Cloth rolling device for open-width circular knitting machine

Abstract

The utility model discloses a cloth rolling device of open width circular machine, include: first cloth guide roller group, first cloth guide roller group is located below the needle disc of open width circular machine, and first cloth guide roller group includes two first cloth guide rollers, and two first cloth guide rollers are at the same height, and parallel and tangential setting, to common clamping cloth, second cloth guide roller group, the height that second cloth guide roller group is lower than the height of first cloth guide roller group, and second cloth guide roller group includes upper cloth guide roller and lower cloth guide roller, and the height of lower cloth guide roller is lower than the height of upper cloth guide roller, and upper cloth guide roller and lower cloth guide roller parallel and tangential setting, to common clamping cloth, cloth roller, cloth roller is used for winding cloth. Guiding cloth moves simultaneously, still will common clamping cloth, guarantees cloth everywhere all taut, and lower cloth guide roller is higher than upper cloth guide roller, makes cloth's trend gradually gentle downward, therefore, the utility model has the advantages of guaranteeing cloth everywhere all taut, and cloth trend is more smooth.

Description

Technical Field

[0001] This application relates to the field of fabric winding technology for open-width circular knitting machines, and specifically to a fabric winding device for an open-width circular knitting machine. Background Technology

[0002] When the open-width circular knitting machine is working, the woven fabric is fed downwards and guided to the front of the roll-up roller by multiple sets of guide rollers, and then rolled up by the roll-up roller.

[0003] The guide roller groups are set up differently at different locations. In some guide roller groups, there is a large gap between the guide rollers, and the guide roller group only plays a guiding role. In other guide roller groups, the guide rollers are clamped together, and the fabric is clamped while being guided. Therefore, during the winding process, the fabric is subjected to uneven force in different parts. Some parts of the fabric are in a tense state, while other parts are in a loose state. The tension of the fabric is different in different parts, which can easily affect the flatness of the fabric when it is wound on the roll roller. In addition, the guiding direction of the guide roller group of the existing open-width circular knitting machine makes the movement of the fabric more jerky and unsmooth. Utility Model Content

[0004] Therefore, it is necessary to provide a fabric winding device for a circular knitting machine to solve the problems of inconsistent tension and uneven movement of fabric in different parts of the fabric during the winding process of the existing circular knitting machine.

[0005] To achieve the above objectives, the inventor provides a fabric winding device for a circular knitting machine, comprising:

[0006] The first guide roller group is located below the needle plate of the circular knitting machine. The first guide roller group includes two first guide rollers. The two first guide rollers are at the same height and are arranged in parallel and tangentially to clamp the fabric together.

[0007] The second guide roller group is located at a lower height than the first guide roller group. The second guide roller group includes an upper guide roller and a lower guide roller. The lower guide roller is located at a lower height than the upper guide roller. The upper and lower guide rollers are parallel and tangentially arranged to clamp the fabric together.

[0008] A fabric winding roller is used to wind up fabric that has passed through the first guide roller group and the second guide roller group in sequence.

[0009] In some embodiments, the second guide roller group is provided with several groups, and the several groups of second guide roller groups are arranged sequentially from top to bottom.

[0010] In some embodiments, the lower projection of the first guide roller group is adjacent to the second guide roller group, and the lower projection of the first guide roller group intersects the axial direction of the second guide roller group.

[0011] In some embodiments, it also includes:

[0012] The guide roller is positioned at a height between the height of the first guide roller group and the height of the second guide roller group, and the lower projections of the guide roller, the first guide roller group, and the second guide roller group form a triangle.

[0013] In some embodiments, the surface of the steering guide roller is smooth.

[0014] In some embodiments, it also includes:

[0015] A rotary frame is connected to the needle plate of the open-width circular knitting machine and can rotate with the needle plate; the first guide roller group, the second guide roller group, and the roll roller are located at the rotary frame.

[0016] In some embodiments, it also includes:

[0017] A power mechanism, together with the first guide roller group, the second guide roller group, and the roll-up roller, drives the first guide roller group, the second guide roller group, and the roll-up roller to rotate.

[0018] In some embodiments, the power mechanism includes a first power group, a second power group, and a fabric winding power group, which are used to drive the first guide roller group, the second guide roller group, and the fabric winding roller to rotate, respectively.

[0019] In some embodiments, the surfaces of the first guide roller, the upper guide roller, and the lower guide roller are provided with an anti-slip layer.

[0020] In some embodiments, the height of the fabric roll roller is not higher than the height of the lower guide roller.

[0021] Unlike existing technologies, the fabric winding device of the open-width circular knitting machine described in the above technical solution guides the fabric movement through the first guide roller group and the second guide roller group, and finally winds it up through the winding roller. The two first guide rollers of the first guide roller group are at the same height and are parallel and tangentially arranged, meaning they are in close contact with each other. While guiding the fabric movement, the two first guide rollers also clamp the fabric together, ensuring that the fabric between the needle plate and the first guide roller group is kept taut. The second guide roller group includes an upper guide roller and a lower guide roller. The fabric first passes over the upper guide roller, then around the upper and lower guide rollers, then around the lower guide roller, and finally winds up at the winding roller. The lower guide roller is positioned lower than the upper guide roller. The height of the fabric guide rollers allows the fabric to gradually and smoothly descend, making its movement more fluid. Furthermore, the upper and lower guide rollers are parallel and tangential, meaning they are in close contact with each other. While guiding the fabric's movement, the upper and lower guide rollers also clamp it together, ensuring that the fabric between the second guide roller group and the roll-up roller is taut, as is the fabric between the first and second guide roller groups. Therefore, the roll-up device of the circular knitting machine ensures even force distribution across the fabric, keeping all parts of the fabric taut. This double tension prevents slippage, guarantees the flatness of the fabric rolled onto the roll-up roller, and adjusts the guiding direction for smoother fabric movement.

[0022] The above description of the utility model is merely an overview of the technical solution of this application. In order to enable those skilled in the art to better understand the technical solution of this application and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this application easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this application. Attached Figure Description

[0023] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of specific embodiments of this application and other related content, and should not be considered as limitations on this application.

[0024] In the accompanying drawings of the instruction manual:

[0025] Figure 1 This is a schematic diagram of the fabric winding device of the open-width circular knitting machine described in a specific embodiment;

[0026] Figure 2 This is a front view schematic diagram of the fabric winding device of the circular knitting machine described in the specific embodiment;

[0027] Figure 3 This is a side view of the fabric winding device of the circular knitting machine described in the specific embodiment;

[0028] Figure 4 This is a top view of the fabric winding device of the circular knitting machine described in the specific embodiment;

[0029] Figure 5 This is a side view schematic diagram of the fabric winding device of another type of circular knitting machine according to a specific embodiment;

[0030] The reference numerals used in the above figures are explained as follows:

[0031] 1. First guide roller group;

[0032] 100. First guide roller; 101. Anti-slip layer;

[0033] 2. Second guide roller group;

[0034] 200. Upper guide roller;

[0035] 201. Lower guide roller;

[0036] 3. Fabric rolling roller;

[0037] 4. Steering guide roller;

[0038] 5. Rotary frame;

[0039] 500, rotary table;

[0040] 6. First power unit;

[0041] 7. Second power unit;

[0042] 8. Fabric;

[0043] 9. Needle plate. Detailed Implementation

[0044] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0045] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0046] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0047] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.

[0048] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.

[0049] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.

[0050] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.

[0051] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0052] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0053] When the open-width circular knitting machine is working, the woven fabric is fed downwards and guided to the front of the roll-up roller by multiple sets of guide rollers, and then rolled up by the roll-up roller.

[0054] The guide roller groups are set up differently at different locations. In some guide roller groups, there is a large gap between the guide rollers, and the guide roller group only plays a guiding role. In other guide roller groups, the guide rollers are clamped together, and the fabric is clamped while being guided. Therefore, during the winding process, the fabric is subjected to uneven force in different parts. Some parts of the fabric are in a tense state, while other parts are in a loose state. The tension of the fabric is different in different parts, which can easily affect the flatness of the fabric when it is wound on the roll roller. In addition, the guiding direction of the guide roller group of the existing open-width circular knitting machine makes the movement of the fabric more jerky and unsmooth.

[0055] Therefore, this application provides a fabric winding device for a circular knitting machine, used to wind up the fabric woven by the circular knitting machine. In particular, while guiding the fabric at various points, it can clamp the fabric, ensure uniform tension while moving the fabric, avoid yarn slippage, and make the fabric feeding smoother.

[0056] Please see Figure 1 In a specific embodiment, the fabric winding device of the circular knitting machine includes a first guide roller group 1, a second guide roller group 2, and a winding roller 3; the first guide roller group 1 is located below the needle plate 9 of the circular knitting machine, and the first guide roller group 1 includes two first guide rollers 100. Please refer to [link to relevant documentation]. Figure 2 The two first guide rollers 100 are at the same height, parallel and tangential, to clamp the fabric together; please refer to Figure 3 The second guide roller group 2 is at a lower height than the first guide roller group 1. The second guide roller group 2 includes an upper guide roller 200 and a lower guide roller 201. The lower guide roller 201 is at a lower height than the upper guide roller 200. The upper guide roller 200 and the lower guide roller 201 are parallel and tangentially arranged to clamp the fabric 8 together. The winding roller 3 is used to wind up the fabric 8 that has passed through the first guide roller group 1 and the second guide roller group 2 in sequence.

[0057] The fabric winding device of the open-width circular knitting machine guides the fabric 8 to move through the first guide roller group 1 and the second guide roller group 2, and finally winds it up through the winding roller 3.

[0058] In the first guide roller group 1, the two first guide rollers 100 are at the same height, parallel and tangential, meaning they are in close contact with each other. While guiding the fabric 8, the two first guide rollers 100 also clamp the fabric 8 together, ensuring that the fabric 8 between the needle plate 9 and the first guide roller group 1 is stretched and in a taut state. The second guide roller group 2 includes an upper guide roller 200 and a lower guide roller 201. The fabric 8 first passes over the upper guide roller 200, then around the upper guide roller 200 and the lower guide roller 201, then around the lower guide roller 201, and finally is wound up at the roll-up roller 3. The lower guide roller 201 is at a lower height than the upper guide roller 200, allowing the fabric 8 to gradually and smoothly move downwards, making the fabric 8 travel more smoothly. Additionally, the upper guide roller 200... The upper guide roller 200 and the lower guide roller 201 are arranged parallel and tangentially, that is, the upper guide roller 200 and the lower guide roller 201 are in close contact with each other. While guiding the fabric 8 to move, the upper guide roller 200 and the lower guide roller 201 will also clamp the fabric 8 together, so as to ensure that the fabric 8 between the second guide roller group 2 and the roll roller 3 can be stretched and in a tensioned state, and also to ensure that the fabric 8 between the first guide roller group 1 and the second guide roller group 2 can be stretched and in a tensioned state.

[0059] Therefore, by double-tensioning the fabric 8 through the first guide roller group 1 and the second guide roller group 2, the winding device of the open-width circular knitting machine can make the fabric 8 be subjected to uniform force, so that all positions of the fabric 8 are in a taut state, avoiding yarn slippage, ensuring the flatness of the fabric 8 wound on the winding roller 3, and adjusting the guiding direction to make the fabric 8 move more smoothly and feed more smoothly.

[0060] In some embodiments, the lower projection of the first guide roller group 1 is adjacent to the second guide roller group 2, and the lower projection of the first guide roller group 1 intersects the axial direction of the second guide roller group 2.

[0061] Please see Figure 4 In some embodiments, the lower projection of the first guide roller group 1 is adjacent to the second guide roller group 2, and the lower projection of the first guide roller group 1 is orthogonal to the axial direction of the second guide roller group 2.

[0062] In some embodiments, a guiding roller 4 is further included. The height of the guiding roller 4 is between the height of the first guiding roller group 1 and the height of the second guiding roller group 2, and the lower projections of the guiding roller 4, the first guiding roller group 1, and the second guiding roller group 2 form a triangle. By changing the moving direction of the fabric 8 through the guiding roller 4, the moving direction of the fabric 8 is changed from vertical to horizontal and towards the second guiding roller group 2, so that the fabric 8 guided by the first guiding roller group 1 can move towards the second guiding roller group 2, and the second guiding roller group 2 can guide and clamp the fabric 8.

[0063] The steering guide roller 4 is used to change the direction of movement of the fabric 8. It can move the fabric 8 without driving it. It can cooperate with the first guide roller group 1 and the second guide roller group 2 to ensure the smooth movement of the fabric 8. Therefore, in some embodiments, the surface of the steering guide roller 4 is smooth.

[0064] In some embodiments, the guide roller 4 is a smooth stainless steel rod.

[0065] The first guide roller group 1 and the second guide roller group 2 need to drive the fabric 8 forward by their own rotation. In order to avoid slippage, in some embodiments, the surfaces of the first guide roller 100, the upper guide roller 200 and the lower guide roller 201 are provided with an anti-slip layer 101. The anti-slip layer 101 can prevent the fabric 8 from slipping relative to the first guide roller 100, the upper guide roller 200 and the lower guide roller 201.

[0066] In some embodiments, the anti-slip layer 101 can be a silicone sleeve, a rubber sleeve, or anti-slip protrusions on the surfaces of the first guide roller 100, the upper guide roller 200, and the lower guide roller 201. By providing the anti-slip sleeve, the fabric 8 can be prevented from slipping, ensuring that the fabric 8 can move forward at its inherent speed without stagnation, and ensuring that the fabric 8 is subjected to uniform force at all points.

[0067] In some embodiments, a rotary frame 5 is also included, which is connected to the needle plate 9 of the open-width circular knitting machine and can rotate with the needle plate 9; the first guide roller group 1, the second guide roller group 2, and the roll roller 3 are disposed at the rotary frame 5.

[0068] In some embodiments, the bottom of the rotary frame 5 is provided with a rotary disk 500, which can rotate synchronously with the needle plate 9 so that the entire fabric winding device of the open-width circular knitting machine can rotate with the operation of the needle plate 9.

[0069] In some embodiments, the first guide roller group 1 is mounted on the rotary frame 5 via a first base, and two first guide rollers 100 are mounted on the first base via a first mounting shaft, and the two first guide rollers 100 are rotatable via the first mounting shaft; similarly, the second guide roller group 2 is mounted on the rotary frame 5 via a second base, and the upper guide roller 200 and lower guide roller 201 are respectively mounted on the second base via a second mounting shaft, and the upper guide roller 200 and lower guide roller 201 are rotatable via the second mounting shaft; similarly, the fabric winding shaft is mounted on the rotary frame 5 via a third base, and the fabric winding shaft is mounted on the third base via a third mounting shaft, and the fabric winding shaft is rotatable via the third mounting base.

[0070] In some embodiments, the steering guide roller 4 is also located at the rotary frame 5, and the steering guide roller 4 is located at the rotary frame 5 via a fourth base, and the steering guide roller 4 is located at the fourth base via a mounting shaft.

[0071] In some embodiments, a power mechanism is also included, which, together with the first guide roller group 1, the second guide roller group 2, and the winding roller 3, drives the first guide roller group 1, the second guide roller group 2, and the winding roller 3 to rotate, thereby causing the first guide roller group 1 and the second guide roller group 2 to drive the fabric 8 forward, and causing the winding roller 3 to wind up the fabric 8.

[0072] In some embodiments, the power mechanism includes a first power group 6, a second power group 7, and a fabric winding power group, which are used to drive the first guide roller group 1, the second guide roller group 2, and the fabric winding roller 3 to rotate, respectively.

[0073] In some embodiments, the first power unit 6 is driven to the first mounting shaft to drive the first guide roller 100 to rotate and drive the fabric 8 forward; the second power unit 7 is driven to the second mounting shaft to drive the upper guide roller 200 and the lower guide roller 201 to rotate and drive the fabric 8 forward; the fabric winding power unit is driven to the third mounting shaft to drive the fabric winding roller 3 to rotate and wind up the fabric 8.

[0074] In some embodiments, the height of the roll roller 3 is not higher than the height of the lower guide roller 201. The path of the fabric 8 from the first guide roller group 1 to the second guide roller group 2, and then from the second guide roller group 2 to the roll roller 3, is all gently downward, making the fabric 8 travel more smoothly.

[0075] In some embodiments, the second guide roller group 2 is provided with several groups, such as Figure 5The diagram shows two sets of several sets of second guide roller groups 2 arranged sequentially from top to bottom. The upper guide roller 200 and lower guide roller 201 of each set of second guide roller groups 2 are tangentially arranged. Each set of second guide roller groups 2 can guide and convey the fabric 8 while clamping the fabric 8. The fabric 8 between adjacent sets of second guide roller groups 2 can be in a taut state, thereby making the entire open-width circular knitting machine's winding device have multiple tensions on the fabric 8. This ensures that the fabric 8 is subjected to uniform force and that all positions of the fabric 8 are in a taut state, preventing yarn slippage and ensuring the flatness of the fabric 8 wound on the winding roller 3.

[0076] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this application, this should not limit the scope of patent protection of this application. Any technical solutions that are based on the essential concept of this application and utilize the content described in the text and drawings of this application, resulting in equivalent structural or procedural substitutions or modifications, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this application.

Claims

1. A fabric winding device for a circular knitting machine, characterized in that, include: The first guide roller group is located below the needle plate of the circular knitting machine. The first guide roller group includes two first guide rollers. The two first guide rollers are at the same height and are arranged in parallel and tangentially to clamp the fabric together. The second guide roller group is located at a lower height than the first guide roller group. The second guide roller group includes an upper guide roller and a lower guide roller. The lower guide roller is located at a lower height than the upper guide roller. The upper and lower guide rollers are parallel and tangentially arranged to clamp the fabric together. A fabric winding roller is used to wind up fabric that has passed through the first guide roller group and the second guide roller group in sequence.

2. The fabric winding device of the open-width circular knitting machine according to claim 1, characterized in that, The second guide roller group has several groups, and the several groups of second guide roller groups are arranged sequentially from top to bottom.

3. The fabric winding device of the open-width circular knitting machine according to claim 1, characterized in that, The lower projection of the first guide roller group is adjacent to the second guide roller group, and the lower projection of the first guide roller group intersects the axial direction of the second guide roller group.

4. The fabric winding device of the open-width circular knitting machine according to claim 3, characterized in that, Also includes: The guide roller is positioned at a height between the height of the first guide roller group and the height of the second guide roller group, and the lower projections of the guide roller, the first guide roller group, and the second guide roller group form a triangle.

5. The fabric winding device of the open-width circular knitting machine according to claim 4, characterized in that, The surface of the steering guide roller is smooth.

6. The fabric winding device of the open-width circular knitting machine according to claim 1, characterized in that, Also includes: A rotary frame is connected to the needle plate of the open-width circular knitting machine and can rotate with the needle plate; the first guide roller group, the second guide roller group, and the roll roller are located at the rotary frame.

7. The fabric winding device of the open-width circular knitting machine according to claim 1, characterized in that, Also includes: A power mechanism, together with the first guide roller group, the second guide roller group, and the roll-up roller, drives the first guide roller group, the second guide roller group, and the roll-up roller to rotate.

8. The fabric winding device of the open-width circular knitting machine according to claim 7, characterized in that, The power mechanism includes a first power group, a second power group, and a fabric winding power group, which are used to drive the first guide roller group, the second guide roller group, and the fabric winding roller to rotate, respectively.

9. The fabric winding device of the open-width circular knitting machine according to claim 1, characterized in that, The surfaces of the first guide roller, the upper guide roller, and the lower guide roller are provided with an anti-slip layer.

10. The fabric winding device of the open-width circular knitting machine according to claim 1, characterized in that, The height of the fabric roll roller is not higher than the height of the lower guide roller.

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