Camellia fruit efficient shelling and sorting device

Abstract

The utility model relates to camellia fruit processing technical field, proposes a kind of camellia fruit efficient shelling sorting device, the design includes main component, main component includes screening cylinder, and the tower bin of fixedly connected at the bottom of screening cylinder, screening cylinder bottom and tower bin intercommunication, screening cylinder outside fixedly connected with auxiliary bin, screening cylinder and auxiliary bin are in the screening aperture switching assembly of adjustable different through orifice, screening cylinder inside is provided with the stirring component that can be screened cylinder inside camellia fruit pile overturn to prevent through jam, tower bin is provided with the shelling component that can be used to the shelling of camellia fruit;The design is through modularization collaborative design screening-stirring-shelling linkage, dynamic aperture adjustment, solve the problem that screening function is single and shelling and sorting cooperativity is poor in prior art.

Description

Technical Field

[0001] This utility model relates to the field of camellia fruit processing technology, specifically to a high-efficiency shelling and sorting device for camellia fruit. Background Technology

[0002] Camellia fruit is an important fruit of the Theaceae family, rich in oil and a high-quality raw material for extracting camellia oil. Its outer layer is covered by a hard shell, and inside are 1-4 camellia seeds. Shelling and sorting are key steps in camellia fruit processing; however, how to sieve camellia fruits of different sizes before shelling and crushing to improve shelling efficiency is a problem that urgently needs to be solved.

[0003] CN212937807U discloses a shelling device, specifically a rapid nut shelling device. This device provides a rapid nut shelling system that allows for relatively intact kernels after shelling and separates the kernels from the shells. The rapid nut shelling device includes a base plate, supports, a servo motor, a shelling device, and a sorting device. Five supports are located on the right side of the base plate, a servo motor is mounted in the middle of the right side of the base plate, shelling devices are mounted on the tops of the three supports on the right side, and a sorting device is located in the middle of the base plate, positioned between the supports. This invention utilizes a shelling device driven by a servo motor. The shell-crushing roller in the shelling device works in conjunction with the shelling chamber to shell the nuts, making shelling more convenient. The sorting device, with its continuously vibrating discharge plate and sieve plate, separates the nuts from their shells, facilitating subsequent collection and centralized processing of the nuts and shells.

[0004] The problem with the above-mentioned quick nut shelling device is that:

[0005] First, the design uses a fixed aperture sieve plate and a shaking sorting device, which cannot flexibly adapt to the sieving needs of camellia fruits of different sizes, resulting in low sorting efficiency or the need for repeated operations.

[0006] Second, in this design, the sorting device and the shelling device are independent working units. The sorted camellia fruits need to be manually transferred to the shelling stage, which makes the process discontinuous and easily leads to efficiency loss. Utility Model Content

[0007] This invention proposes a high-efficiency shelling and sorting device for camellia fruit, which solves the problems of single screening function and poor coordination between shelling and sorting in the prior art.

[0008] The technical solution of this utility model is as follows: A high-efficiency shelling and sorting device for camellia fruit includes a main component, the main component including a screening cylinder and a tower chamber fixedly connected to the bottom of the screening cylinder, the bottom of the screening cylinder and the tower chamber are connected, a secondary chamber is fixedly connected to the outside of the screening cylinder, the screening cylinder and the secondary chamber are provided with a screening aperture switching component that can adjust different through diameters, the screening cylinder is provided with a stirring component that can turn the camellia fruit pile in the screening cylinder to prevent blockage, and the tower chamber is provided with a shelling component that can shell and crush the camellia fruit.

[0009] Preferably, the main component further includes a feed inlet fixedly connected to the back of the screening cylinder, and the main component further includes a glass observation plate fixedly connected to the front of the screening cylinder.

[0010] Preferably, the main component further includes a collection box, which is slidably connected to the bottom of the tower compartment.

[0011] Preferably, the screening aperture switching component includes a first motor, which is fixedly installed on the outside of the auxiliary compartment. The output end of the first motor is fixedly connected to a first rotating shaft, and geared discs are symmetrically fixedly connected to the outside of the first rotating shaft.

[0012] Preferably, the screening aperture switching assembly further includes a ring seat, on the outer side of which a ball bearing is rotatably connected in a ring shape. The ring seat is rotatably connected to the inner side of the screening cylinder via the ball bearing. The screening aperture switching assembly further includes a toothed groove group, which is fixedly connected to the outer side of the ring seat. The toothed groove group is in contact with the toothed disc and is meshed and rotatably connected.

[0013] Preferably, the screening aperture switching assembly further includes screening plates of different apertures, each of which is ring-shaped and fastened to the groove around the ring seat.

[0014] Preferably, the stirring assembly includes a second motor, which is fixedly installed on the outside of the screening cylinder, and a second rotating shaft is fixedly connected to the output end of the second motor. The stirring assembly also includes a stirring plate, which is fixedly connected in a ring shape to the outside of the second rotating shaft.

[0015] Preferably, the shelling assembly includes a cylinder, which is fixedly installed inside the tower chamber, and a crushing plate is fixedly connected to the telescopic end of the cylinder.

[0016] Preferably, the shelling assembly further includes a crushing roller, which is rotatably connected inside the tower chamber, and a second synchronous pulley is fixedly connected to the middle of the crushing roller.

[0017] Preferably, the shell removal assembly further includes a first synchronous pulley, which is fixedly connected to the outside of the second rotating shaft. The shell removal assembly also includes a synchronous belt, which is sleeved on the outside of the first and second synchronous pulleys and is engaged in a transmission connection.

[0018] The beneficial effects of this utility model are as follows:

[0019] I. This design achieves dynamic adjustment of the screening aperture through a switchable screening aperture assembly ring seat, multi-specification screening plates, and motor-driven gear disc adjustment, adapting to camellia fruits of different sizes and improving sorting efficiency and adaptability.

[0020] Second, this design directly connects the screening cylinder and the tower bin, and realizes the integrated automatic operation of sorting and deshelling through the synchronous belt linkage of the second rotating shaft of the stirring component and the crushing roller of the deshelling component, reducing manual intervention. Attached Figure Description

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0022] Figure 1 This is a front view of the overall device of this utility model;

[0023] Figure 2 This is a schematic diagram of the back of the overall device of this utility model;

[0024] Figure 3 This is a schematic diagram of the shell removal component of this utility model;

[0025] Figure 4 This is a schematic diagram of the stirring component of this utility model;

[0026] Figure 5 This is a schematic diagram of the sieve aperture switching component of this utility model;

[0027] In the diagram: 1. Main component; 11. Screening cylinder; 111. Feed inlet; 112. Glass observation plate; 12. Auxiliary bin; 13. Tower bin; 131. Collection box; 2. Screening aperture switching component; 21. First motor; 22. First rotating shaft; 221. Gear disc; 23. Ring seat; 231. Gear groove group; 232. Ball bearing; 24. Screening plate; 3. Tumbling component; 31. Second motor; 32. Second rotating shaft; 321. Tumbling plate; 4. Dehulling component; 41. Cylinder; 411. Crushing plate; 42. Second synchronous pulley; 421. Crushing roller; 43. First synchronous pulley; 44. Synchronous belt. Detailed Implementation

[0028] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0029] For examples, please refer to Figures 1-5 This utility model provides a technical solution: a high-efficiency shelling and sorting device for camellia fruit, including a main component 1, the main component 1 including a screening cylinder 11 and a tower chamber 13 fixedly connected to the bottom of the screening cylinder 11, the bottom of the screening cylinder 11 and the tower chamber 13 are connected, a secondary chamber 12 is fixedly connected to the outside of the screening cylinder 11, a screening aperture switching component 2 that can adjust different through diameters is provided in the screening cylinder 11 and the secondary chamber 12, a stirring component 3 that can turn the camellia fruit pile in the screening cylinder 11 to prevent blockage, and a shelling component 4 that can shell and crush the camellia fruit is provided in the tower chamber 13.

[0030] This design solves the problems of single screening function and poor coordination between shell removal and sorting in the existing technology by using modular collaborative design to link screening, stirring and shell removal, and dynamic aperture adjustment.

[0031] The main component 1 also includes a feed inlet 111, which is fixedly connected to the back of the screening cylinder 11. The main component 1 also includes a glass observation plate 112, which is fixedly connected to the front of the screening cylinder 11.

[0032] The main component 1 also includes a collection box 131, which is slidably connected to the bottom of the tower compartment 13;

[0033] The screening aperture switching assembly 2 includes a first motor 21, which is fixedly installed on the outside of the auxiliary compartment 12. The output end of the first motor 21 is fixedly connected to a first rotating shaft 22, and a toothed disk 221 is symmetrically fixedly connected to the outside of the first rotating shaft 22.

[0034] The screening aperture switching assembly 2 also includes a ring seat 23, on the outer side of which a ball bearing 232 is rotatably connected in a ring shape. The ring seat 23 is rotatably connected to the inner side of the screening cylinder 11 through the ball bearing 232. The screening aperture switching assembly 2 also includes a toothed groove group 231, which is fixedly connected to the outer side of the ring seat 23. The toothed groove group 231 is in contact with the toothed disc 221 and is meshed and rotatably connected.

[0035] The screening aperture switching assembly 2 also includes screening plates 24 of different apertures, each screening plate 24 being ring-shaped and fastened to the groove around the ring seat 23;

[0036] The stirring assembly 3 includes a second motor 31, which is fixedly installed on the outside of the screening cylinder 11. The output end of the second motor 31 is fixedly connected to a second rotating shaft 32. The stirring assembly 3 also includes a stirring plate 321, which is fixedly connected to the outside of the second rotating shaft 32 in a ring shape.

[0037] The stirring component 3 continuously agitates the camellia fruit pile during the screening process to prevent the screen holes from clogging;

[0038] The shelling component 4 includes a cylinder 41, which is fixedly installed inside the tower 13. A crushing plate 411 is fixedly connected to the telescopic end of the cylinder 41.

[0039] The distance between the crushing plate 411 and the crushing roller 421 is adjusted by the cylinder 41 to meet the shelling needs of camellia fruits of different hardness or size.

[0040] The shelling assembly 4 also includes a crushing roller 421, which is rotatably connected inside the tower 13, and a second synchronous wheel 42 is fixedly connected to the middle of the crushing roller 421;

[0041] The shell removal assembly 4 also includes a first synchronous pulley 43, which is fixedly connected to the outside of the second rotating shaft 32. The shell removal assembly 4 also includes a synchronous belt 44, which is sleeved on the outside of the first synchronous pulley 43 and the second synchronous pulley 42 and is engaged in a transmission connection.

[0042] The working principle and usage process of this utility model are as follows:

[0043] First, camellia fruits are fed into the screening cylinder 11 through the feed inlet 111. Then, according to the size of the camellia fruits, the first motor 21 is started to drive the first rotating shaft 22 and the toothed disc 221 to rotate. Under the meshing cooperation of the toothed disc 221 and the toothed groove group 231, the ring seat 23 located inside the toothed groove group 231 begins to rotate, so that one set of screening plates 24 corresponds to the through slot at the bottom of the screening cylinder 11.

[0044] Then the second motor 31 is started to drive the second rotating shaft 32 to rotate. At this time, the stirring plate 321 fixed on the outside of the second rotating shaft 32 stirs the camellia fruit pile in the screening cylinder 11, and makes the camellia fruit that meets the current passing size fall into the tower silo 13 through the aperture of the screening cylinder 11.

[0045] Specifically, when the second rotating shaft 32 rotates, the first synchronous wheel 43 located at the end of the second rotating shaft 32 will rotate synchronously, and under the meshing transmission of the synchronous belt 44 and the second synchronous wheel 42, the crushing roller 421 located in the middle of the second synchronous wheel 42 will rotate synchronously. At this time, the camellia fruit falling at the bottom of the screening cylinder 11 will complete the shelling work under the action of the crushing roller 421 and the crushing plate 411.

[0046] Specifically, after a set of camellia fruits of a certain size falls through the sieve plate 24, the first motor 21 is started to drive the ring seat 23 to rotate inside the sieve cylinder 11 until another set of sieve plates 24 of a certain size replaces the previous sieve plate 24 to continue the screening work, and the stirring component 3 and the shelling component 4 continue to work.

[0047] Specifically, the cylinder 41 can be activated according to the current size and specifications of the camellia fruit, thereby adjusting the distance between the crushing plate 411 and the crushing roller 421.

[0048] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A high-efficiency shelling and sorting device for camellia fruit, comprising a main component (1), characterized in that, The main component (1) includes a screening cylinder (11) and a tower chamber (13) fixedly connected to the bottom of the screening cylinder (11). The bottom of the screening cylinder (11) and the tower chamber (13) are connected. A secondary chamber (12) is fixedly connected to the outside of the screening cylinder (11). The screening cylinder (11) and the secondary chamber (12) are equipped with a screening aperture switching component (2) that can adjust different through diameters. The screening cylinder (11) is equipped with a stirring component (3) that can turn over the camellia fruit pile in the screening cylinder (11) to prevent blockage. The tower chamber (13) is equipped with a shelling component (4) that can shell and crush the camellia fruit.

2. The efficient camellia fruit shelling and sorting device according to claim 1, characterized in that, The main component (1) also includes a feed inlet (111), which is fixedly connected to the back of the screening cylinder (11), and the main component (1) also includes a glass observation plate (112), which is fixedly connected to the front of the screening cylinder (11).

3. The efficient shelling and sorting device for camellia fruit according to claim 1, characterized in that, The main component (1) also includes a collection box (131), which is slidably connected to the bottom of the tower (13).

4. The efficient shelling and sorting device for camellia fruit according to claim 1, characterized in that, The sieve aperture switching assembly (2) includes a first motor (21), which is fixedly installed on the outside of the auxiliary compartment (12). The output end of the first motor (21) is fixedly connected to a first rotating shaft (22), and a gear disk (221) is symmetrically fixedly connected to the outside of the first rotating shaft (22).

5. The efficient shelling and sorting device for camellia fruit according to claim 4, characterized in that, The sieve aperture switching assembly (2) also includes an annular seat (23), on the outer side of which a ball bearing (232) is rotatably connected. The annular seat (23) is rotatably connected to the inner side of the sieve cylinder (11) through the ball bearing (232). The sieve aperture switching assembly (2) also includes a toothed groove assembly (231), which is fixedly connected to the outer side of the annular seat (23). The toothed groove assembly (231) is in contact with the toothed disc (221) and is meshed and rotatably connected.

6. The efficient shelling and sorting device for camellia fruit according to claim 5, characterized in that, The sieve aperture switching assembly (2) also includes sieve plates (24) of different apertures, and each sieve plate (24) is ring-connected to the groove around the ring seat (23).

7. The efficient shelling and sorting device for camellia fruit according to claim 1, characterized in that, The stirring assembly (3) includes a second motor (31), which is fixedly installed on the outside of the screening cylinder (11). The output end of the second motor (31) is fixedly connected to a second rotating shaft (32). The stirring assembly (3) also includes a stirring plate (321), which is fixedly connected in a ring shape to the outside of the second rotating shaft (32).

8. The efficient shelling and sorting device for camellia fruit according to claim 1, characterized in that, The shell removal assembly (4) includes a cylinder (41), which is fixedly installed inside the tower chamber (13), and a crushing plate (411) is fixedly connected to the telescopic end of the cylinder (41).

9. The efficient shelling and sorting device for camellia fruit according to claim 8, characterized in that, The shelling assembly (4) also includes a crushing roller (421), which is rotatably connected inside the tower chamber (13), and a second synchronous wheel (42) is fixedly connected to the middle of the crushing roller (421).

10. The efficient shelling and sorting device for camellia fruit according to claim 7, characterized in that, The shell removal assembly (4) also includes a first synchronous pulley (43), which is fixedly connected to the outside of the second rotating shaft (32). The shell removal assembly (4) also includes a synchronous belt (44), which is sleeved on the outside of the first synchronous pulley (43) and the second synchronous pulley (42) and is engaged in a transmission connection.

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