side of the scraper 10 and is arranged parallel to it. The bottom of the cleaning brush 18 is slidably connected to the top of the filter plate 5. A plurality of vertical tubes 19 are fixedly connected to the top of the scraper 10 at equal intervals. The bottom of the plurality of vertical tubes 19 is fixedly connected to the same diversion pipe 20. A corrugated pipe 21 is fixedly connected to the front end of the diversion pipe 20. An air pump 23 is fixedly connected to the front surface of the collection box 1.
[0042] Furthermore, the end of the corrugated pipe 21 away from the diverter pipe 20 extends to the front of the outside of the collection box 1 and is fixedly connected to the air outlet of the air pump 23. A first sealing ring 22 is fixedly connected to the front of the collection box 1. The inner wall of the first sealing ring 22 is slidably connected to the surface of the corrugated pipe 21. The inner walls of the three cleaning brushes 18 are all slidably connected to piston plates 24 that move up and down. The top of the cleaning brushes 18 is fixedly connected to multiple L-shaped connecting rods 25 that are equidistantly arranged. The number of L-shaped connecting rods 25 is the same as that of the vertical pipe 19.
[0043] Furthermore, the end of the L-shaped connecting rod 25 away from the cleaning brush 18 extends into the interior of the vertical tube 19 and is fixedly connected to the top of the piston plate 24. The top of each of the multiple vertical tubes 19 is fixedly connected with a second sealing ring 26, and the inner wall of the second sealing ring 26 is slidably connected to the surface of the L-shaped connecting rod 25.
[0044] Furthermore, to further improve the cleaning effect on filter plate 5, the operator starts air pump 23 through controller 27. After starting, air pump 23 draws air from the environment and enters the diversion pipe 20 through corrugated pipe 21. The gas entering the diversion pipe 20 enters multiple vertical pipes 19. As the gas volume inside the diversion pipe 20 increases, the gas volume inside the multiple vertical pipes 19 also increases. When the gas volume inside the multiple vertical pipes 19 increases, the gas pushes piston plate 24 to slide upward along the inner wall of vertical pipe 19. When piston plate 24 slides upward along the inner wall of vertical pipe 19, it drives cleaning brush 18 to move upward through L-shaped connecting rod 25. At this time, the bottom of cleaning brush 18 can leave the top of filter plate 5. By controlling air pump 23 through controller 27, the distance between cleaning brush 18 and the top of power motor 15 can be adjusted through L-shaped connecting rod 25. This allows for flexible adjustment according to different needs, further improving the applicability of this equipment.
[0045] Working principle:
[0046] The controller 27 activates the sawing mechanism 3 to cut the nickel-based alloy workpiece. During the cutting process, the resulting metal chips and sprayed coolant mixture fall from the cutting area and down into the collection box 1 through the chip discharge groove 4 at the top of the worktable 2. The mixture first falls onto the top of the filter plate 5, which is inclined from left to right and has filter holes on its surface to allow coolant to pass through, while solid chips are trapped on its surface. Under the action of gravity, the coolant passes through the filter holes of the filter plate 5 and falls into the bottom space of the collection box 1. The coolant falling to the bottom flows to the guide plate 6, which guides the liquid towards the center. The coolant flows into the vertically arranged drain pipe 7 at the center of plate 6. The drain pipe 7 extends to the outside of the collection box 1 to realize the recovery and recycling of coolant. The metal debris intercepted by the filter plate 5, due to its inclined structure of being lower on the left and higher on the right, naturally slides to the left (lower end) under the action of gravity. The debris gradually moves towards the chip discharge port 8. The chip discharge port 8 is opened on the left side wall of the collection box 1. The chip discharge pipe 9 is fixed to the outside of the collection box 1 and is also inclined on the left and higher on the right. Its inlet is aligned with the chip discharge port 8 to form a continuous chip discharge channel. The left end of the filter plate 5 extends into the inside of the chip discharge pipe 9 to ensure that the debris can slide directly into the chip discharge pipe 9 to realize automatic continuous chip discharge.
[0047] When the top of the filter plate 5 needs to be cleaned, the operator starts the power motor 15 through the controller 27. The power motor 15 drives the threaded rod 14 to rotate inside the rectangular shell 11. When the threaded rod 14 rotates inside the rectangular shell 11, the moving block 13 set on the surface of the threaded rod 14 rotates with the threaded rod 14. Due to the limiting effect of the guide rod 16, the moving block 13 can move along the surface of the threaded rod 14. When the moving block 13 moves with the surface of the threaded rod 14, it drives the scraper 10 to slide obliquely along the surface of the filter plate 5 through the connection of the connecting rod 12. Since both the scraper 10 and the filter plate 5 are set with the left side lower and the right side higher, the scraper 10 can achieve more efficient cleaning of the top of the filter plate 5 while ensuring that the filter plate 5 is easy to unload.
[0048] The operator starts the air pump 23 via the controller 27. After the air pump 23 starts, it draws air from the environment. The air enters the distribution pipe 20 through the corrugated pipe 21. The gas entering the distribution pipe 20 then enters multiple vertical pipes 19. As the gas volume inside the distribution pipe 20 increases, the gas volume inside the multiple vertical pipes 19 also increases. When the gas volume inside the multiple vertical pipes 19 increases, the gas pushes the piston plate 24 to slide upward along the inner wall of the vertical pipe 19. When the piston plate 24 slides upward along the inner wall of the vertical pipe 19, it drives the cleaning brush 18 to move upward through the L-shaped connecting rod 25. At this time, the bottom of the cleaning brush 18 can leave the top of the filter plate 5. The controller 27 controls the air pump 23 to drive the L-shaped connecting rod 25 to adjust the distance between the cleaning brush 18 and the top of the power motor 15. This allows for flexible adjustment according to different needs, further improving the applicability of this equipment.
[0049] In summary: the filter plate 5, which is tilted from left to right, makes it easier for the debris generated during the cutting process to slide towards the chip discharge port 8, thus improving the chip discharge efficiency. In addition to using the scraper 10 for initial removal of large debris, an adjustable-height cleaning brush 18 is added to handle fine particles or highly adhesive debris, providing a more comprehensive cleaning effect.
[0050] The high-strength nickel-based alloy processing device used in this application can be additionally equipped with protective measures known in the art under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.
[0051] It should be noted that (motor, screw, air pump) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.
[0052] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0053] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0054] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0055] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A processing apparatus for high-strength nickel-based alloys, comprising a collection box (1) and a worktable (2) fixed on its top, wherein a sawing mechanism (3) for cutting the nickel-based alloy is installed on the top of the worktable (2), and a chip discharge groove (4) is provided on the top of the worktable (2), the chip discharge groove (4) being connected to the top of the collection box (1), characterized in that: A filter plate (5) with a left-low and right-high tilt is fixedly connected to the lower part of the collection box (1). The right side of the filter plate (5) is fixedly connected to the right side of the inner wall of the collection box (1). A chip discharge port (8) is opened on the left side of the collection box (1). A chip discharge pipe (9) with a left-low and right-high tilt is fixedly connected to the left side of the collection box (1). The chip discharge pipe (9) is adapted to the chip discharge port (8). The left side of the filter plate (5) penetrates the left side of the collection box (1) and extends into the inside of the chip discharge pipe (9). A cleaning mechanism is slidably connected to the top of the filter plate (5).
2. The processing apparatus for high-strength nickel-based alloys according to claim 1, characterized in that: The cleaning mechanism includes a scraper (10) disposed on the top of the filter plate (5), the bottom of the scraper (10) being slidably connected to the top of the filter plate (5), a moving groove (101) with a left-low and right-high inclination is provided on the rear side of the inner wall of the collection box (1), the moving groove (101) being parallel to the filter plate (5), and a rectangular shell (11) with a left-low and right-high inclination is fixedly connected to the rear side of the outer wall of the collection box (1), the rectangular shell (11) being parallel to the filter plate (5) and the moving groove (101).
3. The processing apparatus for high-strength nickel-based alloys according to claim 2, characterized in that: The rectangular shell (11) is rotatably connected to a threaded rod (14) that is inclined with the left side lower than the right side. A movable block (13) is threadedly connected to the surface of the threaded rod (14). A connecting rod (12) is fixedly connected to the side of the movable block (13) near the scraper (10). The end of the connecting rod (12) away from the movable block (13) extends into the inside of the collection box (1) and is fixedly connected to the rear side of the scraper (10). The surface of the connecting rod (12) is slidably connected to the inner wall of the movable groove (101).
4. The processing apparatus for high-strength nickel-based alloys according to claim 3, characterized in that: The rectangular shell (11) has guide rods (16) fixedly connected to the left side of the inner wall on both sides, with the left side lower and the right side higher. The guide rods (16) are slidably connected to the moving block (13). The guide rods (16) are parallel to the threaded rod (14). The left end of the threaded rod (14) is rotatably connected to the left side of the inner wall of the rectangular shell (11). The right end of the threaded rod (14) extends to the right side of the outer side of the rectangular shell (11) and is rotatably connected to it.
5. The processing apparatus for high-strength nickel-based alloys according to claim 4, characterized in that: A power motor (15) is fixedly connected to the right side of the outer wall of the rectangular shell (11). The power motor (15) and the threaded rod (14) are located on the same axis. The output shaft of the power motor (15) is fixedly connected to the right end of the threaded rod (14). A protective cover (17) is provided outside the power motor (15). One side of the protective cover (17) is fixedly connected to the right side of the outer wall of the rectangular shell (11).
6. The processing apparatus for high-strength nickel-based alloys according to claim 3, characterized in that: A cleaning brush (18) is provided on the right side of the scraper (10) and is arranged parallel to it. The bottom of the cleaning brush (18) is slidably connected to the top of the filter plate (5). A plurality of vertical tubes (19) are fixedly connected to the top of the scraper (10) at equal intervals. The bottom of the plurality of vertical tubes (19) is fixedly connected to the same diversion pipe (20). A corrugated pipe (21) is fixedly connected to the front end of the diversion pipe (20). An air pump (23) is fixedly connected to the front surface of the collection box (1).
7. The processing apparatus for high-strength nickel-based alloys according to claim 6, characterized in that: The corrugated pipe (21) extends away from the diverter pipe (20) to the front of the collection box (1) and is fixedly connected to the air outlet of the air pump (23). A first sealing ring (22) is fixedly connected to the front of the collection box (1). The inner wall of the first sealing ring (22) is slidably connected to the surface of the corrugated pipe (21). The inner walls of the three cleaning brushes (18) are all slidably connected to piston plates (24) that move up and down. The top of the cleaning brush (18) is fixedly connected to a plurality of L-shaped connecting rods (25) arranged at equal intervals. The number of L-shaped connecting rods (25) is the same as that of the vertical pipe (19).
8. The processing apparatus for high-strength nickel-based alloys according to claim 7, characterized in that: The L-shaped connecting rod (25) extends away from the cleaning brush (18) and is fixedly connected to the inside of the vertical tube (19) and the top of the piston plate (24). A second sealing ring (26) is fixedly connected to the top of each of the multiple vertical tubes (19). The inner wall of the second sealing ring (26) is slidably connected to the surface of the L-shaped connecting rod (25).
9. The processing apparatus for high-strength nickel-based alloys according to claim 1, characterized in that: A guide plate (6) is fixedly connected to the bottom of the inner wall of the collection box (1). A vertically arranged drain pipe (7) is fixedly connected to the center of the bottom of the guide plate (6). The bottom of the drain pipe (7) extends to the bottom of the collection box (1) and is fixedly connected thereto. A controller (27) for controlling the entire device is fixedly connected to one side of the sawing mechanism (3).
Citation Information
Patent Citations
Nickel base alloy machining sawing machine
CN222843253U