An automatic tip machine

Abstract

The utility model relates to the technical field of point material machine, concretely to an automatic point material machine, including machine body, mounting panel, point material subassembly, counting sensor and transfer subassembly, machine body is connected with control panel, and control panel is connected with display screen, and the symmetrical setting mounting panel is connected on machine body, and point material subassembly is connected on mounting panel, and counting sensor is connected on mounting panel, and the number of transfer subassembly corresponds with point material subassembly, and transfer subassembly is connected on mounting panel, and transfer subassembly includes transfer tray and limiting component, and the accommodating groove is set up on transfer tray, and limiting component is connected in accommodating groove. In the utility model, when material band enters on transfer tray, will trigger photoelectric sensor, and photoelectric sensor controls the on-off of magnetic attraction subassembly circuit to make elastic piece rebound drive moving plate extrude the material head of material band one end, and the clamping block that moving plate has has the recess on the material head intercom, and will fix the material head in accommodating groove to facilitate transfer tray to wind and unwind material band.

Description

Technical Field

[0001] This utility model relates to the field of material counting machine technology, specifically to an automatic material counting machine. Background Technology

[0002] The counting machine uses the photoelectric sensing principle and the correspondence between the guide holes on the part carrier tape on the material tray and the parts to accurately determine the number of surface mount devices. It can realize convenient and fast counting, which is especially helpful for the material issuance and dispensing operations in outsourced processing.

[0003] Chinese Patent Publication No. CN111731946A discloses an automatic SMT material counting and dispensing device, including a device housing and a material counting mechanism. The material counting mechanism includes: a material tray mounting assembly, including a rotatable mounting head and a mounting head rotation drive component for driving the mounting head to rotate; a material counting component for counting the quantity of materials; a CCD component, including a CCD detection component located above the material counting component for recording the position of the first material on the material strip, the type and spacing of the material, and the position of the last material; a material strip transfer assembly, including a rotatable transfer disc and a transfer disc rotation drive component for driving the transfer disc to rotate; and a controller. This invention can automatically complete the counting of materials without manual intervention, with fast counting speed, high accuracy, and a high degree of automation; it can also perform material dispensing by setting the quantity of materials, offering rich functionality and meeting the dual needs of material counting and dispensing.

[0004] However, in the above technical solution, the counting of materials can be completed by only the counting component, the conveyor belt transfer component and the CCD component. However, when the material head of the conveyor belt enters the conveyor belt transfer component, it is only by inserting the material head into the material head channel to fix it on the transfer plate. However, the material head needs to be inserted into the material head channel for a certain length to achieve the fixing effect. If the material head insertion distance is insufficient or the material outlet is warped, it is difficult to fix it deeply. Utility Model Content

[0005] The purpose of this invention is to address the problems existing in the background technology by proposing an automatic material counting machine.

[0006] The technical solution of this utility model: An automatic feeding machine includes a machine body connected to a control panel, a display screen connected to the control panel, and symmetrically arranged mounting plates connected to the machine body; feeding components, two of which are symmetrically arranged, connected to the mounting plates; in use, the rotating ends of the feeding components rotate in both directions to wind or unwind the material belt; counting sensors, the number of which corresponds to the number of feeding components, connected to the mounting plates, each counting sensor having a transmitter and a receiver, both connected to the mounting plates, with a through hole between the transmitter and receiver through which the material belt passes; and transfer components, the number of which corresponds to the number of feeding components. Corresponding to the material counting component, the transfer component is connected to the mounting plate. The transfer component includes a transfer tray and a limiting component. The transfer tray is set on the mounting plate and has a receiving groove. The limiting component is connected to the receiving groove and includes a moving plate, an elastic element, a photoelectric sensor, and a magnetic suction component. The photoelectric sensor is connected to the receiving groove, the moving plate is set in the receiving groove, the two ends of the elastic element are connected to the receiving groove and the moving plate respectively, and the magnetic suction component is set between the moving plate and the receiving groove. In use, when the material strip enters the receiving groove, it triggers the photoelectric sensor, the magnetic suction component disconnects, and the elastic element pushes the moving plate to clamp the material strip.

[0007] Preferably, the material dispensing assembly includes a first driving device connected to the mounting plate, the output end of the first driving device being connected to a first mounting shaft; a storage tray detachably connected to the first mounting shaft; and a guide plate connected to the mounting plate, the guide plate having a guide channel, one end of the guide plate being close to the storage tray.

[0008] Preferably, the transfer tray consists of a fixed baffle, a movable baffle, and a rotating cylinder. The fixed baffle is connected to one end of the rotating cylinder, and the rotating cylinder is detachably connected to the second mounting shaft. A receiving groove is provided on the rotating cylinder. The movable baffle is arranged parallel to the fixed baffle, and the movable baffle has a through hole that is slidably connected to the rotating cylinder.

[0009] Preferably, a telescopic device is connected to the rotating cylinder, and a connecting frame is connected to the telescopic end of the telescopic device. One end of the connecting frame is connected to the movable baffle.

[0010] Preferably, the transfer assembly further includes a second drive device connected to the mounting plate, the output end of the second drive device being connected to a second mounting shaft, and the second mounting shaft being detachably connected to the rotating cylinder.

[0011] Preferably, the magnetic assembly includes a magnetic element connected to a groove formed in the receiving slot; and a magnetic attachment connected to the movable plate, the magnetic attachment being magnetically connected to the magnetic element.

[0012] Preferably, the movable plate consists of a support plate and a movable plate. The support plate is connected to an elastic element, and the movable plate is connected to multiple clips corresponding to the width of the material strip. The movable plate is connected to the support plate.

[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: In this invention, when the material strip enters the transfer tray, it triggers a photoelectric sensor. The photoelectric sensor controls the on / off state of the magnetic suction component circuit, causing the elastic element to rebound and drive the moving plate to squeeze the material head at one end of the material strip. The locking block on the moving plate and the groove on the material head work together to fix the material head in the receiving groove, so as to facilitate the transfer tray to rewind and unwind the material strip. Attached Figure Description

[0014] Figure 1 This is a perspective view of the present utility model; Figure 2 for Figure 1 Enlarged view of the structure at point A; Figure 3 This is another perspective view of the present utility model; Figure 4 for Figure 3 Enlarged view of the structure at point B.

[0015] Reference numerals: 1. Machine body; 2. Mounting plate; 3. Counting sensor; 4. Transfer tray; 5. Receiving trough; 6. Moving plate; 7. Elastic element; 8. Photoelectric sensor; 9. First drive device; 10. First mounting shaft; 11. Storage tray; 12. Fixed baffle; 13. Moving baffle; 14. Rotating cylinder; 15. Telescopic device; 16. Second drive device; 17. Second mounting shaft; 18. Magnetic suction element; 19. Magnetic attachment; 20. Support plate; 21. Movable plate; 22. Locking block. Detailed Implementation

[0016] Example 1 like Figures 1-4As shown, this utility model proposes an automatic feeding machine, including a body 1, a mounting plate 2, feeding components, counting sensors 3, and a transfer component. The body 1 is connected to a control panel with a display screen. The mounting plate 2 is symmetrically arranged on the body 1. Two feeding components are symmetrically arranged and connected to the mounting plate 2. In operation, the rotating ends of the feeding components rotate in both directions to wind or unwind the feed strip. The number of counting sensors 3 corresponds to the number of feeding components. The counting sensors 3 are connected to the mounting plate 2 and consist of a transmitter and a receiver, both connected to the mounting plate 2. A through hole between the transmitter and receiver passes through the feed strip. The number of transfer components... The quantity and material counting components correspond to each other. The transfer component is connected to the mounting plate 2. The transfer component includes a transfer tray 4 and a limiting component. The transfer tray 4 is set inside the mounting plate 2 and has a receiving groove 5. The limiting component is connected inside the receiving groove 5 and includes a moving plate 6, an elastic element 7, a photoelectric sensor 8, and a magnetic suction component. The photoelectric sensor 8 is connected inside the receiving groove 5, the moving plate 6 is set inside the receiving groove 5, the two ends of the elastic element 7 are connected to the receiving groove 5 and the moving plate 6 respectively, and the magnetic suction component is set between the moving plate 6 and the receiving groove 5. In use, when the material strip enters the receiving groove 5, it triggers the photoelectric sensor 8, and the magnetic suction component disconnects, causing the elastic element 7 to push the moving plate 6 to clamp the material strip. In an optional embodiment, the magnetic assembly includes a magnetic element 18 and a magnetic attachment 19. The magnetic element 18 is connected to a groove in the receiving slot 5. The magnetic element 18 is an electromagnet. The magnetic attachment 19 is connected to the movable plate 6 and is magnetically connected to the magnetic element 18.

[0017] In an optional embodiment, the transfer tray 4 consists of a fixed baffle 12, a movable baffle 13, and a rotating cylinder 14. The fixed baffle 12 is connected to one end of the rotating cylinder 14, and the rotating cylinder 14 is detachably connected to the second mounting shaft 17. A receiving groove 5 is provided on the rotating cylinder 14. In the initial state, the receiving groove 5 is flush with the guide channel on the guide plate so that the material head of the material belt can enter the receiving groove 5. The movable baffle 13 is arranged parallel to the fixed baffle 12, and the movable baffle 13 has a through hole that is slidably connected to the rotating cylinder 14. In an optional embodiment, a telescopic device 15 is connected to the rotating cylinder 14, and a connecting frame is connected to the telescopic end of the telescopic device 15. One end of the connecting frame is connected to the movable baffle 13. The telescopic device 15 may be, but is not limited to, a hydraulic cylinder.

[0018] Example 2 like Figures 1-3As shown, this utility model proposes an automatic feeding machine. Compared with Embodiment 1, this embodiment describes the detailed structure of the feeding component. The feeding component includes a first driving device 9, a first mounting shaft 10, a storage tray 11, and a guide plate. The first driving device 9 is connected to the mounting plate 2, and the output end of the first driving device 9 is connected to the first mounting shaft 10. The first driving device 9 is a motor. The storage tray 11 is detachably connected to the first mounting shaft 10. The storage tray 11 has multiple slots, which cooperate with the locking blocks 22 on the first mounting shaft 10. The guide plate is connected to the mounting plate 2, and the guide plate has a guide channel. One end of the guide plate is close to the storage tray 11. The outlet of the guide channel on the guide plate is flush with the receiving groove 5 to facilitate the entry of the material belt.

[0019] Example 3 like Figures 3-4 As shown, the present invention proposes an automatic material counting machine. Compared with Embodiment 2, this embodiment describes the detailed structure of the transfer component. The transfer component also includes a second drive device 16 and a second mounting shaft 17. The second drive device 16 is connected to the mounting plate 2, and the output end of the second drive device 16 is connected to the second mounting shaft 17. The second mounting shaft 17 is detachably connected to the rotating cylinder 14. The second drive device 16 may be, but is not limited to, a motor. In an optional embodiment, the movable plate 6 consists of a support plate 20 and a movable plate 21. The support plate 20 is connected to the elastic element 7, and the movable plate 21 is connected with a plurality of locking blocks 22 corresponding to the width of the material strip. The movable plate 21 and the support plate 20 are detachably connected by bolts.

[0020] In summary, when using this utility model, the operator inserts the storage tray 11 to be counted into the first mounting shaft 10 through its through hole. The protrusions and recesses on both work together. Then, the operator manually inserts one end of the material strip into the guide channel in the guide plate. The first drive device 9 starts, causing the first mounting shaft 10 to reverse and release the material. The material strip gradually moves, and its empty portion enters the receiving groove 5, where it is detected by the photoelectric sensor 8. The photoelectric sensor 8 sends a signal to the control component on the machine body 1, causing it to de-energize the magnetic suction assembly and simultaneously activate the second drive device 16. When the magnetic suction assembly is de-energized, the magnetic suction component 18 loses its magnetism, and the previously compressed elastic component 7, without external force, will spring back to its original shape, causing the magnetic attachment 19 and the moving plate 6 to move. The moving plate 6 approaches the side wall of the receiving groove 5 on the other side, and engages with the notch on the material strip through the locking block 22 of the movable plate 21. The movement of the material strip within the receiving groove 5 is restricted. Simultaneously, the output end of the second drive device 16 drives the second mounting shaft 17 to rotate, which in turn drives the transfer tray 4 to rotate and rewind the material strip. During the rewinding process, the SMT components on the material strip enter between the transmitter and receiver of the counting sensor 3, and the two count each other. After the counting is completed, the first drive device 9 can be reversed via the control panel to rewind the counted material strip. The counted quantity can be observed on the display screen of the control panel. When the first drive device 9 is powered on and reversed, the magnetic suction component is also powered on simultaneously and the power supply to the photoelectric sensor 8 is disconnected. The moving plate 6 loses its restriction on the material strip, and the material strip is rewound into the storage tray 11, then waits for the next storage tray 11 to count. When the first drive device 9 is started to rotate, the photoelectric sensor 8 will be powered on again to wait for the detection of the material strip.

[0021] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. An automatic material counting machine, characterized in that, include The main body (1) is connected to a control panel, which is connected to a display screen. The main body (1) is connected to symmetrically arranged mounting plates (2). The material feeding assembly has two symmetrically arranged components, which are connected to the mounting plate (2). When the material feeding assembly is in use, the rotating end of the material feeding assembly rotates in both directions to wind or unwind the material strip. The number of counting sensors (3) corresponds to the material counting components. The counting sensors (3) are connected to the mounting plate (2). The counting sensors (3) are divided into a transmitter and a receiver, both of which are connected to the mounting plate (2). The through hole between the transmitter and the receiver passes through the material strip. The number of transfer components corresponds to that of the material counting components. The transfer components are connected to the mounting plate (2). The transfer components include a transfer tray (4) and a limiting component. The transfer tray (4) is set on the mounting plate (2). A receiving groove (5) is opened on the transfer tray (4). The limiting component is connected in the receiving groove (5). The limiting component includes a moving plate (6), an elastic element (7), a photoelectric sensor (8), and a magnetic suction component. The photoelectric sensor (8) is connected in the receiving groove (5). The moving plate (6) is set in the receiving groove (5). The two ends of the elastic element (7) are connected to the receiving groove (5) and the moving plate (6) respectively. The magnetic suction component is set between the moving plate (6) and the receiving groove (5). In the use state, when the material belt enters the receiving groove (5), it triggers the photoelectric sensor (8). The magnetic suction component disconnects, causing the elastic element (7) to push the moving plate (6) to clamp the material belt.

2. The automatic material counting machine according to claim 1, characterized in that, The material counting components include A first drive device (9) is connected to a mounting plate (2), and the output end of the first drive device (9) is connected to a first mounting shaft (10). Storage tray (11), which is detachably connected to the first mounting shaft (10); A guide plate is connected to the mounting plate (2), and a guide channel is provided on the guide plate. One end of the guide plate is close to the storage tray (11).

3. The automatic material counting machine according to claim 1, characterized in that, The transfer tray (4) consists of a fixed baffle (12), a movable baffle (13) and a rotating cylinder (14). The fixed baffle (12) is connected to one end of the rotating cylinder (14). The rotating cylinder (14) is detachably connected to the second mounting shaft (17). A receiving groove (5) is opened on the rotating cylinder (14). The movable baffle (13) is arranged parallel to the fixed baffle (12). The movable baffle (13) has a through hole that is slidably connected to the rotating cylinder (14).

4. An automatic material counting machine according to claim 3, characterized in that, A telescopic device (15) is connected to the rotating cylinder (14). The telescopic end of the telescopic device (15) is connected to a connecting frame, and one end of the connecting frame is connected to the movable baffle (13).

5. An automatic material counting machine according to claim 1, characterized in that, The transfer assembly also includes a second drive unit (16) connected to the mounting plate (2). The output end of the second drive unit (16) is connected to a second mounting shaft (17), which is detachably connected to the rotating cylinder (14).

6. An automatic material counting machine according to claim 1, characterized in that, Magnetic components include The magnetic suction element (18) is connected to the groove opened in the receiving groove (5); A magnetic attachment (19) is attached to a movable plate (6) and magnetically connected to a magnetic attractor (18).

7. An automatic material counting machine according to claim 1, characterized in that, The movable plate (6) consists of a support plate (20) and a movable plate (21). The support plate (20) is connected to the elastic element (7). The movable plate (21) is connected to multiple clips (22) corresponding to the width of the material strip. The movable plate (21) is connected to the support plate (20).

Images