An apparatus for detecting an optical reticle

By designing a multi-angle detection component and a transmission support component for optical samples, automated multi-angle detection of optical samples was achieved, solving the problems of poor versatility and low efficiency of detection components in existing technologies, and improving detection efficiency and accuracy.

CN224553124UActive Publication Date: 2026-07-24NANYANG YONGGUANG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANYANG YONGGUANG TECH CO LTD
Filing Date
2025-08-27
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing optical sample inspection devices are difficult to adapt to optical samples of different sizes and shapes. The fixed positions of the inspection components result in poor versatility, and manual flipping of the samples is required for comprehensive inspection, which is inefficient.

Method used

The optical template multi-angle detection component uses a first motor to drive the mounting plate to flip and a second motor to drive the turntable, along with an electric slide rail and an electric slider, to achieve multi-angle detection by the camera. The optical template transmission support component automatically transports the template to the detection position via a conveyor belt and clamping calipers, reducing manual operation.

Benefits of technology

It enables automated inspection of the top, bottom, and sides of optical samples, adapts to the needs of samples of different shapes, improves inspection efficiency, reduces the inefficiency caused by manual flipping, and enhances the versatility and accuracy of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a kind of detection device of optical template, it is related to optical template detection technical field, including support frame, the rear side of support frame is fixedly installed with first motor, the output of first motor is fixedly installed with driving shaft, the outside of driving shaft is fixedly installed with mounting plate, the inside of mounting plate is fixedly installed with first electric telescopic rod, through the optical template multi-angle detection assembly of being set, first motor is driven mounting plate overturning by driving shaft, the orientation of industrial high-definition detection camera can be adjusted, the detection of the top and bottom of optical template is realized;Second motor drives the rotation of carousel, cooperates first electric sliding rail and drives first electric sliding block to move, so that industrial high-definition detection camera can adjust the angle around optical template, and the side surface is comprehensively detected, without manual overturning sample plate, the detection requirement of different shape optical template is adapted, the problem of fixed detection component position and weak versatility is solved.
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Description

Technical Field

[0001] This utility model relates to the field of optical sample testing technology, and in particular to a testing device for optical samples. Background Technology

[0002] As the core reference component in the production of optical instruments (such as lenses, prisms, and optical lenses), the flatness, thickness tolerance, and surface finish of optical templates directly determine the imaging quality and performance of optical products.

[0003] Existing optical sample inspection devices have fixed inspection component positions, making it difficult to adapt to optical samples of different sizes and shapes, resulting in poor versatility. Furthermore, when the bottom of the optical sample needs to be inspected, personnel must remove it and flip it over before the bottom can be inspected, leading to low work efficiency. Therefore, we propose an optical sample inspection device. Utility Model Content

[0004] In view of this, this application provides an optical sample inspection device, which aims to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An optical sample detection device includes a support frame, a first motor is fixedly installed on the rear side of the support frame, a drive shaft is fixedly installed on the output end of the first motor, a mounting plate is fixedly installed on the outer side of the drive shaft, and an optical sample multi-angle detection component is provided on the mounting plate.

[0007] The optical template multi-angle detection assembly includes a first electric telescopic rod, a fixed plate, a second motor, a turntable, and a battery. The first electric telescopic rod is fixedly installed on the inner side of the mounting plate, the fixed plate is fixedly installed on the output end of the first electric telescopic rod, the second motor is fixedly installed on the top of the fixed plate, the turntable is fixedly installed on the output end of the second motor, and the battery is fixedly installed on the inner side of the turntable.

[0008] Preferably, a conveyor frame is provided on the left and right sides of the support frame, and an optical template transmission support assembly is provided on the support frame and the conveyor frame.

[0009] Preferably, the optical sample multi-angle detection assembly further includes a first electric slide rail, a first electric slider, an industrial high-definition detection camera, a fill light, and a signal remote transmission component. The first electric slide rail is fixedly installed on one side of the turntable, and the first electric slider is slidably installed on the bottom of the first electric slide rail. The industrial high-definition detection camera, the fill light, and the signal remote transmission component are all fixedly installed on the bottom of the first electric slider. The first electric slide rail, the first electric slider, the industrial high-definition detection camera, the fill light, and the signal remote transmission component are electrically connected to the battery.

[0010] Preferably, the optical template transmission support assembly includes an optical template conveyor belt, a fixed frame, a second electric slide rail, a second electric slider, a second electric telescopic rod, and a template clamping caliper. The optical template conveyor belt is rotatably mounted on the inner side of the conveyor frame. The fixed frame is fixedly mounted on the front side of the support frame and the conveyor frame. The second electric slide rail is fixedly mounted on the inner wall of the front side of the fixed frame. The second electric slider is slidably mounted on the rear side of the second electric slide rail. The second electric telescopic rod is fixedly mounted on the rear side of the second electric slider. The template clamping caliper is fixedly mounted on the output end of the second electric telescopic rod.

[0011] Preferably, the inner walls of the front and rear sides of the support frame are provided with guide grooves, and a sliding support frame is slidably installed on the inner side of the guide grooves.

[0012] Preferably, the optical template transmission support assembly further includes a guide support roller, a strip hole, a locking bolt, and an anti-slip pad. The guide support roller is rotatably mounted on the inner side of the sliding support frame. The strip hole is opened on the top of the support frame. The locking bolt is threaded onto the top of the sliding support frame. The anti-slip pad is sleeved on the outer side of the locking bolt and abuts against the top of the support frame.

[0013] Preferably, the support frame is U-shaped, the top of the sliding support frame is provided with a rotating mounting groove, and the guide support roller is rotatably mounted inside the rotating mounting groove.

[0014] Preferably, the left side of the conveyor frame and the left side of the support frame are provided with a certain gap distance.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] (1) The present invention provides an optical sample detection device. Through the optical sample multi-angle detection component, the first motor drives the mounting plate to rotate through the drive shaft, which can adjust the orientation of the industrial high-definition detection camera to detect the top and bottom of the optical sample; the second motor drives the turntable to rotate, which, together with the first electric slide rail, drives the first electric slider to move, so that the industrial high-definition detection camera can adjust the angle around the optical sample to perform comprehensive detection on the side without manual flipping of the sample. It is suitable for the detection needs of optical samples of different shapes and solves the problems of fixed position and weak versatility of the detection component.

[0017] (2) The optical sample testing device of this utility model can automatically transport optical samples via an optical sample transmission support assembly. With the cooperation of the second electric slide rail, the second electric slider and the second electric telescopic rod, the sample clamping caliper can accurately transfer the sample from the conveyor belt to the top of the support frame without manual handling. After the test is completed, the sample can be returned to the conveyor belt by reversing the operation, reducing manual intervention, avoiding the inefficiency caused by manually flipping the sample, and greatly improving the overall testing efficiency.

[0018] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of an optical sample detection device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram showing a three-dimensional view of a partial structure of an optical sample detection device according to an embodiment of this application;

[0021] Figure 3 A schematic diagram showing a three-dimensional view of a portion of the structure of an optical template transmission support assembly provided according to an embodiment of this application;

[0022] Figure 4 A schematic diagram showing a partial three-dimensional view of an optical template multi-angle detection component provided according to an embodiment of this application is shown.

[0023] Figure label:

[0024] 1. Optical template multi-angle detection assembly; 2. Optical template transmission support assembly; 3. Support frame; 4. First motor; 5. Drive shaft; 6. Conveyor frame; 7. Mounting plate;

[0025] 11. First electric telescopic rod; 12. Fixing plate; 13. Second motor; 14. Turntable; 15. Battery; 16. First electric slide rail; 17. First electric slider; 18. Industrial high-definition inspection camera; 19. Fill light; 20. Signal remote transmission component;

[0026] 21. Optical template conveyor belt; 22. Fixed frame; 23. Second electric slide rail; 24. Second electric slider; 25. Second electric telescopic rod; 26. Template clamping caliper; 27. Guide slide groove; 28. Sliding support frame; 29. ​​Guide support roller; 30. Strip hole; 31. Locking bolt; 32. Anti-slip pad. Detailed Implementation

[0027] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings;

[0028] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0029] refer to Figure 1-4 An optical sample detection device includes a support frame 3, a first motor 4 fixedly installed on the rear side of the support frame 3, a drive shaft 5 fixedly installed on the output end of the first motor 4, a mounting plate 7 fixedly installed on the outer side of the drive shaft 5, and an optical sample multi-angle detection component 1 provided on the mounting plate 7.

[0030] The optical template multi-angle detection assembly 1 includes a first electric telescopic rod 11, a fixing plate 12, a second motor 13, a turntable 14, and a battery 15. The first electric telescopic rod 11 is fixedly installed on the inner side of the mounting plate 7, the fixing plate 12 is fixedly installed on the output end of the first electric telescopic rod 11, the second motor 13 is fixedly installed on the top of the fixing plate 12, the turntable 14 is fixedly installed on the output end of the second motor 13, and the battery 15 is fixedly installed on the inner side of the turntable 14.

[0031] In this embodiment, a conveyor frame 6 is provided on the left and right sides of the support frame 3, and an optical template transmission support assembly 2 is provided on the support frame 3 and the conveyor frame 6.

[0032] In this embodiment, the optical sample multi-angle detection component 1 further includes a first electric slide rail 16, a first electric slider 17, an industrial high-definition detection camera 18, a supplementary light 19, and a signal remote transmission component 20. The first electric slide rail 16 is fixedly installed on one side of the turntable 14, and the first electric slider 17 is slidably installed on the bottom of the first electric slide rail 16. The industrial high-definition detection camera 18, the supplementary light 19, and the signal remote transmission component 20 are all fixedly installed on the bottom of the first electric slider 17. The first electric slide rail 16, the first electric slider 17, the industrial high-definition detection camera 18, the supplementary light 19, and the signal remote transmission component 20 are electrically connected to the battery 15. After the fixed plate 12 rotates, the industrial high-definition detection camera 18, the supplementary light 19, and the signal remote transmission component 20 can perform shooting and detection on the top and bottom of the optical sample. With the cooperation of the second motor 13 and the turntable 14, the industrial high-definition detection camera 18 can rotate and adjust during the detection process and detect the side of the optical sample. The signal remote transmission component 20 is existing technology and can transmit the detection information data.

[0033] In this embodiment, the optical sample transmission support assembly 2 includes an optical sample conveyor belt 21, a fixed frame 22, a second electric slide rail 23, a second electric slider 24, a second electric telescopic rod 25, and a sample clamping caliper 26. The optical sample conveyor belt 21 is rotatably mounted on the inner side of the conveyor frame 6. The fixed frame 22 is fixedly mounted on the front side of the support frame 3 and the conveyor frame 6. The second electric slide rail 23 is fixedly mounted on the inner wall of the front side of the fixed frame 22. The second electric slider 24 is slidably mounted on the rear side of the second electric slide rail 23. The second electric telescopic rod 25 is fixedly mounted on the rear side of the second electric slider 24. The sample clamping caliper 26 is fixedly mounted on the output end of the second electric telescopic rod 25. The sample clamping caliper 26 can clamp the optical sample and move the optical sample from above the optical sample conveyor belt 21 to above the support frame 3 for testing.

[0034] In this embodiment, guide grooves 27 are provided on the inner walls of the front and rear sides of the support frame 3, and a sliding support frame 28 is slidably installed on the inner side of the guide grooves 27.

[0035] In this embodiment, the optical sample transmission support assembly 2 further includes a guide support roller 29, a strip hole 30, a locking bolt 31, and an anti-slip pad 32. The guide support roller 29 is rotatably mounted on the inner side of the sliding support frame 28. The strip hole 30 is opened on the top of the support frame 3. The locking bolt 31 is threaded onto the top of the sliding support frame 28. The anti-slip pad 32 is sleeved on the outer side of the locking bolt 31 and abuts against the top of the support frame 3. Depending on the size of the optical sample to be detected, the sliding support frame 28 is controlled to slide inside the guide groove 27, and the locking bolt 31 is controlled to rotate so that the anti-slip pad 32 abuts against the support frame 3. This allows the sliding support frame 28 to be fixed in position, the guide support roller 29 to support the optical sample, and the friction of the optical sample is reduced during movement. The industrial high-definition inspection camera 18 moves the optical sample during the inspection process, which can prevent blind spots in the inspection.

[0036] In this embodiment, the support frame 3 is U-shaped, and the top of the sliding support frame 28 is provided with a rotating mounting groove, and the guide support roller 29 is rotatably mounted on the inner side of the rotating mounting groove.

[0037] In this embodiment, a certain gap is provided between the left conveyor frame 6 and the left side of the support frame 3. The gap between the conveyor frame 6 and the support frame 3 allows the first motor 4 to drive the drive shaft 5 and the mounting plate 7 to rotate, which in turn allows the mounting plate 7 to drive the first electric telescopic rod 11 and the fixed plate 12 to flip. This facilitates the industrial high-definition inspection camera 18, the supplementary light 19 and the signal remote transmission component 20 to change direction for inspection. The first electric telescopic rod 11 can adjust the position of the fixed plate 12, so that the fixed plate 12 will not collide during rotation.

[0038] Specifically, in the optical sample multi-angle detection component 1, the first motor 4 drives the mounting plate 7 to rotate via the drive shaft 5, which can adjust the orientation of the industrial high-definition detection camera 18 to detect the top and bottom of the optical sample; the second motor 13 drives the turntable 14 to rotate, which, together with the first electric slide rail 16, drives the first electric slider 17 to move, allowing the industrial high-definition detection camera 18 to adjust its angle around the optical sample and perform comprehensive detection on the side without the need for manual flipping of the sample, adapting to the detection needs of optical samples of different shapes and solving the problems of fixed position and weak versatility of the detection component;

[0039] The optical sample conveyor belt 21 of the optical sample transfer support assembly 2 can automatically transport optical samples. With the cooperation of the second electric slide rail 23, the second electric slider 24 and the second electric telescopic rod 25, the sample clamping clamp 26 can accurately transfer the sample from the conveyor belt to the top of the support frame 3 without manual handling. After the test is completed, the sample can be returned to the conveyor belt by reversing the operation, reducing manual intervention, avoiding the inefficiency caused by manually flipping the sample, and greatly improving the overall test efficiency.

[0040] According to the size of the optical sample, the sliding support frame 28 can slide and adjust its position within the guide groove 27. It is fixed to the anti-slip pad 32 by the locking bolt 31. The guide support roller 29 supports the sample, which reduces the friction when the sample moves and helps to adjust the position of the sample, avoiding blind spots in the inspection. It adapts to the support requirements of samples of different sizes, ensures the stability of the sample during the inspection process, and improves the inspection accuracy.

[0041] The storage battery 15 supplies power to the electrical components of the optical sample multi-angle detection component 1, preventing cable tangling when the detection component is flipped and reducing equipment failure; the signal remote transmission component 20 can transmit detection data in real time, eliminating the need for manual on-site reading and recording, simplifying the operation process, and facilitating remote monitoring of detection progress and results.

[0042] The first electric telescopic rod 11 can adjust the position of the fixed plate 12. When the mounting plate 7 drives the detection component to flip, it can avoid the support frame 3 and other structures to prevent collision damage. The gap between the left conveyor frame 6 and the support frame 3 provides sufficient space for the mounting plate 7 to flip, further ensuring the safety of the detection component during multi-angle adjustment.

[0043] It should be noted that although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A detection device for an optical sample, characterized in that, include: A support frame (3) is provided, a first motor (4) is fixedly installed on the rear side of the support frame (3), a drive shaft (5) is fixedly installed on the output end of the first motor (4), an mounting plate (7) is fixedly installed on the outer side of the drive shaft (5), and an optical sample multi-angle detection component (1) is provided on the mounting plate (7). The optical template multi-angle detection component (1) includes a first electric telescopic rod (11), a fixing plate (12), a second motor (13), a turntable (14), and a battery (15). The first electric telescopic rod (11) is fixedly installed on the inner side of the mounting plate (7). The fixing plate (12) is fixedly installed on the output end of the first electric telescopic rod (11). The second motor (13) is fixedly installed on the top of the fixing plate (12). The turntable (14) is fixedly installed on the output end of the second motor (13). The battery (15) is fixedly installed on the inner side of the turntable (14).

2. The detection device for an optical sample according to claim 1, characterized in that, The support frame (3) is provided with a conveyor frame (6) on the left and right sides, and an optical template transmission support assembly (2) is provided on the support frame (3) and the conveyor frame (6).

3. The detection device for an optical sample according to claim 1, characterized in that, The optical sample multi-angle detection component (1) also includes a first electric slide rail (16), a first electric slider (17), an industrial high-definition detection camera (18), a fill light (19), and a signal remote transmission component (20). The first electric slide rail (16) is fixedly installed on one side of the turntable (14), and the first electric slider (17) is slidably installed on the bottom of the first electric slide rail (16). The industrial high-definition detection camera (18), the fill light (19), and the signal remote transmission component (20) are all fixedly installed on the bottom of the first electric slider (17). The first electric slide rail (16), the first electric slider (17), the industrial high-definition detection camera (18), the fill light (19), and the signal remote transmission component (20) are electrically connected to the battery (15).

4. The detection device for an optical sample according to claim 2, characterized in that, The optical template transmission support assembly (2) includes an optical template conveyor belt (21), a fixed frame (22), a second electric slide rail (23), a second electric slider (24), a second electric telescopic rod (25), and a template clamping caliper (26). The optical template conveyor belt (21) is rotatably mounted on the inner side of the conveyor frame (6). The fixed frame (22) is fixedly mounted on the front side of the support frame (3) and the conveyor frame (6). The second electric slide rail (23) is fixedly mounted on the inner wall of the front side of the fixed frame (22). The second electric slider (24) is slidably mounted on the rear side of the second electric slide rail (23). The second electric telescopic rod (25) is fixedly mounted on the rear side of the second electric slider (24). The template clamping caliper (26) is fixedly mounted on the output end of the second electric telescopic rod (25).

5. The detection device for an optical sample according to claim 4, characterized in that, The front and rear inner walls of the support frame (3) are provided with guide grooves (27), and a sliding support frame (28) is slidably installed on the inner side of the guide grooves (27).

6. The detection device for an optical sample according to claim 5, characterized in that, The optical template transmission support assembly (2) also includes a guide support roller (29), a strip hole (30), a locking bolt (31), and an anti-slip pad (32). The guide support roller (29) is rotatably mounted on the inner side of the sliding support frame (28). The strip hole (30) is opened on the top of the support frame (3). The locking bolt (31) is threaded on the top of the sliding support frame (28). The anti-slip pad (32) is sleeved on the outer side of the locking bolt (31) and abuts against the top of the support frame (3).

7. The detection device for an optical sample according to claim 6, characterized in that, The support frame (3) is U-shaped, and the top of the sliding support frame (28) is provided with a rotating mounting groove. The guide support roller (29) is rotatably mounted on the inner side of the rotating mounting groove.

8. The detection device for an optical sample according to claim 2, characterized in that, The left side of the conveyor frame (6) and the left side of the support frame (3) are provided with a certain gap distance.