A three-row machine automatic collecting device
By designing a three-row automatic collection device, which uses detection components and vacuum suction cup components to automatically collect and transport finished condoms, the problem of low efficiency in manual collection is solved, and efficient finished product transportation and highly adaptable automated production are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGMEI BAIHAN MEDICAL PROD (HUBEI) CO LTD
- Filing Date
- 2025-09-18
- Publication Date
- 2026-07-24
AI Technical Summary
The current method of collecting finished condom products produced by three-row machines mainly relies on manual labor or simple collection baskets, resulting in low processing efficiency and inability to efficiently transport them to the next process.
An automatic collection device for a three-row machine was designed, including a frame, a first detection component, a drive mechanism, a support base, a collection component, and a vacuum generator. The detection component monitors the finished product, the drive mechanism adjusts the position of the collection component, and the vacuum suction cup component automatically adsorbs and transports the finished product to the conveyor belt mechanism.
It enables automated collection and conveying of finished products, improves processing efficiency, adapts to machine tools of different sizes, and can be widely used in various machine tools arranged side by side.
Smart Images

Figure CN224547414U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of collection device technology, specifically to an automatic collection device for a three-row machine. Background Technology
[0002] Condoms are a common contraceptive tool and an effective means of preventing sexually transmitted diseases. They are thin films made of latex, polyurethane, or other synthetic materials. To improve manufacturing efficiency, multiple machine tools are usually arranged in parallel for production. Taking a "three-row machine" as an example, three machine tools work simultaneously to produce finished products. The finished products from a three-row machine are mostly collected manually or in simple collection baskets. This method of collection is inconvenient for conveying the finished products to the next process, reducing overall processing efficiency. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background technology by proposing an automatic collection device for a three-row machine.
[0004] The technical solution of this utility model is as follows: an automatic collection device for a three-row machine, comprising: a frame with a mounting bracket installed on one side of its top; three sets of first detection components, each set being adjustablely mounted on the mounting bracket and corresponding to the finished product output end of three machine tools; a drive mechanism mounted on the frame; a support base mounted on the output end of the drive mechanism, the support base being adjusted along the Y-axis and Z-axis of the frame by the drive mechanism; three collection components, each consisting of an adjustable base mounted on the support base, a second detection component mounted on the adjustable base, and a vacuum suction cup assembly, the second detection component having the same structure as the first detection component; and a vacuum generator mounted on the top of the frame, the vacuum generator being connected to the vacuum suction cup assembly in the three collection components via a vacuum hose.
[0005] Preferably, the first detection component consists of an I-shaped base, a photoelectric sensor mounted at the bottom of the I-shaped base, and an industrial camera component.
[0006] Preferably, the mounting bracket has a mounting groove, and the bottom of the mounting bracket has a sliding channel connected to the mounting groove. An elastic element is installed at the top of the mounting groove, and an abutment plate is installed at the bottom of the elastic element. The I-shaped seat is slidably connected between the mounting groove and the sliding channel, and the abutment plate abuts against the top of the I-shaped seat.
[0007] Preferably, the bottom of the frame is provided with multiple sets of casters, each caster is equipped with a brake, and a shock-absorbing seat is provided between the casters and the frame.
[0008] Preferably, the support base has an adjustment cavity, the adjustment base is slidably connected to the adjustment cavity, the adjustment base has a relief groove, the relief groove corresponds to the top edge of the support base, the inner wall of the relief groove is slidably connected to an abutment seat, the adjustment base is threadedly connected to an adjustment rod, the bottom end of the adjustment rod extends into the relief groove and is rotatably connected to the abutment seat.
[0009] Preferably, a mounting base is installed on the frame and on the side away from the mounting bracket, and a conveyor belt mechanism is provided on the mounting base.
[0010] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: This utility model uses three sets of first detection components with adjustable spacing to facilitate real-time monitoring of the finished products output from the output ends of the three sets of machine tools arranged side by side, and transmits the monitoring information to the controller, which then activates the drive mechanism and vacuum generator to make adjustments; the drive mechanism facilitates the automatic adsorption of the finished products output from the output ends of the three sets of machine tools arranged side by side by the three sets of machine tools by the three sets of machine tools, and conveys the finished products to the conveyor belt mechanism for subsequent processes, thereby improving material collection efficiency; and the three sets of collection components are easy to adjust the spacing, which can adapt to machine tools of various sizes arranged side by side, thus having a wider range of applications. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0012] Figure 2 This is a schematic diagram showing the connection between the collection component and the support base of this utility model;
[0013] Figure 3 This is a schematic diagram of the collection component structure of this utility model;
[0014] Figure 4 This is a schematic diagram of the connection between the first detection component and the mounting bracket of this utility model.
[0015] Reference numerals: 1. Frame; 2. Mounting base; 201. Conveyor belt mechanism; 3. Mounting bracket; 301. Abutment plate; 302. Elastic element; 4. I-shaped base; 401. Photoelectric sensor; 402. Industrial camera assembly; 5. Drive mechanism; 501. Extension base; 502. Support base; 503. Adjustment cavity; 6. Adjustment base; 601. Relief groove; 602. Abutment base; 603. Adjustment rod; 604. Second detection assembly; 605. Vacuum suction cup assembly; 606. Vacuum generator. Detailed Implementation
[0016] Example 1
[0017] like Figures 1 to 4As shown, this utility model proposes an automatic collection device for a three-row machine, including a frame 1, a first detection component, a drive mechanism 5, a support base 502, a collection component, and a vacuum generator 606; a mounting frame 3 is detachably installed on one side of the top of the frame 1; three sets of the first detection component are provided, and the three sets of first detection components are adjustablely installed on the mounting frame 3, with each set corresponding to the finished product output end of one of the three machine tools; the drive mechanism 5 is mounted on the frame 1; the support base 502 is installed at the output end of the drive mechanism 5, and the support base 502 is adjusted along the Y-axis and Z-axis directions of the frame 1 by the drive mechanism 5. The drive mechanism 5 is existing technology and mainly consists of a horizontal moving component mounted on the frame 1, a lifting component mounted on the moving part of the horizontal moving component, and an extension base 501 installed at the output end of the lifting component. The extension seat 501 is L-shaped, and the other end of the extension seat 501 is connected to the support seat 502. The lifting component is a hydraulic rod. The horizontal moving component consists of a mounting box located at the top of the inside of the frame 1, a threaded rod that is driven by a motor to rotate and connect to the mounting box, and a moving component that is slidably connected to the inner wall of the mounting box. The moving component is threadedly connected to the threaded rod. There are three sets of collection components. The collection components consist of an adjustable seat 6 that is adjustable and installed on the support seat 502, a second detection component 604 installed on the adjustable seat 6, and a vacuum suction cup component 605. The second detection component 604 has the same structure as the first detection component. The vacuum generator 606 is located at the top of the frame 1. The vacuum generator 606 is connected to the vacuum suction cup component 605 in the three sets of collection components through a vacuum hose. The frame 1 is provided with a guide seat that is compatible with the hose.
[0018] Furthermore, the first detection component consists of an I-shaped base 4, a photoelectric sensor 401 installed at the bottom of the I-shaped base 4, and an industrial camera component 402.
[0019] Furthermore, the mounting frame 3 is connected to the top of the frame 1 via a bracket. The mounting frame 3 has a mounting groove and a sliding channel at its bottom. The sliding channel is connected to the mounting groove. Multiple sets of elastic elements 302 are installed at the top of the mounting groove. Each elastic element 302 consists of a telescopic rod and a spring sleeved on its outside. An abutment plate 301 is installed at the bottom of the elastic element 302. The I-shaped seat 4 is slidably connected between the mounting groove and the sliding channel. The abutment plate 301 abuts against the top of the I-shaped seat 4. An anti-slip pad is provided at the abutment end of the abutment plate 301 to increase the friction at the abutment point with the I-shaped seat 4 and prevent easy sliding without external force adjustment.
[0020] Furthermore, the bottom of the frame 1 is equipped with multiple sets of casters, each with a brake, and a shock-absorbing seat is provided between the casters and the frame 1.
[0021] Furthermore, the support base 502 has an adjustment cavity 503, and the adjustment base 6 is slidably connected to the adjustment cavity 503. The adjustment base 6 has a relief groove 601, which corresponds to the top edge of the support base 502. The inner wall of the relief groove 601 is slidably connected to the abutment seat 602. The adjustment base 6 is threadedly connected to the adjustment rod 603, and the bottom end of the adjustment rod 603 extends into the relief groove 601 and is rotatably connected to the abutment seat 602 through a bearing. The bottom end of the abutment seat 602 is provided with an anti-slip pad to increase the friction force between it and the top edge of the support base 502, and to prevent easy slippage under non-external force adjustment.
[0022] In this embodiment, the frame 1 is moved near the three sets of machine tools arranged side by side using the casters, and the brake is locked. The abutment plate 301 is pushed upward along the mounting groove through the sliding channel. At this time, the abutment plate 301 no longer presses the I-shaped seat 4 against the bottom of the mounting groove, so that the three sets of first detection components can be moved along the mounting groove to a suitable position, so that the photoelectric sensor 401 and the industrial camera component 402 correspond to the output end of the corresponding machine tool, which is convenient for monitoring the finished product output of the machine tool. Then the abutment plate 301 is released, and the elastic element... Under the elastic recovery action of 302, the abutment plate 301 is driven to re-tighten the three sets of I-shaped seats 4 that have been adjusted to the mounting groove; the adjusting seat 6 is slid along the adjusting cavity 503 until the second detection component 604 detects that the adjusting seat 6 has moved along the support seat 502 to the position corresponding to the machine tool output end. The adjusting rod 603 is rotated to drive the abutment seat 602 to slide down along the side wall of the relief groove 601 until the abutment seat 602 is pressed against the top edge of the support seat 502, thereby limiting the vacuum suction cup assembly 605 and the support seat 502.
[0023] After the three sets of machine tools have finished processing the finished condoms, the first detection components of each set monitor the finished products at the output end of the machine tools and transmit the monitoring information to the controller. The controller then starts the drive mechanism 5 to move the support base 502 toward the output end of the three sets of machine tools and move the three sets of vacuum suction cup assemblies 605 downward. At the same time, the vacuum generator 606 is started, and the three sets of vacuum suction cup assemblies 605 adsorb the finished products at the output end of the three sets of machine tools. Then, the drive mechanism 5 moves the three sets of vacuum suction cup assemblies 605 that adsorb the finished products away from the output end of the machine tools until the finished products are transported to the collection frame placed on the other side of the frame 1 and fall down, thus completing the automatic collection of finished products.
[0024] Example 2
[0025] like Figure 1As shown, the automatic collection device for a three-row machine proposed in this utility model, compared with the first embodiment, has a mounting base 2 installed on the side of the frame 1 away from the mounting frame 3. The mounting base 2 is provided with a conveyor belt mechanism 201. The conveyor belt mechanism 201 is the prior art and mainly consists of a conveyor belt, a drive device, idlers, rollers, tensioning devices, safety protection devices, etc.
[0026] In this embodiment, after the three sets of collecting components adsorb the three finished products, the driving mechanism 5 drives the three sets of collecting components to continue moving towards the conveyor belt mechanism 201 until the driving mechanism 5 moves the three sets of collecting components to a suitable position above the conveyor belt mechanism 201. The vacuum generator 606 releases the vacuum, causing the three sets of collecting components to drop the adsorbed finished products onto the conveyor belt mechanism 201. The conveyor belt mechanism 201 then transports the finished products to the next process, improving processing efficiency.
[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. An automatic collection device for a three-row machine, characterized in that, include: The frame (1) has a mounting bracket (3) installed on one side of its top; The first detection component is provided in three sets. The three sets of first detection components can be adjusted and installed on the mounting bracket (3). The three sets of first detection components correspond to the finished product output ends of the three machine tools respectively. The drive mechanism (5) is mounted on the frame (1); A support base (502) is installed at the output end of the drive mechanism (5). The support base (502) is driven by the drive mechanism (5) to adjust along the Y-axis and Z-axis directions of the frame (1). The collection component is provided in three sets. The collection component consists of an adjustable seat (6) that is adjustable and mounted on the support base (502), a second detection component (604) mounted on the adjustable seat (6), and a vacuum suction cup component (605). The second detection component (604) has the same structure as the first detection component. And a vacuum generator (606) is located at the top of the frame (1), and the vacuum generator (606) is connected to the vacuum suction cup assembly (605) of the three collection assemblies via a vacuum hose.
2. The automatic collection device for a three-row machine according to claim 1, characterized in that, The first detection component consists of an I-shaped base (4), a photoelectric sensor (401) installed at the bottom of the I-shaped base (4), and an industrial camera component (402).
3. The automatic collection device for a three-row machine according to claim 2, characterized in that, The mounting bracket (3) has a mounting groove, and the bottom of the mounting bracket (3) has a sliding channel. The sliding channel is connected to the mounting groove. An elastic element (302) is installed at the top of the mounting groove. An abutment plate (301) is installed at the bottom of the elastic element (302). The I-shaped seat (4) is slidably connected between the mounting groove and the sliding channel, and the abutment plate (301) abuts against the top of the I-shaped seat (4).
4. The automatic collection device for a three-row machine according to claim 1, characterized in that, The bottom of the frame (1) is equipped with multiple sets of casters, each caster is equipped with a brake, and a shock-absorbing seat is provided between the casters and the frame (1).
5. The automatic collection device for a three-row machine according to claim 1, characterized in that, An adjustment cavity (503) is provided on the support base (502). The adjustment base (6) is slidably connected to the adjustment cavity (503). A relief groove (601) is provided on the adjustment base (6). The relief groove (601) corresponds to the top edge of the support base (502). An abutment seat (602) is slidably connected to the inner wall of the relief groove (601). An adjustment rod (603) is threadedly connected to the adjustment base (6). The bottom end of the adjustment rod (603) extends into the relief groove (601) and is rotatably connected to the abutment seat (602).
6. The automatic collection device for a three-row machine according to claim 1, characterized in that, A mounting base (2) is installed on the frame (1) and on the side away from the mounting frame (3), and a conveyor belt mechanism (201) is provided on the mounting base (2).