Automatic strong-acid and strong-base material filling equipment with deviation prevention structure

The design of the guide plate and clamping components solves the problem of tank misalignment in strong acid and alkali material filling equipment, achieving stability and safety in the filling process, preventing material spillage, and improving the reliability of the equipment.

CN224564265UActive Publication Date: 2026-07-28江苏隆瑞孚智能设备制造有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
江苏隆瑞孚智能设备制造有限公司
Filing Date
2025-07-24
Publication Date
2026-07-28

AI Technical Summary

Technical Problem

Traditional filling equipment for strong acids and alkalis is prone to tank opening deviation due to differences in tank specifications and vibration during the transportation process, which can cause leakage and safety hazards, and the filling process is unstable.

Method used

The automatic filling equipment adopts an anti-deviation structure, which uses guide plates, clamping components and blocking components to ensure that the tank remains stably positioned during the filling process. The tank is fixed and moved by hydraulic push rods and motor-driven threaded rods.

Benefits of technology

It effectively prevents tank displacement, avoids material spillage, improves the safety and stability of the filling process, and ensures material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of automatic filling equipment of strong acid strong base material with anti-offset structure, including bottom plate and guide plate, the bottom plate top surface is equipped with multiple vertical rods, multiple the vertical rod top surface is equipped with top plate, the guide plate passes between both sides vertical rods, the top plate top surface middle part is connected with filling pipe and is penetrated, same side two the vertical rod side surface is fixedly installed with guide plate, the guide plate one side is provided with inclined plane, the top surface of one side the inclined plane is equipped with the blocking component for stopping jar, the guide plate surface is equipped with installation groove, the clamping assembly that passes inside of installation groove is installed in the guide plate one side. The utility model can drive jar to move to the position against filling pipe by guide plate, both sides guide plate, inclined plane guide jar, and jar is fixed by clamping assembly, prevent jar offset when material is filled.
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Description

Technical Field

[0001] This utility model relates to the field of automatic material filling, specifically an automatic filling device for strong acid and strong alkali materials with an anti-deviation structure. Background Technology

[0002] In the field of chemical production, automatic filling equipment for strong acid and alkali materials is a key facility for the safe and efficient transfer of hazardous chemicals. Its positioning accuracy and clamping stability directly affect the safety of the filling process and the material utilization rate.

[0003] In the traditional process of conveying strong acid and alkali materials, the alignment between the tank opening and the discharge port is easily deviated due to factors such as differences in tank specifications and vibration of the conveying track. This misalignment can cause leakage of strong acid and alkali materials during filling, which not only pollutes the production environment but may also cause safety accidents such as equipment corrosion and personnel burns. Moreover, the material tank is fixed by the friction of the conveying device during filling. When the material impacts the tank or the tank tilts due to changes in the center of gravity, it is very easy for it to shift, resulting in unstable filling flow and material splashing. Therefore, it is necessary to design an automatic filling equipment for strong acid and alkali materials with an anti-misalignment structure to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an automatic filling device for strong acid and strong alkali materials with an anti-deviation structure, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic filling device for strong acid and strong alkali materials with an anti-deviation structure, comprising a base plate and a guide plate, wherein multiple vertical rods are installed on the top surface of the base plate, a top plate is installed on the top surface of the multiple vertical rods, the guide plate passes between the two vertical rods, and a filling pipe is connected through the middle of the top surface of the top plate;

[0006] Guide plates are fixedly installed on the two vertical rods on the same side. One side of the guide plate is provided with an inclined surface, and a blocking component for blocking the tank is installed on the top surface of the inclined surface on one side. An installation groove is opened on the surface of the guide plate, and a clamping component passing through the inside of the installation groove is installed on one side of the guide plate.

[0007] Preferably, the guide plate has a trapezoidal cross-section, and the two inclined surfaces are used to guide the tank to be centered.

[0008] Preferably, the blocking assembly includes a movable sleeve, an L-shaped baffle is slidably mounted on the inner side of the movable sleeve, and a driving component for moving the L-shaped baffle is mounted on one side of the guide plate.

[0009] Preferably, the driving component is a motor, which is fixedly mounted on one side of the guide plate, and a threaded rod is fixedly mounted on the output end of the motor, the threaded rod threaded through the L-shaped baffle.

[0010] Preferably, the clamping assembly includes a hydraulic push rod, which is fixedly mounted on one side of the guide plate, and a clamping plate passing through the mounting groove is fixedly mounted on the output end of the hydraulic push rod.

[0011] Preferably, an anti-slip pad is adhered to the inner side of the clamping plate, and the anti-slip pad is made of rubber.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This automatic filling equipment for strong acid and alkali materials with an anti-deviation structure controls the extension of two hydraulic push rods before filling, driving the clamping plates to move. The clamping plates on both sides and the anti-slip pads together clamp the outside of the tank, thereby effectively preventing the tank from shifting during filling and thus preventing material spillage.

[0014] 2. This automatic filling equipment for strong acid and alkali materials with an anti-deviation structure operates by placing the tank on the guide plate. As the guide plate conveys the tank, it is pressed against the inclined surface and eventually enters the position between the two guide plates. The two guide plates have a positioning effect on the tank. Finally, the tank is blocked by the L-shaped baffle, preventing it from moving further. After filling is completed, the control motor is turned on, driving the threaded rod to rotate. The threaded rod drives the L-shaped baffle to move within the movable sleeve until the L-shaped baffle moves to a position that no longer blocks the tank. At this point, the guide plate is turned on again, allowing it to convey the filled tank to the subsequent steps. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the rear structure of this utility model;

[0017] Figure 3 This is a cross-sectional view of the guide plate of this utility model.

[0018] In the diagram: 1. Base plate; 2. Vertical rod; 3. Top plate; 4. Guide plate; 5. Inclined surface; 6. Movable sleeve; 7. L-shaped baffle; 8. Motor; 9. Threaded rod; 10. Mounting groove; 11. Hydraulic push rod; 12. Clamping plate; 13. Anti-slip pad; 14. Filling pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1

[0021] Please refer to Figure 1-3 As shown, this utility model provides an automatic filling device for strong acid and strong alkali materials with an anti-deviation structure, including a base plate 1 and a guide plate 4. Multiple vertical rods 2 are installed on the top surface of the base plate 1, and a top plate 3 is installed on the top surface of the multiple vertical rods 2. The guide plate 4 passes through the space between the two vertical rods 2, and a filling pipe 14 is connected through the middle of the top surface of the top plate 3.

[0022] Guide plates 4 are fixedly installed on the sides of two vertical rods 2 on the same side. A slope 5 is provided on one side of the guide plate 4. A blocking component for blocking the tank is installed on the top surface of the slope 5. An installation groove 10 is opened on the surface of the guide plate 4. A clamping component that passes through the inside of the installation groove 10 is installed on one side of the guide plate 4.

[0023] Specifically, the guide plate 4 can move the tank to a position facing the filling pipe 14. The guide plates 4 on both sides and the inclined surface 5 guide the tank and fix the tank with the clamping assembly to prevent the tank from shifting when filling the material.

[0024] Among them: the guide plate 4 has a trapezoidal cross-section, and the two inclined surfaces 5 are used to guide the tank to be centered.

[0025] The blocking component includes a movable sleeve 6, with an L-shaped baffle 7 slidably installed inside the movable sleeve 6. A driving component for moving the L-shaped baffle 7 is installed on one side of the guide plate 4. The driving component is a motor 8, which is fixedly installed on one side of the guide plate 4. A threaded rod 9 is fixedly installed at the output end of the motor 8. The threaded rod 9 is threaded through the L-shaped baffle 7. When the motor 8 is opened, the threaded rod 9 is rotated, and the threaded rod 9 moves the L-shaped baffle 7 within the movable sleeve 6, which facilitates changing the position of the L-shaped baffle 7.

[0026] The clamping assembly includes a hydraulic push rod 11, which is fixedly installed on one side of the guide plate 4. A clamping plate 12 passing through the mounting groove 10 is fixedly installed at the output end of the hydraulic push rod 11. An anti-slip pad 13 is bonded to the inner side of the clamping plate 12. The anti-slip pad 13 is made of rubber. Before filling, the two hydraulic push rods 11 are extended to move the clamping plate 12. The clamping plates 12 on both sides and the anti-slip pad 13 together clamp the outside of the tank, thereby effectively preventing the tank from shifting during filling and thus preventing material spillage.

[0027] Working principle: This utility model is an automatic filling device for strong acid and strong alkali materials with an anti-deviation structure. When in use, the tank is placed on the guide plate 4. When the guide plate 4 conveys the tank, the tank is abutted by the inclined surface 5 and finally enters the position between the two guide plates 4. The two guide plates 4 have a positioning effect on the tank. Finally, the tank is blocked by the L-shaped baffle 7, so it can no longer move. At this time, the tank opening is facing the lower end of the filling tube 14. Before filling, the two hydraulic push rods 11 are extended to drive the clamping plate 12 to move. The clamping plates 12 on both sides and the anti-slip pad 13 together clamp the outside of the tank, thereby effectively preventing the tank from deviating during filling and thus preventing material spillage.

[0028] After filling is completed, the control motor 8 is turned on, which drives the threaded rod 9 to rotate. The threaded rod 9 drives the L-shaped baffle 7 to move within the movable sleeve 6 until the L-shaped baffle 7 moves to a position that does not block the can. At this time, the control guide plate 4 is turned on again, so that the guide plate 4 can transport the filled can to the subsequent steps.

[0029] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic filling device for strong acid and strong alkali materials with an anti-deviation structure, comprising a base plate (1) and a guide plate (4), characterized in that: The bottom plate (1) has multiple vertical rods (2) installed on its top surface, and a top plate (3) is installed on the top surface of the multiple vertical rods (2). The guide plate (4) passes between the two vertical rods (2), and a filling pipe (14) is connected through the middle of the top surface of the top plate (3). Guide plates (4) are fixedly installed on the sides of the two vertical rods (2) on the same side. A slope (5) is provided on one side of the guide plate (4). A blocking component for blocking the tank is installed on the top surface of the slope (5) on one side. An installation groove (10) is opened on the surface of the guide plate (4). A clamping component that passes through the inside of the installation groove (10) is installed on one side of the guide plate (4).

2. The automatic filling equipment for strong acid and strong alkali materials with an anti-deviation structure according to claim 1, characterized in that: The guide plate (4) has a trapezoidal cross-section, and the two inclined surfaces (5) are used to guide the tank body to be centered.

3. The automatic filling equipment for strong acid and strong alkali materials with an anti-deviation structure according to claim 1, characterized in that: The blocking assembly includes a movable sleeve (6), an L-shaped baffle (7) is slidably installed on the inner side of the movable sleeve (6), and a driving component for moving the L-shaped baffle (7) is installed on one side of the guide plate (4).

4. The automatic filling equipment for strong acid and strong alkali materials with an anti-deviation structure according to claim 3, characterized in that: The driving component is specifically a motor (8), which is fixedly installed on one side of the guide plate (4). A threaded rod (9) is fixedly installed at the output end of the motor (8), and the threaded rod (9) is threaded through the L-shaped baffle (7).

5. The automatic filling equipment for strong acid and strong alkali materials with an anti-deviation structure according to claim 1, characterized in that: The clamping assembly includes a hydraulic push rod (11), which is fixedly installed on one side of the guide plate (4), and a clamping plate (12) passing through the mounting groove (10) is fixedly installed at the output end of the hydraulic push rod (11).

6. The automatic filling equipment for strong acid and strong alkali materials with an anti-deviation structure according to claim 5, characterized in that: An anti-slip pad (13) is bonded to the inside of the clamp (12), and the anti-slip pad (13) is made of rubber.