A fast stabilizing regulating wheel for printing and dyeing cloth

Abstract

The utility model discloses a kind of printing and dyeing cloth speed steady regulating wheel, belong to printing and dyeing technical field, and its technical scheme main points include bottom plate and cloth, the top of the bottom plate is rotatably connected with first rotating roller, the both sides of the bottom of first rotating roller are fixedly connected with tension sensor, the bottom of tension sensor is fixedly connected with the top of bottom plate, the top of the bottom plate is rotatably connected with second rotating roller, the front side of the top of bottom plate is provided with regulating wheel body, the left side of the top of bottom plate is provided with limit mechanism, the surface of regulating wheel body is provided with sleeve joint mechanism;It solves that the surface material of part of existing printing and dyeing cloth speed regulating wheel is inconvenient to replace, it is inconvenient to customize replacement according to cloth of different roughness, when cloth speed regulating wheel surface is relatively rough, to avoid skidding, it is convenient to transport rough cloth, then, when transporting delicate silk, it is easy to cause scratch to delicate silk.

Description

Technical Field

[0001] This utility model relates to the field of printing and dyeing technology, and in particular to a printing and dyeing fabric speed stabilization adjustment wheel. Background Technology

[0002] Dyeing and printing are key processes in textile processing. Their quality directly depends on the stability of fabric conveying during the dyeing and printing process. Before entering dyeing vats, printing machines, and other equipment, the fabric needs to maintain a uniform linear speed. If the speed fluctuates, it will lead to uneven dye adhesion on the fabric, misalignment of printed patterns, stretching and deformation, which will seriously affect the quality of the finished product. Therefore, a fabric speed stabilization adjustment wheel is required.

[0003] The surface material of some existing speed adjustment wheels for printed fabrics is not easy to change, and it is not convenient to customize the replacement according to different textures of fabrics. When the surface of the speed adjustment wheel is relatively rough, in order to avoid slipping and facilitate the conveying of rough fabrics, it is easy to scratch the fine silk when conveying it.

[0004] To address this, a speed-stabilizing adjustment wheel for dyeing and printing fabrics is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a printing and dyeing speed stabilizing adjustment wheel, which can solve the problem that the surface material of some existing printing and dyeing speed adjustment wheels is inconvenient to change, and it is not convenient to customize the change according to the different roughness of the fabric. When the surface of the speed adjustment wheel is relatively rough, in order to avoid slipping and facilitate the conveying of rough fabric, it is easy to scratch the fine silk when conveying it.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a printing and dyeing fabric speed stabilization adjustment wheel, comprising a base plate and fabric, a first rotating roller rotatably connected to the top of the base plate, tension sensors fixedly connected to both sides of the bottom of the first rotating roller, the bottom of the tension sensors fixedly connected to the top of the base plate, a second rotating roller rotatably connected to the top of the base plate, an adjustment wheel body provided on the front side of the top of the base plate, a limit mechanism provided on the left side of the top of the base plate, and a sleeve mechanism provided on the surface of the adjustment wheel body; the sleeve mechanism includes microfiber fleece, four insert strips and a bushing, the insert strips fixedly connected to the inner wall of the bushing, the microfiber fleece fixedly bonded to the surface of the bushing, and the surface of the bushing in contact with the surface of the adjustment wheel body.

[0007] Preferably, the interior of the adjusting wheel body is provided with a slot for use with the plug strip, and the plug strip is movably inserted into the interior of the slot.

[0008] Preferably, a rotating frame is provided on both sides of the front top of the base plate. The bottom of the right rotating frame is fixedly connected to the top of the base plate. The adjusting wheel body is rotatably connected inside the rotating frame. A variable frequency motor is fixedly connected to the right side of the right rotating frame. The left side of the output shaft of the variable frequency motor is fixedly connected to the right side of the adjusting wheel body.

[0009] Preferably, a controller is fixedly connected to the rear side of the top of the base plate, and the fabric passes through the top of the first roller, the bottom of the second roller and the top of the microfiber velvet in sequence.

[0010] Preferably, the limiting mechanism includes a limiting button, a limiting box, and several sliding grooves. The left rotating frame is movably disposed inside the limiting box. The left side of the limiting button passes through the limiting box and is threadedly connected to the inside of the left rotating frame. The bottom of the limiting box is fixedly connected to the top of the base plate. The sliding grooves are formed inside the limiting box.

[0011] Preferably, sliders are fixedly connected to both the front and rear sides of the left rotating frame, and the sliders are slidably connected inside the slide groove. A handle is fixedly connected to the surface of the left rotating frame.

[0012] Preferably, exhaust pipes are provided at the top and bottom of the front side of the base plate, and several exhaust holes are opened on the opposite side of the two exhaust pipes. Partitions are fixedly connected to both sides between the opposite sides of the two exhaust pipes. A three-way steam pipe is provided on the right side of the exhaust pipe, and the side of the three-way steam pipe close to the exhaust pipe is fixedly connected to the exhaust pipe. The fabric is located between the opposite sides of the two exhaust pipes.

[0013] Preferably, support plates are fixedly connected to both sides of the bottom of the bottom exhaust pipe, and the bottom of the support plates is fixedly connected to the top of the bottom plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This application sets up a socketing mechanism and a limiting mechanism. The socketing mechanism uses microfiber velvet on the surface of the bushing to adapt to the fine fabric and prevent scratches. It uses the insertion strip and slot to achieve quick disassembly and assembly, which makes it easy to replace bushings with different surface materials according to the roughness of the fabric. The limiting mechanism uses a slider and a slide to ensure the stable movement of the left rotating frame. The position is fixed by the limiting button and the handle is easy to operate, which provides convenience for bushing replacement and solves the problem of fabric scratches caused by the inconvenience of changing the surface material of the adjusting wheel.

[0016] 2. This application sets up an exhaust pipe and a steam tee pipe. After the exhaust pipe is connected to the steam tee pipe, the external steam source is connected to the steam tee pipe. The external steam is sprayed out from the exhaust hole to humidify and heat the fabric to soften the fibers. Combined with the conveying tension, wrinkle removal is achieved, which helps to improve the subsequent printing and dyeing quality of the fabric. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the printing and dyeing fabric speed stabilization adjustment wheel of this utility model;

[0018] Figure 2 This is a three-dimensional connection diagram of the base plate and the limiting box in this utility model;

[0019] Figure 3 This is a three-dimensional exploded view of the bushing and adjusting wheel body in this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the left rotating frame in this utility model;

[0021] Figure 5 This is a three-dimensional exploded view of the limiting box and the limiting button in this utility model;

[0022] Figure 6 This is a three-dimensional connection diagram of the two exhaust pipes in this utility model.

[0023] In the diagram, 1. Base plate; 2. Fabric; 3. Limiting mechanism; 301. Limiting button; 302. Limiting box; 303. Slide groove; 4. Second rotating roller; 5. First rotating roller; 6. Controller; 7. Connecting mechanism; 701. Microfiber velvet; 702. Insert strip; 703. Bushing; 8. Rotating frame; 9. Slot; 10. Adjusting wheel body; 11. Tension sensor; 12. Handle; 13. Slider; 14. Exhaust pipe; 15. Exhaust hole; 16. Three-way steam pipe; 17. Partition plate; 18. Support plate; 19. Variable frequency motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 The present invention provides the following technical solution:

[0026] A speed-stabilizing adjustment wheel for printed and dyed fabric includes a base plate 1 and a fabric 2. A first rotating roller 5 is rotatably connected to the top of the base plate 1. Tension sensors 11 are fixedly connected to both sides of the bottom of the first rotating roller 5. The bottom of the tension sensors 11 is fixedly connected to the top of the base plate 1. A second rotating roller 4 is rotatably connected to the top of the base plate 1. An adjustment wheel body 10 is provided on the front side of the top of the base plate 1. A limit mechanism 3 is provided on the left side of the top of the base plate 1. A sleeve mechanism 7 is provided on the surface of the adjustment wheel body 10. The sleeve mechanism 7 includes a microfiber fleece 701, four insert strips 702 and a bushing 703. The insert strips 702 are fixedly connected to the inner wall of the bushing 703. The microfiber fleece 701 is fixedly bonded to the surface of the bushing 703. The surface of the bushing 703 is in contact with the surface of the adjustment wheel body 10.

[0027] In this embodiment: with the base plate 1 as the basic support, the fabric 2 sequentially passes through the top of the first rotating roller 5, the bottom of the second rotating roller 4, and the top of the microfiber velvet 701 of the adjusting wheel body 10 to form a conveying path. In the limiting mechanism 3, the limiting box 302 is fixed to the left side of the base plate 1. The left rotating frame 8 slides in the groove 303 of the limiting box 302 via the slider 13. The limiting button 301 fixes its position, and the handle 12 facilitates pulling. When it is necessary to adjust the surface roughness of the adjusting wheel body 10, the limiting button 301 is removed, and the left rotating frame 8 is pulled to the rear of the limiting box 302 to disengage it from the adjusting wheel body 10. The bushing 703 connected to the adjusting wheel slot 9 via the insert strip 702 can be removed and replaced with a bushing 703 with a rubber surface to adapt to the rough fabric 2 and prevent slippage during conveying. Then, it is reset and fixed. The adjusting wheel body 10 is rotatably connected to the rotating frame 8, and the variable frequency motor 19 of the right rotating frame 8 provides power for it. The tension sensor 11 at the bottom of the first rotating roller 5 detects the tension of the fabric 2. After receiving the signal, the controller 6 controls the variable frequency motor 19 to adjust its speed. When the tension is too high, the variable frequency motor 19 decelerates; when the tension is too low, the variable frequency motor 19 accelerates, thus stabilizing the fabric speed. The upper and lower exhaust pipes 14 on the front side of the base plate 1 are connected to external steam through the three-way steam pipe 16. The steam is sprayed out through the exhaust hole 15 to heat and humidify the fabric 2, which, together with the tension, removes wrinkles. The support plate 18 supports the exhaust pipe 14, and the partition plate 17 assists the steam function, which is beneficial for subsequent printing and dyeing. This solves the problem that the surface material of some existing printing and dyeing fabric speed adjustment wheels is inconvenient to change, and it is not convenient to customize the change according to different roughness of the fabric. When the surface of the fabric speed adjustment wheel is relatively rough, it is not easy to scratch the fine silk when it is transported after the rough fabric is transported to avoid slippage.

[0028] Specifically, such as Figure 3 As shown, the inside of the adjusting wheel body 10 is provided with a slot 9 for use with the plug bar 702, and the plug bar 702 is movably inserted into the inside of the slot 9.

[0029] Specifically, such as Figure 1 and Figure 2As shown, rotating frames 8 are provided on both sides of the top front side of the base plate 1. The bottom of the right rotating frame 8 is fixedly connected to the top of the base plate 1. The adjusting wheel body 10 is rotatably connected inside the rotating frame 8. A variable frequency motor 19 is fixedly connected to the right side of the right rotating frame 8. The left side of the output shaft of the variable frequency motor 19 is fixedly connected to the right side of the adjusting wheel body 10.

[0030] Specifically, such as Figure 1 As shown, a controller 6 is fixedly connected to the rear side of the top of the base plate 1, and the fabric 2 passes through the top of the first roller 5, the bottom of the second roller 4 and the top of the microfiber velvet 701 in sequence.

[0031] In this embodiment: the bushing 703 can be quickly installed and removed by the slot 9 and the connector strip 702. The microfiber velvet 701 is compatible with the delicate fabric 2 to prevent scratches and makes it easy to replace the bushing 703 according to the type of fabric 2. The variable frequency motor 19 provides power to the adjustment wheel. With the controller 6 and the tension sensor 11, the speed can be adjusted in real time in response to changes in tension to ensure stable fabric speed and improve the printing and dyeing quality.

[0032] Specifically, such as Figure 4 and Figure 5 As shown, the limiting mechanism 3 includes a limiting button 301, a limiting box 302, and several sliding grooves 303. The left rotating frame 8 is movably disposed inside the limiting box 302. The left side of the limiting button 301 passes through the limiting box 302 and is threadedly connected to the inside of the left rotating frame 8. The bottom of the limiting box 302 is fixedly connected to the top of the base plate 1. The sliding grooves 303 are opened inside the limiting box 302.

[0033] Specifically, such as Figure 4 and Figure 5 As shown, sliders 13 are fixedly connected to the front and rear sides of the left rotating frame 8. The sliders 13 are slidably connected inside the slide groove 303. A handle 12 is fixedly connected to the surface of the left rotating frame 8.

[0034] In this embodiment: In the limiting mechanism 3, the slider 13 and the slide groove 303 cooperate to ensure the stability of the left rotating frame 8 during movement and when it is fixed. The limiting button 301 can fix the position of the rotating frame 8. The handle 12 is easy to operate, making it more convenient to install and remove the bushing 703 when adjusting the wheel, reducing the adjustment time for changing the fabric type, and improving the operating efficiency.

[0035] Specifically, such as Figure 1 and Figure 6 As shown, exhaust pipes 14 are provided on the top and bottom of the front side of the base plate 1. Several exhaust holes 15 are opened on the opposite side of the two exhaust pipes 14. Partition plates 17 are fixedly connected to both sides between the opposite sides of the two exhaust pipes 14. A three-way steam pipe 16 is provided on the right side of the exhaust pipe 14. The side of the three-way steam pipe 16 near the exhaust pipe 14 is fixedly connected to the exhaust pipe 14. The fabric 2 is located between the opposite sides of the two exhaust pipes 14.

[0036] Specifically, such as Figure 1 and Figure 6 As shown, support plates 18 are fixedly connected to both sides of the bottom of the bottom exhaust pipe 14, and the bottom of the support plates 18 is fixedly connected to the top of the bottom plate 1.

[0037] In this embodiment: the exhaust pipe 14 and the three-way steam pipe 16 work together to humidify and heat the fabric 2 to soften the fibers, and the conveyor tension removes wrinkles. The partition 17 enhances the effect of the steam, and the support plate 18 firmly supports the exhaust pipe 14 to ensure uniform steam treatment, which is beneficial to the subsequent printing and dyeing process and improves the flatness of the finished product.

[0038] Working principle: The base plate 1 serves as the basic support for the entire device. The fabric 2 passes sequentially through the top of the first roller 5, the bottom of the second roller 4, and the top of the microfiber velvet 701 of the adjusting wheel body 10, forming a stable conveying path. The limiting box 302 in the limiting mechanism 3 is fixed to the top left side of the base plate 1. The left rotating frame 8 is movably set inside the limiting box 302. Its front and rear sliders 13 are slidably connected in the sliding grooves 303 inside the limiting box 302 to ensure the stability of the movement of the left rotating frame 8. The left side of the limiting button 301 passes through the limiting box 302 and is connected to the internal thread of the left rotating frame 8. By tightening the limiting button 301, the left rotating frame 8 can be fixed in a suitable position inside the limiting box 302. The handle 12 facilitates pulling the left side. When adjusting the surface roughness of the adjusting wheel body 10 to accommodate different fabrics 2, first remove the limit button 301, and then pull the left rotating frame 8 to the left using the handle 12. This moves the left rotating frame 8 to the rear side inside the limit box 302, at which point the left rotating frame 8 is no longer in contact with the adjusting wheel body 10. Since the bushing 703 of the sleeve mechanism 7 is movably inserted into the slot 9 inside the adjusting wheel through four insert strips 702, the bushing 703 can be removed. To prevent slippage when conveying rough fabrics 2, the bushing 703 with rubber adhesive on its surface can be replaced. After replacement, reset the left rotating frame 8 and fix it with the limit button 301. The adjusting wheel body 10 is rotatably connected inside the rotating frame 8, and the bottom of the right rotating frame 8 is fixedly connected to the top of the base plate 1. The output shaft of the variable frequency motor 19, fixedly connected to the right side of the right rotating frame 8, is fixedly connected to the right side of the adjusting wheel body 10, providing power for the rotation of the adjusting wheel body 10. Tension sensors 11, fixedly connected to both sides of the bottom of the first rotating roller 5, are fixedly connected to the top of the base plate 1, allowing real-time detection of tension changes during fabric 2 conveying. A controller 6, fixedly connected to the rear top of the base plate 1, receives tension signals from the tension sensors 11. When the tension is abnormal, i.e., the fabric speed is unstable, the controller 6 controls the variable frequency motor 19 to adjust its speed, thereby adjusting the speed of the adjusting wheel body 10. When the tension is too high, the variable frequency motor 19 decelerates; when the tension is too low, the variable frequency motor 19 accelerates, achieving stable fabric speed adjustment. Exhaust pipes 14 are installed at the top and bottom of the front top of the base plate 1. Several vent holes 15 are provided on opposite sides. A partition plate 17 is fixedly connected to both sides between the two vent pipes 14 on opposite sides. A three-way steam pipe 16 on the right side of the vent pipe 14 is fixedly connected to the vent pipe 14. After connecting external steam to the three-way steam pipe 16, the steam enters the vent pipe 14 through the three-way steam pipe 16 and then exits from the vent holes 15, humidifying and heating the fabric 2 located between the two vent pipes 14, softening the fabric fibers. Combined with the tension during conveying, this achieves wrinkle removal, facilitating subsequent dyeing and printing processes. The bottom of the support plates 18 fixedly connected to both sides of the bottom of the bottom vent pipe 14 is fixedly connected to the top of the base plate 1, providing stable support for the vent pipe 14. This solves the problem of the inconvenience of replacing the surface material of some existing dyeing and printing fabric speed adjustment wheels.It is inconvenient to customize the speed adjustment wheel according to different fabric roughness levels. When the surface of the speed adjustment wheel is relatively rough to avoid slippage and facilitate the conveying of rough fabrics, it can easily scratch delicate silk fabrics. It should be noted that the controller 6, tension sensor 11, and frequency converter motor 19 are all existing, published, and mature technologies. They are connected via external wiring and properly routed, operating under an external power supply. Furthermore, any content not described in detail in this manual is prior art known to those skilled in the art and will not be elaborated upon here.

[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A speed-stabilizing adjustment wheel for printed and dyed fabric, comprising a base plate (1) and fabric (2), characterized in that: The top of the base plate (1) is rotatably connected to a first rotating roller (5). Tension sensors (11) are fixedly connected to both sides of the bottom of the first rotating roller (5). The bottom of the tension sensor (11) is fixedly connected to the top of the base plate (1). The top of the base plate (1) is rotatably connected to a second rotating roller (4). An adjusting wheel body (10) is provided on the front side of the top of the base plate (1). A limit mechanism (3) is provided on the left side of the top of the base plate (1). A sleeve mechanism (7) is provided on the surface of the adjusting wheel body (10). The sleeve mechanism (7) includes microfiber velvet (701), four insert strips (702) and a bushing (703). The insert strips (702) are fixedly connected to the inner wall of the bushing (703). The microfiber velvet (701) is fixedly bonded to the surface of the bushing (703). The surface of the bushing (703) is in contact with the surface of the adjusting wheel body (10).

2. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 1, characterized in that: The adjusting wheel body (10) has a slot (9) inside that is used in conjunction with the plug strip (702), and the plug strip (702) is movably inserted into the slot (9).

3. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 1, characterized in that: The base plate (1) has two rotating frames (8) on the front side of the top. The bottom of the right rotating frame (8) is fixedly connected to the top of the base plate (1). The adjusting wheel body (10) is rotatably connected inside the rotating frame (8). The right side of the right rotating frame (8) is fixedly connected to the variable frequency motor (19). The left side of the output shaft of the variable frequency motor (19) is fixedly connected to the right side of the adjusting wheel body (10).

4. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 1, characterized in that: A controller (6) is fixedly connected to the rear side of the top of the base plate (1), and the fabric (2) passes through the top of the first roller (5), the bottom of the second roller (4), and the top of the microfiber velvet (701) in sequence.

5. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 3, characterized in that: The limiting mechanism (3) includes a limiting button (301), a limiting box (302), and several sliding grooves (303). The left rotating frame (8) is movably disposed inside the limiting box (302). The left side of the limiting button (301) passes through the limiting box (302) and is threadedly connected to the inside of the left rotating frame (8). The bottom of the limiting box (302) is fixedly connected to the top of the base plate (1). The sliding grooves (303) are opened inside the limiting box (302).

6. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 5, characterized in that: The left rotating frame (8) is fixedly connected to the front and rear sides with sliders (13), which are slidably connected inside the slide groove (303). The surface of the left rotating frame (8) is fixedly connected with handles (12).

7. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 1, characterized in that: The top and bottom of the front side of the base plate (1) are provided with exhaust pipes (14), and several exhaust holes (15) are opened on the opposite side of the two exhaust pipes (14). The two sides between the opposite sides of the two exhaust pipes (14) are fixedly connected with partitions (17). A three-way steam pipe (16) is provided on the right side of the exhaust pipe (14). The side of the three-way steam pipe (16) close to the exhaust pipe (14) is fixedly connected to the exhaust pipe (14). The fabric (2) is located between the opposite sides of the two exhaust pipes (14).

8. The printing and dyeing fabric speed stabilizing adjustment wheel according to claim 7, characterized in that: Both sides of the bottom of the bottom exhaust pipe (14) are fixedly connected to support plates (18), and the bottom of the support plates (18) is fixedly connected to the top of the bottom plate (1).

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