Integrated forming and pressing device for processing mesoporous phosphogypsum thermal insulation board
By combining an electric telescopic rod with a limiting structure, the automatic limiting of mesoporous phosphogypsum insulation boards is achieved, solving the problem of manual adjustment of clamps required by traditional devices and improving production efficiency and continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU YONA NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-07-24
AI Technical Summary
The existing integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards requires workers to repeatedly manually adjust the clamps for limiting positions, resulting in low production continuity and efficiency.
It adopts an electric telescopic rod and a limiting structure. The electric telescopic rod pushes the placement plate to mesh with the toothed plate to achieve automatic limiting. The length of the toothed plate can be adjusted by adjusting the structure to adapt to different specifications of raw materials, simplifying the operation process.
It improves the production efficiency of mesoporous phosphogypsum insulation boards, reduces manual operation steps, and enhances production continuity and equipment automation.
Smart Images

Figure CN224544858U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mesoporous phosphogypsum insulation board processing technology, and in particular to an integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards. Background Technology
[0002] The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards is an automated equipment specifically designed for the production of mesoporous phosphogypsum insulation boards. It can complete the raw material molding and pressing process of mesoporous phosphogypsum through an integrated process, and finally produce boards with thermal insulation properties.
[0003] Since mesoporous phosphogypsum raw materials are in powder or paste form, have high fluidity, and are prone to local accumulation during molding, it is necessary to strictly limit the raw materials with clamps to prevent the raw materials from overflowing from the mold or being unevenly distributed during pressing.
[0004] However, the clamps of traditional equipment are mostly manually or semi-automatically controlled. After each addition of raw materials, the staff needs to manually adjust the position of the clamps and tighten the fixing bolts to achieve the limit. After pressing is completed, the clamps are released by reversing the operation. The whole process requires repeated starting and stopping of the equipment and manual operation. The steps are cumbersome and time-consuming. This repetitive operation mode will reduce the continuity and efficiency of production. Utility Model Content
[0005] The purpose of this utility model is to provide an integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards, in order to solve the defect of the existing integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards, which requires the operator to repeatedly operate the clamp to limit the raw material.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards, comprising;
[0007] Pressing assembly: The pressing assembly includes a worktable, a processing chamber, a controller, and a hydraulic rod;
[0008] The processing chamber is fixedly connected to the top of the workbench, the controller is fixedly connected to the top of the processing chamber, and the hydraulic rod is installed at one end of the controller;
[0009] Limiting structure: The limiting structure includes an electric telescopic rod, a placement plate, a fixing plate, a screw block, and a sliding groove;
[0010] The electric telescopic rod is fixedly connected to the top front end of the workbench, the placement plate is fixedly connected to the connecting end of the electric telescopic rod, the fixing plate is fixedly connected to one top end of the placement plate, the slide groove is opened at the top of the placement plate, and the screw block is slidably connected inside the slide groove.
[0011] Preferably, the limiting structure further includes a toothed plate, a screw, a fixed gear, and a track;
[0012] The toothed plate is installed inside the processing chamber, the screw is rotatably connected to the inside of the slide groove, the fixed gear is fixedly connected to one end of the screw, and the track is fixedly connected to the top side of the worktable.
[0013] Preferably, the screw block and the screw rod are arranged on the same central axis, and the toothed plate and the fixed gear are meshed together.
[0014] Preferably, the screw block and the screw rod are threaded together, and the screw block and the fixing plate are arranged on opposite sides of each other.
[0015] Preferably, the pressing assembly further includes a protective plate, a pressing plate, and a collection frame;
[0016] The protective plate is fixedly connected to the upper front end of the processing chamber, the pressing plate is fixedly connected to the connecting end of the hydraulic rod, and the collection frame is installed at the lower front end of the workbench.
[0017] Preferably, it also includes an adjustment structure;
[0018] The adjustment structure includes a fixed frame, a knob, bolts, and a numerical plate;
[0019] The fixed frame is fixedly connected to the rear of the processing chamber, the rotating knob is rotatably connected to the rear of the fixed frame, the bolt is fixedly connected to one end of the rotating knob, and the numerical plate is fixedly connected to the inside of the processing chamber.
[0020] Preferably, the adjustment structure further includes an observation window and a guide groove;
[0021] The observation window is located on the outside of the processing chamber, and the guide groove is located at the rear of the processing chamber.
[0022] Preferably, the bolt and the toothed plate are arranged on the same central axis, and the bolt and the toothed plate are threaded together.
[0023] Preferably, the guide groove and the fixed frame are interconnected, and the toothed plate is slidably connected inside the guide groove.
[0024] Preferably, the numerical plate is disposed on one side of the toothed plate.
[0025] The present invention provides an integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards, the advantages of which are:
[0026] This utility model, by setting a limiting structure and through the auxiliary cooperation between the electric telescopic rod and the placement plate, allows the fixed gear and toothed plate to mesh and connect after the placement plate slides along the track into the processing chamber, so that the screw block slides and limits the gypsum raw material placed on the placement plate. This can help the workers to quickly limit the rotation of the gypsum insulation board, and improve production efficiency when carrying out large-scale operations.
[0027] Based on the above-mentioned beneficial effects, an adjustment structure is provided. Through the auxiliary cooperation between the fixed frame and the rotating knob, the rotating knob can be rotated to drive the bolt to rotate. This allows the toothed plate to slide along the thread track outside the bolt inside the guide groove. The length of the toothed plate can be adjusted according to different specifications of gypsum raw materials. Attached Figure Description
[0028] Figure 1 This is an axonometric view of the present invention;
[0029] Figure 2 This is a three-dimensional schematic diagram of the placement plate of this utility model;
[0030] Figure 3 This is another isometric view of the present invention;
[0031] Figure 4 This is a three-dimensional schematic diagram of the toothed plate of this utility model;
[0032] Figure 5 This is a three-dimensional disassembled schematic diagram of the processing chamber of this utility model.
[0033] Explanation of the reference numerals in the figure:
[0034] 11. Workbench; 12. Processing chamber; 13. Controller; 14. Hydraulic rod; 15. Protective plate; 16. Pressing plate; 17. Collection box;
[0035] 21. Electric telescopic pole; 22. Placement plate; 23. Fixing plate; 24. Screw block; 25. Toothed plate; 26. Screw; 27. Fixing gear; 28. Slide groove; 29. Track;
[0036] 31. Fixed frame; 32. Rotary knob; 33. Bolt; 34. Numerical panel; 35. Observation window; 36. Guide groove. Detailed Implementation
[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0038] Please see Figures 1-3 This utility model provides an integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards, comprising:
[0039] Pressing assembly: The pressing assembly includes a worktable 11, a processing chamber 12, a controller 13, and a hydraulic rod 14;
[0040] The processing chamber 12 is fixedly connected to the top of the workbench 11, the controller 13 is fixedly connected to the top of the processing chamber 12, and the hydraulic rod 14 is installed at one end of the controller 13.
[0041] The pressing assembly also includes a protective plate 15, a pressing plate 16, and a collection frame 17;
[0042] The protective plate 15 is fixedly connected to the upper front end of the processing chamber 12, the pressing plate 16 is fixedly connected to the connecting end of the hydraulic rod 14, and the collection frame 17 is installed at the lower front end of the workbench 11.
[0043] The operator can activate the hydraulic rod 14 by operating the controller 13, so that the hydraulic rod 14 drives the pressing plate 16 downward to work, so that the pressing plate 16 can press the gypsum insulation board into shape. The operator can place the pressed insulation board inside the collection frame 17 for collection. The protective plate 15 can prevent the debris generated during the pressing process from flying.
[0044] All of the above parts are existing technologies;
[0045] Limiting structure: The limiting structure includes an electric telescopic rod 21, a placement plate 22, a fixing plate 23, a screw block 24, and a sliding groove 28;
[0046] The electric telescopic rod 21 is fixedly connected to the top front end of the workbench 11, the placement plate 22 is fixedly connected to the connecting end of the electric telescopic rod 21, the fixing plate 23 is fixedly connected to one top end of the placement plate 22, the slide groove 28 is opened at the top of the placement plate 22, and the screw block 24 is slidably connected to the inside of the slide groove 28.
[0047] The limiting structure also includes a toothed plate 25, a screw 26, a fixed gear 27, and a track 29;
[0048] The toothed plate 25 is installed inside the machining chamber 12, the screw 26 is rotatably connected to the inside of the slide groove 28, the fixed gear 27 is fixedly connected to one end of the screw 26, and the track 29 is fixedly connected to the top side of the worktable 11.
[0049] The placement plate 22 is used to open the slide groove 28, the slide groove 28 is used to provide space for the screw 26 to rotate, the slide groove 28 is used to provide space for the screw block 24 to slide, the screw block 24 and the screw 26 are set on the same central axis, and the toothed plate 25 and the fixed gear 27 are meshed.
[0050] With the auxiliary cooperation between the electric telescopic rod 21 and the placement plate 22, when the placement plate 22 slides along the track 29 into the interior of the processing chamber 12, the fixed gear 27 and the toothed plate 25 can mesh and connect, so that the screw block 24 can slide and limit the gypsum material placed on the placement plate 22 with the fixed plate 23.
[0051] Working principle: When workers press the gypsum insulation board;
[0052] First, the electric telescopic rod 21 is started to work, which can push the placement plate 22 to slide along the track 29 into the processing chamber 12. While the placement plate 22 is sliding, the fixed gear 27 and the toothed plate 25 are engaged, so that the pressing plate 16, which is fixedly connected to the fixed gear 27 at one end, can rotate.
[0053] Next, the screw block 24 is guided to slide along the threaded path outside the screw 26 inside the slide groove 28, so that the screw block 24 and the fixing plate 23 can limit the gypsum material placed on the placement plate 22.
[0054] This step helps workers quickly limit the rotation of the gypsum insulation board, improving production efficiency when performing large-scale operations.
[0055] Please see Figure 4-5 As shown, this embodiment, based on the above embodiment, also includes an adjustment structure;
[0056] The adjustment structure includes a fixed frame 31, a knob 32, a bolt 33, and a numerical plate 34;
[0057] The fixed frame 31 is fixedly connected to the rear of the processing chamber 12, the rotating knob 32 is rotatably connected to the rear of the fixed frame 31, the bolt 33 is fixedly connected to one end of the rotating knob 32, and the numerical plate 34 is fixedly connected to the inside of the processing chamber 12.
[0058] The adjustment structure also includes an observation window 35 and a guide groove 36;
[0059] An observation window 35 is located on the outside of the processing chamber 12, and a guide groove 36 is located at the rear of the processing chamber 12.
[0060] Bolt 33 and toothed plate 25 are set on the same central axis, guide groove 36 is used to provide space for toothed plate 25 to slide, and observation window 35 is used to assist the staff to observe numerical plate 34;
[0061] With the auxiliary cooperation between the fixed frame 31 and the rotating knob 32, the rotating knob 32 can be rotated to drive the bolt 33 to rotate, so that the toothed plate 25 can slide along the thread track outside the bolt 33 inside the guide groove 36.
[0062] Working principle: When the operator adjusts the length of the toothed plate 25;
[0063] First, by rotating the knob 32 clockwise, the knob 32 can rotate, which in turn drives the bolt 33 to rotate.
[0064] Next, the toothed plate 25 can be guided to slide inside the guide groove 36 along the threaded trajectory outside the bolt 33;
[0065] This step allows for adjustment of the length of the toothed plate 25 based on different specifications of gypsum raw materials.
[0066] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards, characterized in that, include: Pressing assembly: The pressing assembly includes a worktable (11), a processing chamber (12), a controller (13), and a hydraulic rod (14); The processing chamber (12) is fixedly connected to the top of the workbench (11), the controller (13) is fixedly connected to the top of the processing chamber (12), and the hydraulic rod (14) is installed at one end of the controller (13); Limiting structure: The limiting structure includes an electric telescopic rod (21), a placement plate (22), a fixing plate (23), a screw block (24), and a sliding groove (28); The electric telescopic rod (21) is fixedly connected to the top front end of the workbench (11), the placement plate (22) is fixedly connected to the connecting end of the electric telescopic rod (21), the fixing plate (23) is fixedly connected to the top end of the placement plate (22), the slide groove (28) is opened at the top of the placement plate (22), and the screw block (24) is slidably connected to the inside of the slide groove (28).
2. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 1, characterized in that, The limiting structure also includes a toothed plate (25), a screw (26), a fixed gear (27), and a track (29); The toothed plate (25) is installed inside the processing chamber (12), the screw (26) is rotatably connected to the inside of the slide (28), the fixed gear (27) is fixedly connected to one end of the screw (26), and the track (29) is fixedly connected to the top side of the worktable (11).
3. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 2, characterized in that, The screw block (24) and the screw (26) are set on the same central axis, and the toothed plate (25) and the fixed gear (27) are meshed.
4. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 2, characterized in that, The screw block (24) and the screw rod (26) are threaded together, and the screw block (24) and the fixing plate (23) are arranged on opposite sides of each other.
5. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 1, characterized in that, The pressing assembly also includes a protective plate (15), a pressing plate (16), and a collection frame (17); The protective plate (15) is fixedly connected to the upper front end of the processing chamber (12), the pressing plate (16) is fixedly connected to the connecting end of the hydraulic rod (14), and the collection frame (17) is installed on the lower front end of the workbench (11).
6. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 1, characterized in that, It also includes adjusting the structure; The adjustment structure includes a fixed frame (31), a knob (32), a bolt (33), and a numerical plate (34); The fixed frame (31) is fixedly connected to the rear of the processing chamber (12), the knob (32) is rotatably connected to the rear of the fixed frame (31), the bolt (33) is fixedly connected to one end of the knob (32), and the numerical plate (34) is fixedly connected to the inside of the processing chamber (12).
7. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 6, characterized in that, The adjustment structure also includes an observation window (35) and a guide groove (36); The observation window (35) is located on the outside of the processing chamber (12), and the guide groove (36) is located at the rear of the processing chamber (12).
8. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 7, characterized in that, The bolt (33) and the toothed plate (25) are set on the same central axis, and the bolt (33) and the toothed plate (25) are threaded together.
9. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 7, characterized in that, The guide groove (36) and the fixed frame (31) are interconnected, and the toothed plate (25) is slidably connected inside the guide groove (36).
10. The integrated molding and pressing device for processing mesoporous phosphogypsum insulation boards according to claim 6, characterized in that, The numerical plate (34) is disposed on one side of the toothed plate (25).