A flat press flat die cutting machine with waste separation mechanism
By introducing flatbed components and blower components into the flatbed die-cutting machine, the problem of low efficiency in separating waste from products after die-cutting was solved, achieving efficient and precise waste separation and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO SHIKANG XINGWEI PRINTING PACKING CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-24
Smart Images

Figure CN224544736U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mold equipment, and specifically relates to a flatbed die-cutting machine with a waste separation mechanism. Background Technology
[0002] Flatbed die-cutting machines are commonly used die-cutting equipment in processing industries. They apply pressure to materials, cutting them into preset, specific shapes. However, current applications of flatbed die-cutting machines present several concerns related to waste disposal. After the die-cutting process, it's common for products to remain attached to waste. The conventional solution is manual separation, but this method has significant drawbacks. Manual operation is prone to inefficiency due to fatigue or varying skill levels, severely slowing down overall production in large-scale operations. Furthermore, the precision of manual operation is difficult to guarantee, potentially causing scratches, deformation, and other damage to the products, increasing the defect rate. In addition, rising labor costs further compress profit margins. Therefore, a new structure is needed to address these technical problems. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flatbed die-cutting machine with a waste separation mechanism to solve the problems mentioned in the background technology.
[0004] This utility model is achieved through the following technical solution: a flatbed die-cutting machine with a waste separation mechanism, comprising: a mold assembly and a flatbed assembly, wherein the mold assembly is equipped with a flatbed assembly for flatbed die-cutting of materials, the mold assembly includes a lower mold body, a connecting piece and an upper mold body, the upper mold body is mounted on the upper surface of the lower mold body through the connecting piece, the flatbed assembly for die-cutting of materials is mounted on the lower surface of the upper mold body, a molding seat is mounted on the upper surface of the lower mold body, materials are disposed between the molding seat and the flatbed assembly, and a blower for separating materials and waste is installed inside the molding seat.
[0005] In a preferred embodiment, the lower mold body and the upper mold body have the same specifications. The connecting component includes a telescopic column one, a telescopic column two, and a limiting column. A telescopic column one is installed at each of the four corners of the upper surface of the lower mold body. A telescopic column two is telescopically installed at the end of the telescopic column one that is away from the lower mold body. The diameter of the telescopic column two is smaller than the diameter of the telescopic column one.
[0006] In a preferred embodiment, two limiting posts are respectively installed on the left and right edges of the upper surface of the lower mold body. The end of the telescopic post two away from the telescopic post one is connected to the four corners of the lower surface of the upper mold body. A driving component for driving the upper mold body to move is installed on the upper surface of the upper mold body.
[0007] In a preferred embodiment, a molding seat is installed at the center of the upper surface of the lower mold body. The upper surface of the molding seat is recessed downward to form a molding groove. The width of the molding groove matches the width of the material. The flat pressing assembly includes a buffer and a flat pressing block. In use, by setting the flat pressing assembly and installing components inside it for flat pressing and die cutting the material, it can be ensured that the material is die-cut under flat pressing, ensuring die-cutting accuracy and consistency. At the same time, combined with the blowing component, waste material can be quickly separated after die cutting, reducing manual operation and making it convenient to use.
[0008] In a preferred embodiment, a buffer is installed on the lower surface of the upper mold body, and a flat pressure block is installed at the end of the buffer away from the upper mold body. The lower surface of the flat pressure block is designed with a protrusion, and the protrusion on the lower surface of the flat pressure block is disposed inside the molding groove.
[0009] In a preferred embodiment, multiple air blowers are evenly installed inside the molding base. The air blowers are connected to an external high-pressure air supply device via hoses. The air outlet of the air blowers is aligned with the molding groove of the molding base. In use, by setting air blowers inside the molding base, after the flat pressing component and the molding base cooperate to complete the material die-cutting, the air blowers can use airflow to quickly act on the connection between the material and the waste, and accurately separate the two with the help of air pressure, avoiding the tediousness and error of manual separation.
[0010] After adopting the above technical solution, the beneficial effects of this utility model are as follows: 1. By setting a flat pressure component, the component is equipped with a flat pressure component for flat pressure die cutting of materials. When in use, by setting a flat pressure component and installing a component for flat pressure die cutting of materials inside it, it can ensure that the materials are die-cut under flat pressure, ensuring die cutting accuracy and consistency. At the same time, combined with the blowing component, waste materials can be quickly separated after die cutting, reducing manual operation and making it convenient to use.
[0011] 2. By setting up a blower, a molding base is installed on the upper surface of the lower mold body. Material is placed between the molding base and the flat pressing component. The molding base is equipped with a blower to separate the material from the waste. In use, by setting up a blower inside the molding base, after the flat pressing component and the molding base cooperate to complete the die cutting of the material, the blower can use airflow to quickly act on the connection between the material and the waste, and accurately separate the two with the help of air pressure. This avoids the tediousness and error of manual separation, ensuring the timeliness and integrity of separation, and reducing contact damage to the material. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of a flatbed die-cutting machine with a waste separation mechanism according to this utility model.
[0014] Figure 2 This is a schematic diagram of the top structure of a flatbed die-cutting machine with a waste separation mechanism according to the present invention.
[0015] Figure 3 This is a schematic diagram of the side structure of a flatbed die-cutting machine with a waste separation mechanism according to the present invention.
[0016] In the diagram, 100 is the lower mold body, 110 is the first telescopic column, 120 is the second telescopic column, 130 is the limiting column, and 140 is the upper mold body.
[0017] 200-Molding base, 201-Molding through groove, 210-Blowering component, 220-Flat pressure block, 230-Buffer component;
[0018] 300 - Materials. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1 to 3 As the first embodiment of this utility model: a flatbed die-cutting machine with a waste separation mechanism, comprising: a mold assembly and a flatbed assembly, wherein the mold assembly is equipped with a flatbed assembly for flatbed die-cutting of material 300, the mold assembly includes a lower mold body 100, a connecting piece and an upper mold body 140, the upper mold body 140 is mounted on the upper surface of the lower mold body 100 through the connecting piece, the flatbed assembly for die-cutting of material 300 is mounted on the lower surface of the upper mold body 140, a molding base 200 is mounted on the upper surface of the lower mold body 100, material 300 is disposed between the molding base 200 and the flatbed assembly, and a blower 210 for separating material 300 from waste is installed inside the molding base 200;
[0021] The lower mold body 100 and the upper mold body 140 have the same specifications. The connecting parts include telescopic column one 110, telescopic column two 120 and limiting column 130. A telescopic column one 110 is installed at each of the four corners of the upper surface of the lower mold body 100. A telescopic column two 120 is telescopically installed at the end of the telescopic column one 110 away from the lower mold body 100. The diameter of the telescopic column two 120 is smaller than the diameter of the telescopic column one 110.
[0022] Two limiting posts 130 are installed on the left and right edges of the upper surface of the lower mold body 100, respectively. The end of the telescopic post 120 away from the telescopic post 110 is connected to the four corners of the lower surface of the upper mold body 140. The upper surface of the upper mold body 140 is equipped with a driving component for driving the upper mold body 140 to move.
[0023] A molding base 200 is installed at the center of the upper surface of the lower mold body 100. The upper surface of the molding base 200 is recessed downward to form a molding through groove 201. The width of the molding through groove 201 matches the width of the material 300. The flat pressing assembly includes a buffer 230 and a flat pressing block 220.
[0024] A buffer 230 is installed on the lower surface of the upper mold body 140. A flat pressure block 220 is installed at the end of the buffer 230 away from the upper mold body 140. The lower surface of the flat pressure block 220 is designed with a protrusion. The protrusion on the lower surface of the flat pressure block 220 is set inside the molding through groove 201.
[0025] In use, the user first places the material 300 to be die-cut on the surface of the die-cutting groove 201, so that the material 300 is on the upper surface of the die groove. Then, the user places the material 300 on the upper surface of the die-cutting base 200. At this time, the user can push the material 300 forward using an external device, or the user can push it according to the actual situation to facilitate the die-cutting operation of the die assembly. When the die assembly is working, the external drive component will drive the upper die body 140 to move. Then, the upper die body 140 moves through the connecting component, and then moves in conjunction with the flat pressure block 220 on the lower surface of the upper die body 140. At this time, the flat pressure block 220 will pass through... The buffer 230 performs a die-cutting operation on the material 300 on the upper surface of the die-cutting base 200. After the die-cutting operation of the material 300 is completed, the upper die body 140 rises, and then the blower 210 inside the die-cutting base 200 blows out the die-cut material 300. Then the remaining material 300 is pushed and the same operation is performed in the next step. Because a flat pressure component is set up and a component for flat pressure die-cutting of the material 300 is installed inside, it can be ensured that the material 300 is die-cut in a flat pressure state, ensuring die-cutting accuracy and consistency. At the same time, combined with the blower 210, waste can be quickly separated after die-cutting, reducing manual operation and making it convenient to use.
[0026] Please see Figures 1 to 3 As a second embodiment of the present invention: based on the description in the above embodiments, further, a plurality of blower components 210 are evenly installed inside the molding base 200. The blower components 210 are connected to an external high-pressure air supply device through a hose, and the air outlet end of the blower component 210 is aligned with the molding through groove 201 of the molding base 200.
[0027] In use, when the material 300 is pushed and die-cut using the operation of the first embodiment, after the die-cutting operation is completed, the upper mold body 140 rises, and the blower 210 inside the molding base 200 is activated. The blower 210 generates high-pressure gas, which blows the die-cut material 300 onto the surface of the material 300, causing the die-cut material 300 to be blown out, thereby achieving the separation of the material 300 from the waste material. After the material 300 is separated, the material 300 is pushed by the operation steps of the first embodiment, and then the next die-cutting and separation operation is performed, which is convenient for users. Because the blower 210 is set inside the molding base 200, after the flat pressure component and the molding base 200 cooperate to complete the die-cutting of the material 300, the blower 210 can use the airflow to quickly act on the connection between the material 300 and the waste material, and accurately separate the two with the help of air pressure, avoiding the tediousness and error of manual separation, ensuring the timeliness and integrity of separation, and reducing contact damage to the material 300.
[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A flatbed die-cutting machine with a waste separation mechanism, comprising: A mold assembly and a flat pressing assembly, characterized in that the mold assembly is internally equipped with a flat pressing assembly for flat pressing and die cutting of material (300), the mold assembly includes a lower mold body (100), a connector and an upper mold body (140), the upper mold body (140) is mounted on the upper surface of the lower mold body (100) through the connector, the flat pressing assembly for die cutting of material (300) is mounted on the lower surface of the upper mold body (140), a molding base (200) is mounted on the upper surface of the lower mold body (100), material (300) is disposed between the molding base (200) and the flat pressing assembly, and a blower (210) for separating material (300) from waste is installed inside the molding base (200).
2. The flatbed die-cutting machine with a waste separation mechanism as described in claim 1, characterized in that: The lower mold body (100) has the same specifications as the upper mold body (140). The connecting parts include a telescopic column one (110), a telescopic column two (120), and a limiting column (130). A telescopic column one (110) is installed at each of the four corners of the upper surface of the lower mold body (100). A telescopic column two (120) is telescopically installed at the end of the telescopic column one (110) away from the lower mold body (100). The diameter of the telescopic column two (120) is smaller than the diameter of the telescopic column one (110).
3. A flatbed die-cutting machine with a waste separation mechanism as described in claim 2, characterized in that: Two limiting posts (130) are respectively installed on the left and right edges of the upper surface of the lower mold body (100). The end of the telescopic post two (120) away from the telescopic post one (110) is connected to the four corners of the lower surface of the upper mold body (140). The upper surface of the upper mold body (140) is equipped with a driving component for driving the upper mold body (140) to move.
4. A flatbed die-cutting machine with a waste separation mechanism as described in claim 3, characterized in that: A molding seat (200) is installed at the center of the upper surface of the lower mold body (100). The upper surface of the molding seat (200) is recessed downward to form a molding through groove (201). The width of the molding through groove (201) matches the width of the material (300). The flat pressing assembly includes a buffer (230) and a flat pressing block (220).
5. A flatbed die-cutting machine with a waste separation mechanism as described in claim 4, characterized in that: A buffer (230) is installed on the lower surface of the upper mold body (140). A flat pressure block (220) is installed on the end of the buffer (230) away from the upper mold body (140). The lower surface of the flat pressure block (220) is designed with a protrusion. The protrusion on the lower surface of the flat pressure block (220) is set inside the molding through groove (201).
6. A flatbed die-cutting machine with a waste separation mechanism as described in claim 5, characterized in that: Multiple blowers (210) are evenly installed inside the molding base (200). The blowers (210) are connected to an external high-pressure air supply device through a hose. The air outlet of the blower (210) is aligned with the molding through groove (201) of the molding base (200).