Anti-resistant fermentation feed device with enlarged heating area structure
By designing a structure that expands the heating area in the antibiotic-free fermentation feed device, and utilizing heating components and a stirring motor, the problem of low heat transfer efficiency was solved, achieving rapid and uniform heating and uniform distribution of nutrients, thus improving fermentation quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG MINGFA TONGMAO FEEDSTUFF CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-07-24
AI Technical Summary
Existing antibiotic-free fermentation feed devices have low heat transfer efficiency during the heating process, making it difficult to evenly cover all the feed. This results in a longer fermentation cycle, increased energy consumption, and severe local overheating, which affects the fermentation quality.
The design incorporates a structure that expands the heating area, including fermentation and heating components. Symmetrically installed heating elements and stirring motors enable rapid expansion of the heating area and improved temperature uniformity. Flexible heating plates and stirring functions prevent localized overheating.
It improves feed heating efficiency and temperature uniformity, avoids local overheating, promotes uniform distribution of nutrients, and ensures the stability and consistency of fermentation quality.
Smart Images
Figure CN224548380U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of fermentation equipment, and specifically relates to an antibiotic-free fermentation feed device with an expanded heating area structure. Background Technology
[0002] Antibiotic-free fermented feed equipment is a specialized device for producing antibiotic-free fermented feed. In current operation of these equipment, the feed heating process presents several challenges. Due to the inherent characteristics of the heating structure, heat transfer to all parts of the feed is often inefficient. This is primarily because the heat transfer path is relatively singular, making it difficult to quickly and evenly cover all the feed in large-scale fermentation operations. This results in slow overall heating and a prolonged fermentation cycle. The conventional approach is to increase the heating power, but this not only significantly increases energy consumption but also easily leads to localized overheating, damaging the nutrients in the feed and affecting fermentation quality. Therefore, a new structure is needed to address these technical problems. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an antibiotic-free fermentation feed device with an expanded heating area structure, thereby solving the problems mentioned in the background technology.
[0004] This utility model is achieved through the following technical solution: an antibiotic-free fermentation feed device with an expanded heating area structure, comprising: a fermentation component and a heating component, wherein the fermentation component for fermenting the feed is installed inside a frame component, two sets of heating components are symmetrically installed on the upper surface of the fermentation component, the fermentation component includes a fermentation chamber, the frame component includes a frame body for mounting the fermentation chamber, a discharge cylinder for discharging is installed on the lower surface of the fermentation chamber, and the heating component includes a heating element for stirring and heating.
[0005] In a preferred embodiment, a reinforcing frame is installed inside the frame body for reinforcement, and a discharge component for discharging material is installed inside the frame body. The discharge component includes a mounting plate, a spring component, and a discharge plate. The discharge plate is installed inside the frame body at a 25-degree angle, with the front lower than the back.
[0006] In a preferred embodiment, a spring is installed on the left and right surfaces of the discharge plate via a fixing plate, and an mounting plate is installed on the left and right surfaces of the frame body. The lower end of the spring is connected to the upper surface of the mounting plate. In use, the bottom discharge cylinder design enables convenient discharge of the fermented feed. Combined with the inclined discharge plate, feed residue can be avoided, which not only improves the discharge efficiency but also facilitates subsequent cleaning and maintenance, reducing manual operation costs and time.
[0007] In a preferred embodiment, a fermentation chamber for fermentation is installed on the upper surface of the frame body, a feeding cylinder is installed on the upper surface of the fermentation chamber, a crushing motor is installed on the outer surface of the feeding cylinder, and a crushing roller is installed inside the feeding cylinder by the crushing motor.
[0008] In a preferred embodiment, a door panel is hinged to the upper surface of the feed cylinder, and a discharge cylinder is installed inside the frame body through a fermentation chamber. The discharge cylinder has a conical structure, and a valve is installed at the discharge port of the discharge cylinder. Flexible heating plates are installed on the inner walls of both the feed cylinder and the discharge cylinder.
[0009] In a preferred embodiment, the discharge port of the discharge cylinder is aligned with the discharge plate, the heating element includes a control mounting block, a connecting plate and a heating plate, and a stirring motor is symmetrically installed on the front edge and the rear edge of the upper surface of the fermentation box.
[0010] In a preferred embodiment, a rotating shaft is installed inside the fermentation tank via a stirring motor. Multiple control mounting blocks are evenly mounted on the outer surface of the rotating shaft, and four connecting plates are evenly mounted on the outer surface of each control mounting block in a cross-shaped inclined structure.
[0011] In a preferred embodiment, a heating plate is fixed to the upper surface of the connecting plate. The heating plate is electrically connected to the control mounting block. The heating component and the fermentation component are electrically connected to an external PLC control device via wires. During use, the user can flexibly start the heating component according to actual needs to quickly expand the heating area, improve feed heating efficiency and temperature uniformity, and effectively avoid local overheating or insufficient heating.
[0012] After adopting the above technical solution, the beneficial effects of this utility model are as follows: 1. By setting a fermentation component, the fermentation component for fermenting feed is installed inside the frame component. The fermentation component includes a fermentation box, and the frame component includes a frame body for installing the fermentation box. A discharge cylinder for discharging is installed on the lower surface of the fermentation box. When in use, the bottom discharge cylinder design enables convenient discharge of the fermented feed. Combined with the inclined discharge plate, feed residue can be avoided, which not only improves the discharge efficiency, but also facilitates subsequent cleaning and maintenance, and reduces manual operation costs and time.
[0013] 2. By setting up heating components, two sets of heating components are symmetrically installed on the upper surface of the fermentation component. The heating components include heating elements for stirring and heating. During use, users can flexibly start the heating components according to actual needs to quickly expand the heating area, improve feed heating efficiency and temperature uniformity, and effectively avoid the problems of local overheating or insufficient heating. At the same time, during the rotation and stirring process of the heating components, not only can feed clumps be broken up in real time, so that the feed and heating elements can fully contact each other and enhance the heat exchange effect, but also drive the feed to mix, promote the uniform distribution of nutrients during fermentation, and ensure the stability and consistency of antibiotic-free fermented feed quality. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of an antibiotic-free fermented feed device with an expanded heating area according to the present invention.
[0016] Figure 2 This is a schematic diagram of the side structure of an antibiotic-free fermented feed device with an enlarged heating area according to the present invention.
[0017] Figure 3 This is a schematic diagram of the heating component of an antibiotic-free fermented feed device with an expanded heating area structure according to the present invention.
[0018] In the diagram, 100 is the frame body, 110 is the reinforcing frame, 120 is the mounting plate, 130 is the spring, and 140 is the discharge plate.
[0019] 200-Fermentation box, 210-Feeding cylinder, 211-Door panel, 220-Crushing motor, 230-Discharge cylinder, 240-Flexible heating plate;
[0020] 300-Heating component, 310-Stirring motor, 320-Rotating shaft, 330-Control mounting block, 340-Connecting plate, 350-Heating plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 3 As the first embodiment of this utility model: an antibiotic-free fermentation feed device with an expanded heating area structure, comprising: a fermentation component and a heating component 300, wherein the fermentation component for fermenting the feed is installed inside the frame component, two sets of heating components 300 are symmetrically installed on the upper surface of the fermentation component, the fermentation component includes a fermentation box 200, the frame component includes a frame body 100 for installing the fermentation box 200, a discharge cylinder 230 for discharging is installed on the lower surface of the fermentation box 200, and the heating component 300 includes a heating element for stirring and heating;
[0023] The frame body 100 is equipped with a reinforcement frame 110 for reinforcement, and the frame body 100 is equipped with a discharge component for discharging material. The discharge component includes a mounting plate 120, a spring 130 and a discharge plate 140. The discharge plate 140 is installed inside the frame body 100 at a 25-degree angle with the front lower and the back higher.
[0024] A spring 130 is installed on the left and right surfaces of the discharge plate 140 via a fixing plate, and an mounting plate 120 is installed on the left and right surfaces of the frame body 100, with the lower end of the spring 130 connected to the upper surface of the mounting plate 120.
[0025] A fermentation tank 200 for fermentation is installed on the upper surface of the frame body 100. A feed cylinder 210 is installed on the upper surface of the fermentation tank 200. A crushing motor 220 is installed on the outer surface of the feed cylinder 210. A crushing roller is installed inside the feed cylinder 210 through the rotation of the crushing motor 220.
[0026] The upper surface of the feed cylinder 210 is sealed with a door panel 211. The inside of the frame body 100 is equipped with a discharge cylinder 230 through the fermentation box 200. The discharge cylinder 230 has a conical structure and a valve is installed at the discharge port of the discharge cylinder 230. Flexible heating plates 240 are installed on the inner walls of both the feed cylinder 210 and the discharge cylinder 230.
[0027] In use, the user first prepares the feed to be fermented, then opens the hinged door 211 on the upper surface of the feed cylinder 210. After opening the door 211, the user can start the crushing motor 220, causing the conveyor shaft of the crushing motor 220 to rotate, which in turn drives the crushing rollers to rotate inside the feed cylinder 210. At this time, the feed entering from the inlet of the feed cylinder 210 will be broken up by the rotating crushing rollers before entering the fermentation chamber 200, making subsequent feed fermentation more convenient. After the feed is put into the fermentation chamber 200, the user can then activate the flexible heating plate 240 on the inner wall of the fermentation chamber 200 and the discharge cylinder 230 through external equipment to allow the feed to ferment better inside the fermentation chamber 200 (both the flexible heating plate 240 and the heating plate 350 are...). The specific working principle and circuit connection principle of the existing technology will not be elaborated here. Users can select the appropriate heating temperature according to the actual use to better carry out feed fermentation. After fermentation, the user can open the valve inside the discharge cylinder 230 to discharge the feed through the discharge port of the discharge cylinder 230 and then fall onto the surface of the discharge plate 140. The feed is then discharged uniformly by the inclined discharge plate 140. (The above operation should be carried out in a sterile workshop or sterile environment to avoid contamination of the feed.) During use, the bottom discharge cylinder 230 design enables convenient discharge of the fermented feed. Combined with the inclined discharge plate 140, it can avoid feed residue, which not only improves the discharge efficiency, but also facilitates subsequent cleaning and maintenance, and reduces manual operation costs and time.
[0028] Please see Figures 1 to 3 As a second embodiment of this utility model: based on the description in the above embodiments, further, the discharge port of the discharge cylinder 230 is aligned with the discharge plate 140, the heating element includes a control mounting block 330, a connecting plate 340 and a heating plate 350, and a stirring motor 310 is symmetrically installed on the front edge and the rear edge of the upper surface of the fermentation box 200 respectively.
[0029] Inside the fermentation tank 200, a rotating shaft 320 is installed via a stirring motor 310. Multiple control mounting blocks 330 are evenly installed on the outer surface of the rotating shaft 320. Four connecting plates 340 are evenly installed on the outer surface of the control mounting blocks 330 in a cross-shaped inclined structure.
[0030] A heating plate 350 is fixed on the upper surface of the connecting plate 340. The heating plate 350 is electrically connected to the control mounting block 330. The heating component 300 and the fermentation component are electrically connected to an external PLC control device through wires.
[0031] During use, users can install a temperature control device inside the fermentation chamber 200 (the temperature control device can monitor the real-time temperature inside the fermentation chamber 200; the model can be any existing market equipment, and the specific installation method, location, quantity, working principle, and structure will not be elaborated here). When users want to increase the heating area inside the fermentation chamber 200 during feed fermentation, they can open the control installation block 330 through the external control device to activate the heating plate 350 on the upper surface of the connecting plate 340, causing multiple heating plates 350 in the middle of the feed to work, thereby heating the feed. This increases the heating area inside the fermentation chamber 200 through multiple heating plates 350. While the heating plates 350 are heating, users can start the stirring motor 310 on the upper surface of the fermentation chamber 200 to stir... The mixing motor 310 drives the rotating shaft 320 inside the fermentation tank 200 to rotate, which in turn causes the heating plate 350, which has a cross-shaped structure on the outer surface of the rotating shaft 320, to rotate, thereby stirring the feed inside the fermentation tank 200. This achieves the effect of heating and stirring simultaneously, making the feed ferment more thoroughly. During use, the user can flexibly start the heating component 300 according to actual needs to quickly expand the heating area, improve feed heating efficiency and temperature uniformity, and effectively avoid problems such as local overheating or underheating. At the same time, during the rotation and stirring process of the heating component 300, it can not only break up feed clumps in real time, allowing the feed to fully contact the heating element and enhance the heat exchange effect, but also drive the mixing of feed, promote the uniform distribution of nutrients during fermentation, and ensure the stability and consistency of antibiotic-free fermented feed quality.
[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for antibiotic-free fermentation feed with an expanded heating area structure, comprising: A fermentation assembly and a heating assembly (300) are characterized in that the fermentation assembly for fermenting feed is installed inside a frame assembly, two sets of heating assemblies (300) are symmetrically installed on the upper surface of the fermentation assembly, the fermentation assembly includes a fermentation chamber (200), the frame assembly includes a frame body (100) for mounting the fermentation chamber (200), a discharge cylinder (230) for discharging is installed on the lower surface of the fermentation chamber (200), and the heating assembly (300) includes a heating element for stirring and heating.
2. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 1, characterized in that: The frame body (100) is equipped with a reinforcement frame (110) for reinforcement. The frame body (100) is also equipped with a discharge component for discharging material. The discharge component includes a mounting plate (120), a spring (130), and a discharge plate (140). The discharge plate (140) is installed at a 25-degree angle with the front lower than the back inside the frame body (100).
3. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 2, characterized in that: A spring (130) is installed on the left and right surfaces of the discharge plate (140) respectively via a fixing plate. A mounting plate (120) is installed on the left and right surfaces of the frame body (100) respectively. The lower end of the spring (130) is connected to the upper surface of the mounting plate (120).
4. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 3, characterized in that: The upper surface of the frame body (100) is equipped with a fermentation box (200) for fermentation. The upper surface of the fermentation box (200) is equipped with a feed cylinder (210). The outer surface of the feed cylinder (210) is equipped with a crushing motor (220). Inside the feed cylinder (210), a crushing roller is installed by the crushing motor (220) for rotation.
5. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 4, characterized in that: The upper surface of the feed cylinder (210) is sealed with a door panel (211). The inside of the frame body (100) is equipped with a discharge cylinder (230) through a fermentation box (200). The discharge cylinder (230) has a conical structure. A valve is installed at the discharge port of the discharge cylinder (230). Flexible heating plates (350) are installed on the inner walls of both the feed cylinder (210) and the discharge cylinder (230).
6. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 1, characterized in that: The discharge port of the discharge cylinder (230) is aligned with the discharge plate (140). The heating element includes a control mounting block (330), a connecting plate (340), and a heating plate (350). A stirring motor (310) is symmetrically installed on the front edge and the rear edge of the upper surface of the fermentation box (200).
7. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 6, characterized in that: The fermentation tank (200) is equipped with a rotating shaft (320) inside by a stirring motor (310). Multiple control mounting blocks (330) are evenly mounted on the outer surface of the rotating shaft (320). Four connecting plates (340) are evenly mounted on the outer surface of the control mounting blocks (330) in a cross-shaped inclined structure.
8. The antibiotic-free fermentation feed device with an enlarged heating area structure as described in claim 7, characterized in that: A heating plate (350) is fixed on the upper surface of the connecting plate (340). The heating plate (350) is electrically connected to the control mounting block (330). The heating component (300) and the fermentation component are electrically connected to an external PLC control device through wires.