A functional monomer synthesis product separation device

By using a high-speed rotating separation mechanism and a mixing opening and closing mechanism, the problems of slow separation speed and poor effect caused by gravity sedimentation are solved, achieving rapid separation and uniform mixing, and improving the separation efficiency of monomer synthesis products.

CN224585522UActive Publication Date: 2026-08-04HENAN FULUORUI NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENAN FULUORUI NEW MATERIAL CO LTD
Filing Date
2025-09-09
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

In existing technologies, the separation of functional monomer synthesis products relies on gravity sedimentation, which results in slow separation speed and poor efficiency, especially for mixtures with small particles or small density differences.

Method used

It employs a high-speed rotating separation mechanism and a mixing opening and closing mechanism. The rotating rod drives the separation hood to rotate at high speed and uses a filter screen for separation. Combined with a spiral heating rod, it accelerates the chemical reaction, and the mixing opening and closing mechanism ensures that the reactants are mixed evenly.

Benefits of technology

Rapid separation of functional monomer synthesis products was achieved, improving processing speed and yield, and ensuring the consistency and uniformity of separation results.

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Abstract

The utility model discloses a functional monomer synthesis product separation device belongs to the field of separation, including frame, the inside fixed mounting of frame has processing cylinder, the upper surface of processing cylinder is clamped and has the shelter cover, the upper surface fixed connection of shelter cover has rotary mechanism, the upper surface fixed connection of frame has the mixing open and close mechanism, through the cooperation of above each device, through the separation mechanism of setting, when separating monomer synthesis product, through high -speed operation can rotate the separation cover in separation mechanism, when the separation cover rotates, will monomer synthesis product high -speed rotation together, and the separation cover middle is the hollow state, when the separation cover high -speed rotation will rapidly separate the monomer synthesis product of inside, through the filter screen in separation mechanism separates liquid, flows in the gathering cover, has adopted the design of high -speed rotation, can rapidly complete the separation process of a large amount of material, compared with traditional gravity sedimentation etc. Method improves the processing speed.
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Description

Technical Field

[0001] This utility model relates to the field of separation technology, specifically a separation device for functional monomer synthesis products. Background Technology

[0002] Functional monomer synthesis products refer to monomer molecules with specific functions or properties synthesized through chemical reactions. These monomers can be further polymerized to form polymer materials or used directly in various applications. Functional monomers usually contain some special functional groups, such as hydroxyl, carboxyl, and amino groups. These groups endow the monomers with special chemical properties and physical properties, making them perform well in specific application fields.

[0003] An investigation revealed that a utility model patent (publication number: CN213912384U) discloses a liquid separation device for organic synthesis products, comprising a support mechanism, a storage chamber, a feeding port, a discharging port, a connecting mechanism, a separation chamber, a condenser tube, and an adjustment mechanism. The support mechanism includes support legs, a support base, and a placement frame. The support legs are positioned below the support base, and the placement frame is positioned on the upper surface of the support base. The storage chamber is located in the middle of the support base. The feeding port is located on the upper left side of the storage chamber, and the discharging port is located below the storage chamber. The connecting mechanism includes a connecting pipe, a gas inlet, and an air inlet pipe. The separation chamber is located above the storage chamber, and connection ports are respectively provided on the upper and lower walls of the separation chamber. The condenser tube is located above the separation chamber. The adjustment mechanism includes a threaded rod, a rotary knob, a rotating shaft, a bearing, and a gear. This utility model uses a placement frame to fix the device and an adjustment mechanism to adjust its height for easier operation.

[0004] Although the aforementioned patent uses a placement rack and adjustment mechanism to fix the device and adjust its height to make the work more convenient, it uses traditional gravity sedimentation separation during separation. Gravity sedimentation relies on the natural sedimentation process caused by the density difference between different substances. This process usually takes a long time. For mixtures with small particles or small density differences, the sedimentation speed will be very slow and the separation effect will be poor.

[0005] Therefore, this invention provides a functional monomer synthesis product separation device to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved This invention provides a functional monomer synthesis product separation device, which aims to solve the problems mentioned in the background art.

[0007] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: a functional monomer synthesis product separation device, comprising a frame, a processing cylinder fixedly installed inside the frame, a shielding cover snapped onto the upper surface of the processing cylinder, a rotating mechanism fixedly connected to the upper surface of the shielding cover, and a mixing opening and closing mechanism fixedly connected to the upper surface of the frame. The rotating mechanism includes a drive motor, the outer surface of which is fixedly connected to the upper surface of the cover. The output end of the drive motor is splinedly connected to a rotating rod, a spiral heating rod is fixedly connected inside the rotating rod, and a separation mechanism is fixedly connected to the outer surface of the rotating rod.

[0008] As a preferred technical solution of this application, the separation mechanism includes a frame rod, one end of which is fixedly connected to the outer surface of the rotating rod, and the other end of which is fixedly connected to a separation cover.

[0009] As a preferred technical solution of this application, a groove is provided in the middle of the separation cover, a filter screen is fixedly connected inside the groove, and a collection cover is fixedly connected to the bottom of the separation cover.

[0010] As a preferred technical solution of this application, the hybrid opening and closing mechanism includes an air pump, the bottom of which is fixedly connected to the upper surface of the frame, one end of which is fixedly connected to an air extraction pipe, and one end of which is fixedly connected to an air bladder.

[0011] As a preferred technical solution of this application, a base plate is fixedly connected to the outer surface of the airbag, a mixing cover is fixedly connected to the upper surface of the base plate, a discharge hole is opened on the upper surface of the base plate, and the airbag is inserted into the discharge hole.

[0012] As a preferred technical solution of this application, the bottom of the frame is fixedly connected to a load-bearing plate by a support rod, and the bottom of the load-bearing plate is fixedly connected to an anti-slip pad.

[0013] As a preferred technical solution of this application, the bottom of the processing cylinder is provided with a hole, and a discharge pipe is fixedly connected inside the hole.

[0014] (III) Beneficial Effects 1. When separating monomer synthesis products through the set separation mechanism, the separation hood in the separation mechanism can be rotated by high speed. When the separation hood rotates, the monomer synthesis products will also rotate at high speed. The middle of the separation hood is hollow. When the separation hood rotates at high speed, the monomer synthesis products inside will be quickly separated. The liquid is separated through the filter screen in the separation mechanism and flows in the collection hood. The high-speed rotation design can quickly complete the separation process of large amounts of materials, which improves the processing speed compared with traditional gravity sedimentation and other methods. 2. By using the set mixing and opening mechanism, the monomer synthesis products are uniformly mixed before separation. Uniform mixing ensures that all reactants are in full contact, which helps to accelerate the chemical reaction and increase the yield. When the materials are uniformly mixed, their component distribution is more uniform, and more consistent results can be obtained in the subsequent separation process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a functional monomer synthesis product separation device; Figure 2 This is a schematic diagram of the installation of an airbag in a functional monomer synthesis product separation device. Figure 3 This is a cross-sectional schematic diagram of a separation hood in a functional monomer synthesis product separation device; Figure 4 This is a cross-sectional schematic diagram of the processing cylinder in a functional monomer synthesis product separation device; Figure 5 This is a schematic diagram of the installation of a spiral heating rod in a functional monomer synthesis product separation device.

[0016] In the picture: 1. Frame; 2. Processing cylinder; 3. Cover; 4. Drive motor; 5. Rotating rod; 6. Spiral heating rod; 7. Support rod; 8. Separation hood; 9. Filter screen; 10. Gathering hood; 11. Air pump; 12. Air extraction pipe; 13. Airbag; 14. Base plate; 15. Mixing hood; 16. Load-bearing plate; 17. Discharge pipe. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] This invention provides a device for separating functional monomer synthesis products, such as... Figures 1-5 As shown, the functional monomer synthesis product separation device includes a frame 1, a processing cylinder 2 is fixedly installed inside the frame 1, a shielding cover 3 is snapped onto the upper surface of the processing cylinder 2, a rotating mechanism is fixedly connected to the upper surface of the shielding cover 3, and a mixing opening and closing mechanism is fixedly connected to the upper surface of the frame 1. The rotating mechanism includes a drive motor 4, the outer surface of which is fixedly connected to the upper surface of the shielding cover 3. The output end of the drive motor 4 is splinedly connected to a rotating rod 5. A spiral heating rod 6 is fixedly connected inside the rotating rod 5. A separation mechanism is fixedly connected to the outer surface of the rotating rod 5. By activating the spiral heating rod 6, the necessary heat can be provided to accelerate the chemical reaction rate in the monomer synthesis product. Since the spiral heating rod 6 can create a more complex flow pattern in the entire container, it helps to avoid local overheating and ensures a more uniform temperature distribution during the heating process.

[0019] The separation mechanism includes a support rod 7, one end of which is fixedly connected to the outer surface of a rotating rod 5, and the other end of which is fixedly connected to a separation cover 8. A groove is provided in the middle of the separation cover 8, and a filter screen 9 is fixedly connected inside the groove. A collection cover 10 is fixedly connected to the bottom of the separation cover 8. When separating monomer synthesis products, the separation cover 8 in the separation mechanism can be rotated by high-speed rotation. When the separation cover 8 rotates, the monomer synthesis products will also rotate at high speed. The middle of the separation cover 8 is hollow. When the separation cover 8 rotates at high speed, the monomer synthesis products inside will be quickly separated. The liquid is separated by the filter screen 9 in the separation mechanism and flows in the collection cover 10. The high-speed rotation design can quickly complete the separation process of a large amount of material, which improves the processing speed compared with traditional gravity sedimentation and other methods.

[0020] The mixing and opening mechanism includes a vacuum pump 11, the bottom of which is fixedly connected to the upper surface of the frame 1. One end of the vacuum pump 11 is fixedly connected to a vacuum pipe 12, and one end of the vacuum pipe 12 is fixedly connected to an air bag 13. A base plate 14 is fixedly connected to the outer surface of the air bag 13, and a mixing hood 15 is fixedly connected to the upper surface of the base plate 14. A discharge hole is provided on the upper surface of the base plate 14, and the air bag 13 is inserted into the discharge hole. Before separating the monomer synthesis product, the mixing and opening mechanism is used to mix it evenly. Even mixing can ensure that all reactants are in full contact, which helps to accelerate the chemical reaction and increase the yield. When the material is evenly mixed, its component distribution is more uniform, and more consistent results can be obtained in the subsequent separation process.

[0021] The bottom of frame 1 is fixedly connected to a load-bearing plate 16 by a support rod. The bottom of the load-bearing plate 16 is fixedly connected to an anti-slip pad, which can increase friction and prevent slippage during operation.

[0022] The bottom of the processing cylinder 2 has a hole, and the discharge pipe 17 is fixedly connected inside the hole. The liquid is collected in the collection hood 10 at the bottom of the processing cylinder 2 and flows out from the discharge pipe 17, thus completing the separation of the monomer synthesis product.

[0023] Specifically, the monomer synthesis products to be separated are placed inside the processing cylinder 2 and fall onto the mixing hood 15. The shielding cover 3 is then attached to the processing cylinder 2. The drive motor 4 is started, and as the drive motor 4 rotates, it drives the rotating rod 5 to rotate. The rotating rod 5 drives the mixing hood 15 to rotate, and as the mixing hood 15 rotates at high speed, it drives the monomer synthesis products inside to rotate as well, mixing them evenly. After mixing is complete, the vacuum pump 11 is started. The vacuum pump 11 draws the airbag 13 inside the bottom plate 14 inward through the vacuum pipe 12, exposing the discharge hole on the bottom plate 14. The monomer synthesis products fall from the discharge hole into the separation hood 8. While the rotating rod 5 is rotating, the internal spiral heating rod 6 is activated. Heating can accelerate the rate of chemical reaction. By activating the spiral heating rod 6, the necessary heat can be provided to accelerate the chemical reaction rate in the monomer synthesis product. Since the spiral heating rod 6 can create a more complex flow pattern in the entire container, it helps to avoid local overheating and ensures a more uniform temperature distribution during the heating process. Subsequently, when the separation hood 8 rotates at high speed, it drives the internal monomer synthesis product to rotate together. During the solid-liquid separation process, larger particles will be thrown to the inner or outer edge of the separation hood 8 due to centrifugal force, while the liquid can flow out through the middle hollow part and the filter screen 9. The liquid collects in the collection hood 10 at the bottom of the processing cylinder 2 and flows out from the discharge pipe 17, completing the separation of the monomer synthesis product.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A functional monomer synthesis product separation device, comprising a frame (1), characterized in that: A processing cylinder (2) is fixedly installed inside the frame (1). A cover (3) is snapped onto the upper surface of the processing cylinder (2). A rotating mechanism is fixedly connected to the upper surface of the cover (3). A hybrid opening and closing mechanism is fixedly connected to the upper surface of the frame (1). The rotating mechanism includes a drive motor (4), the outer surface of which is fixedly connected to the upper surface of the cover (3), the output end of which is splined connected to a rotating rod (5), a spiral heating rod (6) is fixedly connected inside the rotating rod (5), and a separation mechanism is fixedly connected to the outer surface of the rotating rod (5).

2. The functional monomer synthesis product separation device according to claim 1, characterized in that: The separation mechanism includes a frame rod (7), one end of which is fixedly connected to the outer surface of the rotating rod (5), and the other end of which is fixedly connected to a separation cover (8).

3. The functional monomer synthesis product separation device according to claim 2, characterized in that: The separation cover (8) has a groove in the middle, and a filter screen (9) is fixedly connected inside the groove. A gathering cover (10) is fixedly connected to the bottom of the separation cover (8).

4. The functional monomer synthesis product separation device according to claim 1, characterized in that: The hybrid opening and closing mechanism includes a vacuum pump (11), the bottom of which is fixedly connected to the upper surface of the frame (1), and one end of the vacuum pump (11) is fixedly connected to a vacuum pipe (12), and one end of the vacuum pipe (12) is fixedly connected to an airbag (13).

5. The functional monomer synthesis product separation device according to claim 4, characterized in that: The outer surface of the airbag (13) is fixedly connected to a base plate (14), and the upper surface of the base plate (14) is fixedly connected to a mixing cover (15). The upper surface of the base plate (14) is provided with a discharge hole, and the airbag (13) is inserted into the discharge hole.

6. The functional monomer synthesis product separation device according to claim 1, characterized in that: The bottom of the frame (1) is fixedly connected to a load-bearing plate (16) by a support rod, and the bottom of the load-bearing plate (16) is fixedly connected to an anti-slip pad.

7. The functional monomer synthesis product separation device according to claim 1, characterized in that: The bottom of the processing cylinder (2) has a hole, and the discharge pipe (17) is fixedly connected inside the hole.