A prefabricated thermal insulation module conveyor line

Abstract

This utility model discloses a prefabricated insulation module conveyor line, including a support frame, crossbeams on both sides of the upper end of the support frame, a number of rotating rollers arranged equidistantly on the inner side of the crossbeams, a drive mechanism at the bottom of one side of the support frame, a guide plate on one side of the rotating rollers, a propulsion cylinder on the adjacent side of the guide plate, a limit telescopic mechanism at the bottom of the crossbeam on one side of the propulsion cylinder, a prefabricated insulation module at the upper end of the rotating roller, and a drive mechanism including a rotating motor, a first rotating gear at the output end of the rotating motor, and rotating bearings at both ends of the rotating motor on the support frame, with a transmission rod connecting the rotating bearings. Product advantages: Through the organic combination of the support frame, crossbeams, rotating rollers and drive mechanism, a stable conveying foundation is constructed. With the help of the guide plate, propulsion cylinder and limit telescopic mechanism, the entire process of orderly control of the prefabricated insulation module from guiding and propulsion to precise limiting is realized.

Description

Technical Field

[0001] This utility model relates to the field of prefabricated module technology, and in particular to a prefabricated insulation module conveyor line. Background Technology

[0002] In the modern construction industry, prefabricated insulation modules have gradually become the mainstream choice in the field of building insulation due to their advantages such as high efficiency and energy saving and convenient construction. With the rapid development of the prefabricated building industry, the requirements for the production efficiency and quality of prefabricated insulation modules are increasing day by day. Among them, the conveying link of insulation modules is a key link in the production process, which directly affects the overall production efficiency and product quality. Utility Model Content

[0003] The purpose of this invention is to solve the problems of poor structural stability of traditional conveyor lines, which are prone to module displacement or even falling off during the conveying process due to uneven weight distribution or equipment vibration, affecting the continuity of conveying; lack of effective guiding and limiting devices, making it difficult to accurately control the conveying position of modules, which is not conducive to subsequent assembly, processing and other processes.

[0004] This utility model achieves the above objectives through the following technical solutions: A prefabricated insulation module conveyor line includes a support frame, with crossbeams on both sides of the upper end of the support frame. A plurality of rotating rollers are arranged equidistantly on the inner side of each crossbeam. A drive mechanism is located at the bottom of one side of the support frame. A guide plate is located on one side of each rotating roller, and a propulsion cylinder is located adjacent to the guide plate. A limit telescopic mechanism is located on one side of the propulsion cylinder at the bottom of the crossbeam. Prefabricated insulation modules are mounted on the upper end of each rotating roller. The drive mechanism includes a rotating motor, with a first rotating gear at the output end of the rotating motor. The upper end of the rotating motor is located on the support frame. Rotary bearings are installed at both ends of the upper part, and a transmission rod is connected between the rotary bearings. A second rotary gear is installed on one side of the upper end of the transmission rod, and a third rotary gear is installed on one side of each rotary roller. By setting crossbeams on both sides of the upper end of the support frame and arranging rotary rollers inside the crossbeams, a stable conveying structure is formed in conjunction with the drive mechanism at the bottom. The setting of guide plates, propulsion cylinders and limit telescopic mechanisms enables the conveyor line to have guiding, propulsion and limit functions, which can orderly convey assembled insulation modules, ensure the continuity and stability of the conveying process, and provide a reliable material conveying foundation for subsequent production processes.

[0005] Furthermore, the limiting telescopic mechanism includes a fixed plate fixed to the bottom of the crossbeam. A telescopic cylinder is fixedly connected inside the fixed plate. An L-shaped limiting plate is provided at the output end of the telescopic cylinder. The limiting telescopic mechanism adopts a structural design in which the fixed plate fixes the telescopic cylinder and the output end of the telescopic cylinder is connected to the L-shaped limiting plate. When it is necessary to limit the assembled insulation module, the telescopic cylinder drives the L-shaped limiting plate to extend, which can accurately block and position the module, avoid the module from shifting or slipping during transportation, improve the safety and accuracy of the transportation process, and can adapt to the limiting requirements of the module position under different working conditions.

[0006] Furthermore, the first, second, and third rotating gears are all connected by a chain drive. The rotating motor drives the rotating roller to rotate and complete the conveying. The first, second, and third rotating gears are connected by a chain drive, and the rotating motor drives the rotating roller to rotate. This transmission method has a simple structure, high transmission efficiency, and is easy to install and maintain. It can stably transmit power from the motor to the rotating roller, ensuring the synchronous rotation of the rotating roller, realizing the smooth conveying of the assembled insulation module, and reducing the probability of module conveying failure due to unstable transmission.

[0007] Furthermore, the guide plate has an arc-shaped structure, and the inner surface of the guide plate is provided with a wear-resistant and anti-slip layer. The wear-resistant and anti-slip layer is made of rubber and is used to guide and limit the assembled insulation module. The arc-shaped structure of the guide plate and the wear-resistant and anti-slip layer on the inner side can better guide the assembled insulation module to move along the conveying direction, reducing the deviation and jamming of the module during the conveying process. The wear-resistant and anti-slip layer is made of rubber, which on the one hand enhances the friction of the module and prevents the module from slipping during the guiding process, and on the other hand, the wear resistance of rubber can extend the service life of the guide plate and reduce maintenance costs.

[0008] Furthermore, the inner sides of both the vertical and horizontal sections of the L-shaped limiting plate are provided with elastic buffer layers made of sponge material. When the L-shaped limiting plate extends, it can reliably limit the assembled insulation module and reduce collision impact.

[0009] Furthermore, the outer surface of the rotating roller is provided with anti-slip ridges, which are evenly distributed along the axial direction of the rotating roller to increase the friction between it and the assembled insulation module and prevent slippage during conveying.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. By organically combining the support frame, crossbeam, rotating roller, and drive mechanism, a stable conveying foundation is constructed. With the help of guide plates, propulsion cylinders, and limit telescopic mechanisms, the entire process of guiding, propulsion, and precise limiting of the assembled insulation modules is orderly controlled. This systematic design ensures the continuity and stability of the conveying process. Compared with traditional conveyor lines, it can significantly reduce module deviation and falling, significantly improve conveying efficiency, provide reliable material support for subsequent production processes, and reduce the risk of production delays caused by conveying failures.

[0011] 2. The L-shaped limiting plate in the telescopic limiting mechanism, combined with the elastic buffer layer and the wear-resistant and anti-slip layer on the inner side of the guide plate, forms a dual protection mechanism. The L-shaped limiting plate can accurately position the module, the elastic buffer layer effectively absorbs collision impacts to avoid module damage, and the wear-resistant and anti-slip layer not only enhances friction to ensure accurate guidance but also extends the service life of the guide plate. Compared with the traditional rigid limiting structure, this design improves the accuracy of limiting, increases the product qualification rate, and reduces the cost incurred by enterprises due to product wear and tear.

[0012] 3. The transmission method using chain connection of the first, second and third rotating gears is simple and efficient, easy to install and maintain. The anti-slip ridges on the outer surface of the rotating rollers further enhance the conveying stability. This design not only reduces the frequency of transmission failures and production interruption time, but also reduces maintenance difficulty and cost by simplifying the structure. Compared with the problems of complexity and high maintenance cost of traditional transmission systems, this conveyor line can significantly improve the reliability of equipment operation and the economic benefits of enterprises. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the present invention; Figure 2 This is a schematic diagram of the drive mechanism of this utility model; Figure 3 This is a schematic diagram of the limiting and telescopic mechanism of this utility model; In the figure, 1-support frame, 2-crossbeam, 3-rotating roller, 4-drive mechanism, 5-guide plate, 6-propulsion cylinder, 7-limiting telescopic mechanism, 8-assembled insulation module, 41-rotating motor, 42-first rotating gear, 43-rotating bearing, 44-transmission rod, 45-second rotating gear, 31-third rotating gear, 71-fixed plate, 72-telescopic cylinder, 73-L-shaped limit plate. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Combination Figure 1-3 As shown, a prefabricated insulation module conveyor line includes a support frame 1, with crossbeams 2 on both sides of the upper end of the support frame 1. Several rotating rollers 3 are arranged equidistantly on the inner side of the crossbeams 2. A drive mechanism 4 is located at the bottom of one side of the support frame 1. A guide plate 5 is located on one side of the rotating rollers 3. A propulsion cylinder 6 is located on the adjacent side of the guide plate 5. A limit telescopic mechanism 7 is located on one side of the propulsion cylinder 6 at the bottom of the crossbeams 2. Prefabricated insulation modules 8 are mounted on the upper end of the rotating rollers 3. The drive mechanism 4 includes a rotating motor 41. A first rotating gear 42 is located at the output end of the rotating motor 41. The upper end of the rotating motor 41 is located on the support frame 1. Rotary bearings 43 are installed at both ends, and a transmission rod 44 is connected between the rotary bearings 43. A second rotating gear 45 is installed on one side of the upper end of the transmission rod 44, and a third rotating gear 31 is installed on one side of each rotating roller 3. By setting crossbeams on both sides of the upper end of the support frame and arranging rotating rollers inside the crossbeams, a stable conveying structure is formed in conjunction with the drive mechanism at the bottom. The setting of the guide plate, the propulsion cylinder and the limit telescopic mechanism enables the conveyor line to have guiding, propulsion and limit functions, and can orderly convey the assembled insulation modules, ensuring the continuity and stability of the conveying process, and providing a reliable material conveying foundation for the subsequent production process.

[0016] The limiting telescopic mechanism 7 includes a fixed plate 71 fixed to the bottom of the crossbeam 2. A telescopic cylinder 72 is fixedly connected inside the fixed plate 71. An L-shaped limiting plate 73 is provided at the output end of the telescopic cylinder 72. The limiting telescopic mechanism uses a fixed plate to fix the telescopic cylinder, and the output end of the telescopic cylinder is connected to the L-shaped limiting plate. When it is necessary to limit the assembled insulation module, the telescopic cylinder drives the L-shaped limiting plate to extend, which can accurately block and position the module, preventing the module from shifting or slipping during transportation, thus improving the safety of the transportation process. Accuracy is ensured, adapting to the specific positioning requirements of modules under different working conditions. The first rotating gear 42, second rotating gear 45, and third rotating gear 31 are all connected by a chain drive, driving the rotating roller 3 to rotate via a rotating motor 41 for conveying. This chain-driven transmission method is simple in structure, highly efficient, and easy to install and maintain. It stably transmits power from the motor to the rotating roller, ensuring synchronous rotation of the roller. The smooth conveying of the prefabricated insulation modules reduces the probability of module conveying failures caused by transmission instability. The guide plate 5 has an arc-shaped structure, and its inner surface is provided with a wear-resistant and anti-slip layer made of rubber. This wear-resistant and anti-slip layer is used to guide and limit the prefabricated insulation modules 8. The arc-shaped structure and the wear-resistant and anti-slip layer on the inner side of the guide plate better guide the prefabricated insulation modules to move along the conveying direction, reducing module deviation and jamming during the conveying process. The wear-resistant and anti-slip layer made of rubber enhances the friction against the modules. To prevent the module from slipping during the guiding process, the wear resistance of the rubber can extend the service life of the guide plate and reduce maintenance costs. The vertical and horizontal sections of the L-shaped limiting plate 73 are provided with elastic buffer layers made of sponge material. When the L-shaped limiting plate 73 extends, it can reliably limit the assembled insulation module 8 and reduce collision impact. The outer surface of the rotating roller 3 is provided with anti-slip ridges, which are evenly distributed along the axial direction of the rotating roller 3 to increase the friction between it and the assembled insulation module 8 and prevent slippage during the conveying process.

[0017] Working Principle: After the prefabricated insulation module conveyor line starts, the rotating motor 41 begins to run, and the first rotating gear 42 at its output end rotates accordingly. Through chain transmission, the first rotating gear 42 drives the second rotating gear 45 between the rotating bearings 43 at both ends of the transmission rod 44 to rotate, thereby transmitting power to the third rotating gear 31 on one side of each rotating roller 3, so that all rotating rollers 3 rotate synchronously, providing the power basis for conveying the prefabricated insulation module 8. The prefabricated insulation module 8 is placed on the upper end of the rotating roller 3, and the anti-slip ridges on the outer surface of the rotating roller 3 contact the module surface. Relying on the increased friction, the module moves along the conveying direction. During the movement, the arc-shaped guide plate 5 on one side of the rotating roller 3 plays a role. Its inner wear-resistant and anti-slip layer further guides the module to move along the preset path, reducing deviation and jamming, and ensuring the accuracy of the module conveying direction. When the prefabricated insulation module 8 moves to the designated position and needs to be positioned or wait for the next process, the propulsion cylinder 6 is activated, and its output end pushes the module to move. At the same time, the limiting telescopic mechanism 7 at the bottom of the crossbeam 2 is activated, and the telescopic cylinder 72 drives the L-shaped limiting plate 73 to extend. The elastic buffer layer on the inner side of the vertical and horizontal sections of the L-shaped limiting plate 73 contacts the module, which not only accurately limits the module but also buffers the impact force on the module to avoid damage to the module due to collision. When the module completes the current process and needs to continue to be transported, the telescopic cylinder 72 retracts, driving the L-shaped limiting plate 73 to retract. The rotating roller 3 continues to rotate, transporting the module to the next station. Throughout the entire transport process, the stability of the chain drive ensures that the rotating roller 3 rotates continuously and evenly. All components work together to realize the orderly and stable transport of the prefabricated insulation module 8 from the starting end to the target end.

[0018] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0019] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A prefabricated thermal insulation module conveyor line, comprising a support frame (1), characterized in that: The support frame (1) is provided with crossbeams (2) on both sides of the upper end. Several rotating rollers (3) are arranged at equal intervals on the inner side of the crossbeams (2). A drive mechanism (4) is provided at the bottom of one side of the support frame (1). A guide plate (5) is provided on one side of the rotating roller (3). A propulsion cylinder (6) is provided on the side adjacent to the guide plate (5). A limit telescopic mechanism (7) is provided on one side of the propulsion cylinder (6) at the bottom of the crossbeam (2). An assembled heat preservation module (8) is provided at the upper end of the rotating roller (3). The drive mechanism (4) includes a rotating motor (41). A first rotating gear (42) is provided at the output end of the rotating motor (41). Rotating bearings (43) are provided at both ends of the upper end of the rotating motor (41) on the support frame (1). A transmission rod (44) is connected between the rotating bearings (43). A second rotating gear (45) is provided on one side of the upper end of the transmission rod (44). A third rotating gear (31) is provided on one side of the rotating roller (3).

2. The assembled thermal insulation module conveyor line according to claim 1, characterized in that: The limiting telescopic mechanism (7) includes a fixed plate (71) fixed to the bottom of the crossbeam (2), and a telescopic cylinder (72) is fixedly connected inside the fixed plate (71). An L-shaped limiting plate (73) is provided at the output end of the telescopic cylinder (72).

3. The assembled thermal insulation module conveyor line according to claim 2, characterized in that: The first rotating gear (42), the second rotating gear (45) and the third rotating gear (31) are all connected by a chain for transmission. The rotating motor (41) drives the rotating roller (3) to rotate and complete the conveying.

4. The assembled thermal insulation module conveyor line according to claim 3, characterized in that: The guide plate (5) has an arc-shaped structure, and the inner surface of the guide plate (5) is provided with a wear-resistant and anti-slip layer. The wear-resistant and anti-slip layer is made of rubber material and is used to guide and limit the assembled thermal insulation module (8).

5. The assembled thermal insulation module conveyor line according to claim 4, characterized in that: The vertical and horizontal sections of the L-shaped limiting plate (73) are provided with elastic buffer layers on their inner sides. The elastic buffer layers are made of sponge material. When the L-shaped limiting plate (73) extends, it can reliably limit the assembled thermal insulation module (8) and reduce collision impact.

6. The assembled thermal insulation module conveyor line according to claim 5, characterized in that: The outer surface of the rotating roller (3) is provided with anti-slip ridges, which are evenly distributed along the axial direction of the rotating roller (3) to increase the friction between it and the assembled heat preservation module (8) and prevent slippage during transportation.

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