A wideband processing round copper wire calendering feeding structure
By using a round copper wire rolling and feeding structure, with vertical positioning of the upper and lower rings, combined with horizontal guidance of the guide wheel and rotating roller, the problems of jumping and loosening during copper wire feeding are solved, achieving stable and smooth copper wire conveying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU WEITENG NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-04
AI Technical Summary
In wide-band processing, copper wire is prone to jumping and trajectory deviation during feeding, which affects stability and is difficult to solve effectively with existing technologies.
The system adopts a round copper wire rolling and feeding structure, which uses upper and lower rings to vertically limit the copper wire, and guides it horizontally with guide wheels and rollers to ensure stable feeding of the copper wire. The pressure ring reduces the looseness of the copper wire packaging roll, and the power transmission of the downstream equipment eliminates the need for an additional drive motor.
This achieves stable copper wire feeding, avoids jumping and loose tangling, reduces friction, and ensures smooth and stable copper wire feeding.
Smart Images

Figure CN224586611U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of round copper wire feeding technology, specifically relating to a round copper wire rolling and feeding structure for wide-band processing. Background Technology
[0002] The network cables produced in broadband manufacturing require copper wire as the core conductor material to achieve data transmission. After processing, the copper wire is mostly packaged in coils.
[0003] To achieve copper wire rolling to meet the requirements of wide-band processing, a conveying mechanism is generally used to transport the copper wire inside the copper wire packaging roll. Additional power is required when feeding the copper wire. Moreover, the copper wire pulled out of the copper wire packaging roll is in a bent state when being fed, which is prone to jumping during conveying, thus causing the copper wire feeding trajectory to deviate and affecting the stable feeding of the copper wire.
[0004] Therefore, a rolling and feeding structure for wide-band processing of round copper wire is proposed. Summary of the Invention
[0005] This utility model provides a rolling and feeding structure for wide-band processing of round copper wire, the purpose of which is to solve the problems mentioned above.
[0006] This utility model provides a feeding structure for rolling wide-band copper wire, including a structural frame and a tray, the structural frame being located on one side of the tray; a copper wire packaging roll placed on top of the tray; copper wire wound on the copper wire packaging roll; and a copper wire guiding assembly disposed on the structural frame; wherein the copper wire guiding assembly includes: a guide wheel bracket disposed at the top of one side of the outer wall of the structural frame; a guide wheel rotating on the inner side wall of the guide wheel bracket; two support rods symmetrically disposed on the outer side wall of the guide wheel bracket; support rods two disposed at one end of the two support rods; and an upper ring and a lower ring disposed between the outer side walls of the two support rods, the upper ring being located above the lower ring.
[0007] Furthermore, a copper wire anti-winding assembly is provided above the copper wire packaging roll. The copper wire anti-winding assembly includes: a pressure ring that applies pressure to the top of the copper wire packaging roll; a groove axially formed on the outer wall of the pressure ring; a slider that slides inside the groove; a rectangular frame located on one side of the slider; two bosses symmetrically located on the inner wall of one side of the rectangular frame; and a rotating roller that rotates between the two bosses.
[0008] Furthermore, the copper wire passes through the outside of the lower ring and the inside of the upper ring, and the copper wire is wound around the guide wheel, which has an "I" shaped structure.
[0009] Furthermore, the first support rod is an L-shaped rod, and the second support rod has an obtuse angle.
[0010] Furthermore, the centers of the upper and lower rings are on the same vertical axis, and the inner radius of the upper ring is smaller than that of the lower ring.
[0011] Furthermore, both the groove and the slider have a "T" shaped cross-section.
[0012] Furthermore, a total of eight rotating rollers are provided, and the eight rotating rollers are axially spaced equally on the inner side of the rectangular frame.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. This utility model raises the copper wire on the copper wire packaging roll and precisely guides it into the gap of the rolling roller. The rotation of the rolling roller pulls the copper wire, relying entirely on the power transmission of the downstream equipment. No additional drive motor is required. The upper and lower rings are used to vertically limit the copper wire during the feeding process, preventing the copper wire from jumping during feeding due to the bending caused by its own winding, thus ensuring stable feeding of the copper wire.
[0015] 2. This utility model applies pressure to the gradually decreasing copper wire packaging roll through the pressure ring, so that the copper wire on the copper wire packaging roll is in a tight state, which prevents the copper wire on the copper wire packaging roll from becoming loose and tangled during traction. By utilizing the axial movement and guiding ability of the rectangular frame, the copper wire passing through can be guided in all directions, and the friction during copper wire traction can be effectively reduced, ensuring stable feeding of copper wire.
[0016] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of this invention can be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0019] Figure 2 This is an embodiment of the present utility model. Figure 1 Enlarged diagram of point A in the diagram;
[0020] Figure 3 This is a schematic diagram of the pressure ring structure according to an embodiment of the present utility model;
[0021] Figure 4This is a schematic diagram of the rectangular frame structure according to an embodiment of the present utility model;
[0022] Figure 5 This is a schematic cross-sectional view of the pressure ring structure according to an embodiment of the present utility model;
[0023] Reference numerals: 1. Structural frame; 2. Pallet; 3. Copper wire packaging roll; 4. Copper wire; 5. Copper wire guide assembly; 51. Guide wheel bracket; 52. Guide wheel; 53. Support rod one; 54. Support rod two; 55. Upper ring; 56. Lower ring; 6. Copper wire anti-winding assembly; 61. Pressure ring; 62. Slide groove; 63. Slider; 64. Rectangular frame; 65. Boss; 66. Rotating roller. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0025] Example 1
[0026] Reference Figure 1-2 This utility model embodiment proposes a feeding structure for rolling wide-band round copper wire, including a structural frame 1 and a tray 2. The structural frame 1 is located on one side of the tray 2. A copper wire packaging roll 3 is placed above the tray 2, and a copper wire 4 extends from the copper wire packaging roll 3. A guide wheel bracket 51 of the copper wire guide assembly 5 is provided on the upper part of the outer wall of the structural frame 1, located at one end. A guide wheel 52 is rotatably connected to the inner wall of the guide wheel bracket 51. The copper wire 4 passes through the outer side of the lower ring 56 and the inner side of the upper ring 55. The copper wire 4 is wound around the guide wheel 52. The guide wheel 52 is a " The "I"-shaped structure uses the upper ring 55 and the lower ring 56 to vertically limit the copper wire 4 during the feeding process, preventing the copper wire 4 from jumping during feeding due to bending caused by its own winding. The guide wheel 52 is used to horizontally limit the copper wire 4 during the feeding process, ensuring the stability of the copper wire 4 feeding and conveying. Two support rods 53 are symmetrically arranged on the outer wall of the guide wheel bracket 51. Each of the two support rods 53 has a support rod 54 at one end. The support rod 53 is an L-shaped rod, and the support rod 54 has an obtuse angle. The combination of the support rods 53 and the support rod 54 can form a space that is narrow at the top and wide at the bottom.
[0027] An upper ring 55 and a lower ring 56 are provided between the outer walls of the two support rods 54. The upper ring 55 is located above the lower ring 56. The centers of the upper ring 55 and the lower ring 56 are on the same vertical axis, and the inner radius of the upper ring 55 is smaller than the inner radius of the lower ring 56. By utilizing the difference in radius between the upper ring 55 and the lower ring 56, the copper wire 4 moves closer from bottom to top, thereby gradually limiting the position of the copper wire 4.
[0028] To prevent the copper wire 4 on the copper wire packaging roll 3 from jumping during feeding and to achieve unpowered feeding of the copper wire 4, in this embodiment, the copper wire packaging roll 3 is placed on the tray 2, and the copper wire 4 on the copper wire packaging roll 3 is pulled out, so that the copper wire 4 passes through the outside of the lower ring 56 and the inside of the upper ring 55. The copper wire 4 is wound around the guide wheel 52 and one end of the copper wire 4 is precisely guided into the gap of the calendering roller. At this time, the rotation of the calendering roller pulls the copper wire 4, which is entirely dependent on the power transmission of the subsequent equipment. No additional drive motor is required. The copper wire 4 is raised by the structural frame 1, and the upper ring 55 and the lower ring 56 are used to vertically limit the copper wire 4 during the feeding process to prevent the copper wire 4 from jumping during feeding due to the bending caused by its own winding. The guide wheel 52 is used to horizontally limit the copper wire 4 during the feeding process to ensure the stability of the copper wire 4 feeding and conveying.
[0029] Example 2
[0030] Reference Figure 1 , Figure 3-5 This utility model embodiment also proposes a feeding structure for rolling wide-band round copper wire, including a tray 2. A copper wire packaging roll 3 is placed above the tray 2, and a copper wire 4 extends from the copper wire packaging roll 3. A pressure ring 61 from a copper wire anti-winding component 6 is placed on the top of the copper wire packaging roll 3. An annular groove 62 is axially formed on the outer wall of the pressure ring 61. A slider 63 is slidably connected inside the groove 62. The cross-sections of both the groove 62 and the slider 63 are "T" shaped structures. The "T" shaped groove 62 and the slider... 63, which allows the slider 63 to slide stably inside the slide groove 62. A rectangular frame 64 is provided on the side of the slider 63 away from the pressure ring 61. Two bosses 65 are symmetrically provided on the inner wall of one side of the rectangular frame 64. A rotating roller 66 is rotatably connected between the two bosses 65. A total of eight rotating rollers 66 are provided, and the eight rotating rollers 66 are axially evenly spaced inside the rectangular frame 64. Through the guide structure composed of the eight rotating rollers 66, the copper wire 4 passing through can be guided in all directions, and the friction force when the copper wire 4 is pulled can be effectively reduced.
[0031] To prevent the copper wires 4 on the copper wire packaging roll 3 from becoming loose and tangled during traction, in this embodiment, a pressure ring 61 is pressed onto the copper wire packaging roll 3. The pressure ring 61 applies pressure to the gradually decreasing copper wire packaging roll 3, making the copper wires 4 on the copper wire packaging roll 3 tight and allowing the copper wires 4 to pass through the rectangular frame 64. When the copper wires 4 are pulled, they move axially on the copper wire packaging roll 3. By sliding the slider 63 in the groove 62, the rectangular frame 64 can move axially along the pressure ring 61, thereby allowing the rectangular frame 64 to move according to the traction direction of the copper wires 4. This can guide the passing copper wires 4 in all directions and effectively reduce the friction force when the copper wires 4 are pulled.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A feeding structure for rolling round copper wire for wide-band processing, characterized in that: It includes a structural frame (1) and a tray (2), wherein the structural frame (1) is located on one side of the tray (2); The copper wire package roll (3) is placed on top of the tray (2); Copper wire (4) wound on the copper wire packaging roll (3); A copper wire guide assembly (5) is provided on the structural frame (1); The copper wire guide assembly (5) includes: A guide wheel bracket (51) is provided at the top of one side of the outer wall of the structural frame (1); The guide wheel (52) rotates on the inner side wall of the guide wheel bracket (51); Two support rods (53) are symmetrically arranged on the outer side wall of the guide wheel bracket (51); Support rod 2 (54) is respectively provided at one end of the two support rods 1 (53); An upper ring (55) and a lower ring (56) are provided between the outer walls of the two support rods (54), with the upper ring (55) located above the lower ring (56).
2. The feeding structure for rolling round copper wire for wide-band processing according to claim 1, characterized in that: A copper wire anti-winding component (6) is provided above the copper wire packaging roll (3), and the copper wire anti-winding component (6) includes: Pressure ring (61) is applied to the top of the copper wire packaging roll (3); A groove (62) is axially formed on the outer side wall of the pressure ring (61); The slider (63) slides inside the groove (62); A rectangular frame (64) is provided on one side of the slider (63); Two protrusions (65) are symmetrically arranged on the inner wall of one side of the rectangular frame (64); A rotating roller (66) rotates between the two said bosses (65).
3. The rolling and feeding structure for wide-band processing of round copper wire according to claim 1, characterized in that: The copper wire (4) passes through the outside of the lower ring (56) and through the inside of the upper ring (55). The copper wire (4) is wound around the guide wheel (52), which has an "I" shaped structure.
4. The rolling and feeding structure for wide-band processing of round copper wire according to claim 1, characterized in that: The first support rod (53) is an L-shaped rod, and the second support rod (54) has an obtuse angle.
5. The rolling and feeding structure for wide-band processing of round copper wire according to claim 1, characterized in that: The centers of the upper ring (55) and the lower ring (56) are on the same vertical axis, and the inner radius of the upper ring (55) is smaller than the inner radius of the lower ring (56).
6. The rolling and feeding structure for wide-band processing of round copper wire according to claim 2, characterized in that: The cross-sections of the groove (62) and the slider (63) are both "T" shaped.
7. The rolling and feeding structure for wide-band processing of round copper wire according to claim 2, characterized in that: There are eight rotating rollers (66) in total, and the eight rotating rollers (66) are axially spaced at equal intervals on the inner side of the rectangular frame (64).