A pick wear state detection device

Abstract

The utility model relates to pick wear detection technical field and disclose a kind of pick wear state detection device, including connecting device and detection shell, the inner wall surface rear end of detection shell is equipped with machine case ontology, the left and right sides surface bolt connection of machine case ontology has LED panel, the front end bolt connection of machine case ontology has laser sensor, the connecting device bolt connection is in the front of detection shell.This pick wear state detection device, by being provided with inserting shell, connecting disc ontology, pick ontology and connecting base, fastening bolt inserts shell, connecting disc ontology and connecting base lock and fix, to determine the position of pick ontology, let the replacement of pick ontology be fast and convenient, without spending a lot of time, clamping frame body inserts in rotary disc surface, to determine the position of rotary disc, and then determine the position of connecting base and pick ontology, make the wear detection of pick ontology more convenient.

Description

Technical Field

[0001] This utility model relates to the field of cutting tooth wear detection technology, specifically a cutting tooth wear condition detection device. Background Technology

[0002] Cutting teeth are installed on components such as the drum of a coal mining machine and the cutting head of a tunneling machine. They come into direct contact with the coal and rock being mined and cut and crush the coal and rock through rotation or reciprocating motion. They are an important tool for achieving efficient mining operations.

[0003] Cutting teeth effectively cut coal seams, rocks, and other materials by utilizing the high hardness of carbide cutting tips (such as models YG-8C and YG-11C).

[0004] Based on existing laser and optical sensing-based cutting tooth wear detection devices, the wear condition of the cutting teeth is detected by laser and optical sensors. The existing detection method involves simultaneously detecting the cutting teeth installed on the coal mining machine drum and the cutting head of the tunneling machine. However, the operation process is cumbersome, the installation of the cutting drum is troublesome, and it takes a lot of time. Utility Model Content

[0005] The purpose of this invention is to provide a device for detecting the wear condition of cutting teeth, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cutting tooth wear condition detection device, comprising a connecting device and a detection housing, wherein a chassis body is installed on the rear end of the inner wall surface of the detection housing, LED panels are bolted to the left and right sides of the chassis body, a laser sensor is bolted to the front end of the chassis body, and the connecting device is bolted to the front side of the detection housing.

[0007] The connecting device includes a connecting disc body, a cutting tooth body inserted into the inner wall surface of the connecting disc body, a fastening bolt threaded onto the edge of the connecting disc body, a plug-in outer shell connected to the front end surface of the connecting disc body, and a limit component connected to the front side of the cutting tooth body.

[0008] The limiting component includes a metal frame, a connecting block bolted to the middle position of the metal frame, a clamping frame slidably connected to the inner wall surface of the connecting block, a limiting plug inserted into the outward end of the clamping frame, a movably connected inward end of the limiting plug to a rotating disk, a connecting rod welded to the middle position of the rotating disk, a connecting base welded to the back of the connecting rod, and metal ears bolted to the surface of the metal frame.

[0009] Preferably, the limiting plug is inserted into the middle position of the connecting block, and the limiting plug is inserted into the upper and lower ends of the metal frame. The limiting plug limits and fixes the metal frame, the clamping frame and the connecting block, making it convenient to disassemble and replace the clamping frame.

[0010] Preferably, the plug-in housing is movably connected to the rear end of the connecting base, and the fastening bolt is threadedly connected to the rear end of the connecting base. The fastening bolt locks and fixes the plug-in housing and the connecting base, and locks and fixes the connecting base, the connecting plate body and the plug-in housing, thereby determining the position of the cutting tooth body.

[0011] Preferably, the metal lug is bolted to the front of the detection housing, and the metal frame is movably connected to the front of the detection housing. The bolt locks and fixes the connecting block, the metal frame, and the detection housing, making it convenient to disassemble and replace the metal frame and the metal lug.

[0012] Preferably, the connecting rod is inserted into the front end of the detection housing, and the detection housing determines the position of the connecting rod, which facilitates the disassembly and replacement of the rotating disk and the connecting rod, thereby facilitating the disassembly and replacement of the connecting disk body, the connecting base and the cutting tooth body.

[0013] Preferably, the connecting blocks are located in two groups, with the two groups of connecting blocks distributed at the upper and lower ends of the metal frame. Each group of connecting blocks consists of four blocks, and the four connecting blocks in the same group are distributed at the top of the metal frame. The two groups of connecting blocks determine the position of the clamping frame, making it convenient to disassemble and replace the clamping frame.

[0014] Preferably, the fastening bolts are bolted to the front and rear ends of the plug-in housing. The fastening bolts lock and fix the plug-in housing, the connecting plate body, and the connecting base, and determine the position of the connecting plate body and the cutting tooth body, so as to facilitate the disassembly and replacement of the connecting plate body.

[0015] Preferably, the cutting tooth body is inserted into the inner wall surface of the insertion shell. The insertion shell determines the position of the cutting tooth body, which facilitates the disassembly and replacement of the cutting tooth body, increases the service life of the cutting tooth body, and protects the safety of the cutting tooth body.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. This cutting tooth wear condition detection device consists of a plug-in housing, a connecting plate body, a cutting tooth body, and a connecting base. Fastening bolts lock and fix the plug-in housing, the connecting plate body, and the connecting base, thereby determining the position of the cutting tooth body. This makes the replacement of the cutting tooth body quick and convenient, without spending a lot of time.

[0018] 2. This cutting tooth wear detection device is equipped with a clamping frame, a rotating disk, a metal frame, and a connecting rod. The clamping frame is inserted into the surface of the rotating disk to determine the position of the rotating disk, and then to determine the position of the connecting base and the cutting tooth body. This makes the wear detection of the cutting tooth body more convenient, increases its service life, and ensures the safety of the cutting tooth body. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the entire utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the connecting device of this utility model;

[0021] Figure 3 This is a three-dimensional schematic diagram of the clamping frame, limiting block, rotating disk and connecting rod of this utility model;

[0022] Figure 4 This is a three-dimensional schematic diagram of the metal frame, metal ears, connecting block and limiting insert of this utility model;

[0023] Figure 5 This is a three-dimensional schematic diagram of the cutting tooth, connecting shell, and fastening bolts of this utility model;

[0024] Figure 6 This is a three-dimensional schematic diagram of the connecting disc body and the cutting tooth body of this utility model.

[0025] In the diagram: 1. Connecting device; 11. Connecting disc body; 12. Cutting tooth body; 13. Limiting component; 131. Metal frame; 132. Metal ear; 133. Clamping frame; 134. Connecting block; 135. Limiting insert block; 136. Rotating disc; 137. Connecting rod; 138. Connecting base; 14. Insertion shell; 15. Fastening bolt; 2. LED panel; 3. Chassis body; 4. Laser sensor; 5. Detection shell. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-6 The present invention provides the following technical solution:

[0028] A cutting tooth wear condition detection device includes a connecting device 1 and a detection housing 5. A chassis body 3 is installed on the rear end of the inner wall surface of the detection housing 5. LED panels 2 are bolted to the left and right sides of the chassis body 3. A laser sensor 4 is bolted to the front end of the chassis body 3. The connecting device 1 is bolted to the front of the detection housing 5.

[0029] The connecting device 1 includes a connecting plate body 11, a cutting tooth body 12 inserted into the inner wall surface of the connecting plate body 11, a fastening bolt 15 threadedly connected to the edge of the connecting plate body 11, a plug-in housing 14 connected to the front end surface of the connecting plate body 11, and the fastening bolt 15 bolted to the front and rear ends of the plug-in housing 14. The fastening bolt 15 locks and fixes the plug-in housing 14, the connecting plate body 11 and the connecting base 138, and determines the position of the connecting plate body 11 and the cutting tooth body 12, so as to facilitate the disassembly and replacement of the connecting plate body 11. A limit component 13 is connected to the front side of the cutting tooth body 12.

[0030] The limiting component 13 includes a metal frame 131. A connecting block 134 is bolted to the middle position of the metal frame 131. A clamping frame 133 is slidably connected to the inner wall surface of the connecting block 134. The connecting blocks 134 are located in two sets, and the two sets of connecting blocks 134 are distributed at the upper and lower ends of the metal frame 131. Each set of connecting blocks 134 has four blocks. The four connecting blocks 134 in the same set are distributed at the top of the metal frame 131. The two sets of connecting blocks 134 determine the position of the clamping frame 133, which facilitates the disassembly and replacement of the clamping frame 133.

[0031] A limiting block 135 is inserted into the outward end of the clamping frame 133, and the inward end of the limiting block 135 is movably connected to the rotating disk 136. The limiting block 135 is inserted into the middle position of the connecting block 134 and into the upper and lower ends of the metal frame 131. The limiting block 135 limits and fixes the metal frame 131, the clamping frame 133 and the connecting block 134, making it convenient to disassemble and replace the clamping frame 133.

[0032] A connecting rod 137 is welded to the middle position of the rotating disk 136. The connecting rod 137 is inserted into the front end of the detection housing 5. The detection housing 5 determines the position of the connecting rod 137, which facilitates the disassembly and replacement of the rotating disk 136 and the connecting rod 137, thereby facilitating the disassembly and replacement of the connecting disk body 11, the connecting base 138 and the cutting tooth body 12.

[0033] A connecting base 138 is welded to the back of the connecting rod 137. The plug-in housing 14 is movably connected to the rear end of the connecting base 138. The fastening bolt 15 is threadedly connected to the rear end of the connecting base 138. The fastening bolt 15 locks and fixes the plug-in housing 14 and the connecting base 138. The fastening bolt 15 locks and fixes the connecting base 138, the connecting disc body 11 and the plug-in housing 14, thereby determining the position of the cutting tooth body 12.

[0034] Metal ears 132 are bolted to the surface of the metal frame 131. The metal ears 132 are bolted to the front of the detection housing 5. The metal frame 131 is movably connected to the front of the detection housing 5. The bolts lock and fix the connecting block 134, the metal frame 131 and the detection housing 5, making it convenient to disassemble and replace the metal frame 131 and the metal ears 132.

[0035] When in use, pull the limiting plug 135 forward to disengage the limiting plug 135 from the connecting block 134, the metal frame 131 and the clamping frame 133, and loosen the connection between the metal frame 131 and the clamping frame 133.

[0036] Push the clamping frame 133 upward to disengage it from the rotating disk 136. Then pull the connecting rod 137. The connecting rod 137 drives the rotating disk 136, the connecting base 138 and the cutting tooth body 12 to one end outward, making it easy to disassemble and replace the cutting tooth body 12.

[0037] When the fastening bolt 15 is rotated, it disengages from the connecting base 138, the plug-in housing 14, and the connecting plate body 11, causing the connection between the plug-in housing 14, the connecting base 138, and the connecting plate body 11 to loosen.

[0038] Pull the plug-in housing 14 outward to detach it from the connecting plate body 11 and the connecting base 138. The connecting plate body 11 and the cutting tooth body 12 detach from the connecting base 138. Then pull the cutting tooth body 12 forward to disassemble it, making it easier to perform wear detection on the cutting tooth body 12.

[0039] The replaced cutting tooth body 12 and connecting plate body 11 are connected to the connecting base 138 through the plug-in housing 14 and connecting plate body 11 to determine the position of the cutting tooth body 12 and connecting plate body 11. Then the connecting rod 137 and connecting base 138 are inserted into the front end of the detection housing 5.

[0040] Then, the clamping frame 133 is inserted into the edge of the rotating disk 136, and the limiting block 135 is inserted to determine the position between the clamping frame 133 and the metal frame 131, thereby determining the position of the rotating disk 136.

[0041] Rotate the rotating disk 136. The rotating disk 136 drives the connecting base 138 to rotate the connecting disk body 11 through the connecting rod 137. The connecting disk body 11 drives the cutting tooth body 12 to rotate, so that the cutting tooth body 12 rotates inside the detection housing 5.

[0042] LED panel 2 activates the laser sensor 4 at the front of the chassis 3. The laser emitter illuminates the surfaces of the cutting teeth and the connecting plate body 11. The deviation of the projection contour lines of the light source on the surfaces of the connecting plate body 11 and the cutting tooth body 12 is detected by the principle of triangulation. Since the relative angle difference between the light source and the sensor fixed on the chassis remains constant, the three-dimensional contour height coordinates of the surfaces of the connecting plate body 11 and the cutting tooth body 12 can be calculated, thereby determining whether the cutting teeth are worn.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the wear condition of cutting teeth, comprising a connecting device (1) and a detection housing (5), characterized in that: The inner wall surface of the detection housing (5) is equipped with a chassis body (3) at the rear end. LED panels (2) are bolted to the left and right sides of the chassis body (3). A laser sensor (4) is bolted to the front end of the chassis body (3). The connecting device (1) is bolted to the front of the detection housing (5). The connecting device (1) includes a connecting disc body (11), a cutting tooth body (12) is inserted into the inner wall surface of the connecting disc body (11), a fastening bolt (15) is threaded onto the edge of the connecting disc body (11), a plug-in outer shell (14) is connected to the front surface of the connecting disc body (11), and a limit component (13) is connected to the front side of the cutting tooth body (12). The limiting component (13) includes a metal frame (131), a connecting block (134) is bolted to the middle position of the metal frame (131), a clamping frame (133) is slidably connected to the inner wall surface of the connecting block (134), a limiting plug (135) is inserted into the outward end of the clamping frame (133), the inward end of the limiting plug (135) is movably connected to the rotating disk (136), a connecting rod (137) is welded to the middle position of the rotating disk (136), a connecting base (138) is welded to the back of the connecting rod (137), and a metal lug (132) is bolted to the surface of the metal frame (131).

2. The device for detecting the wear condition of cutting teeth according to claim 1, characterized in that: The limiting plug (135) is inserted into the middle position of the connecting block (134), and the limiting plug (135) is inserted into the upper and lower ends of the metal frame (131).

3. The device for detecting the wear condition of cutting teeth according to claim 2, characterized in that: The plug-in housing (14) is movably connected to the rear end of the connecting base (138), and the fastening bolt (15) is threadedly connected to the rear end of the connecting base (138).

4. The cutting tooth wear condition detection device according to claim 3, characterized in that: The metal ear (132) is bolted to the front of the detection housing (5), and the metal frame (131) is movably connected to the front of the detection housing (5).

5. The cutting tooth wear condition detection device according to claim 4, characterized in that: The connecting rod (137) is inserted into the front end of the detection housing (5).

6. The cutting tooth wear condition detection device according to claim 5, characterized in that: The connecting blocks (134) are located in two groups. The two groups of connecting blocks (134) are distributed at the upper and lower ends of the metal frame (131). The number of connecting blocks (134) in one group is four. The four connecting blocks (134) in the same group are distributed at the top of the metal frame (131).

7. The cutting tooth wear condition detection device according to claim 6, characterized in that: The fastening bolts (15) are bolted to the front and rear ends of the plug-in housing (14).

8. The cutting tooth wear condition detection device according to claim 7, characterized in that: The cutting tooth body (12) is inserted into the inner wall surface of the insertion shell (14).

Images