A shale oil dewatering and upgrading device
By introducing an opening and closing mechanism and a stirring mechanism into the shale oil dehydration and upgrading unit, the problem of uneven mixing between the demulsifier and crude oil was solved, enabling the adjustment of the demulsifier dosage according to the water content and improving the mixing efficiency, thereby enhancing the dehydration effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANCHANG OIL FIELD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-04
AI Technical Summary
In the process of dehydration and upgrading shale oil, existing static mixers require adjustments based on the water content when mixing demulsifiers with crude oil. The lack of effective control and uniform mixing methods results in low dehydration efficiency.
A shale oil dehydration and upgrading device was designed, comprising a support pipe, an oil delivery pipe, a feed pipe, a spiral vane, an opening and closing mechanism, and a stirring mechanism. The opening and closing mechanism controls the amount of demulsifier delivered, and the stirring mechanism achieves uniform mixing of the demulsifier and crude oil.
It enables the adjustment of demulsifier dosage based on crude oil water content and improves the mixing uniformity of demulsifier and crude oil through a stirring mechanism, thereby enhancing dehydration efficiency.
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Figure CN224590889U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of dehydration and upgrading devices, and in particular to a shale oil dehydration and upgrading device. Background Technology
[0002] Shale crude oil is synthetic crude oil produced from oil shale through processing. It is composed of a variety of organic compounds and is characterized by high sulfur content and easy corrosion of equipment. In the early days, this substance was mainly used directly as fuel, but later it developed into an important raw material for the petroleum, chemical and other industries. As an important unconventional petroleum resource, the dehydration and upgrading of shale oil is a key step in the processing. It is used to reduce the water content of crude oil to meet refining standards, reduce equipment corrosion and energy consumption, and improve oil quality to enhance market competitiveness.
[0003] In current shale oil dehydration and upgrading processes, static mixers are used to uniformly mix demulsifiers with crude oil to achieve the desired dehydration and upgrading effect. However, existing static mixers mostly mix demulsifiers and crude oil directly through the mixer. But the mixing of demulsifiers with crude oil requires adjustment based on the water content of the crude oil, thus necessitating improvement. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a shale oil dehydration and upgrading device, which aims to solve the above-mentioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A shale oil dehydration and upgrading device includes a support pipe and a support ring, wherein the support ring is fixedly connected to the support pipe; and further includes:
[0007] An oil pipeline is installed on the support pipe and is fixedly connected to the support pipe;
[0008] A feed pipe is installed on the oil delivery pipe and is fixedly connected to the oil delivery pipe;
[0009] The spiral blades are multiple and are evenly arranged inside the support tube and fixedly connected to the support tube.
[0010] An opening and closing mechanism, installed on the oil pipeline, is used to control the amount of demulsifier in the feed pipe;
[0011] An opening / closing rod is provided on the feed pipe and is rotatably connected to the feed pipe;
[0012] An opening and closing plate is disposed inside the feed pipe and is fixedly connected to the opening and closing rod;
[0013] A stirring mechanism is installed on the oil pipeline.
[0014] Preferably, the opening and closing mechanism includes:
[0015] An opening and closing block is disposed on the oil pipeline and is fixedly connected to the oil pipeline;
[0016] An opening and closing frame is disposed on the opening and closing block and is fixedly connected to the opening and closing block;
[0017] An opening and closing motor is fixedly connected to the opening and closing frame;
[0018] The opening and closing shaft is fixedly connected to the output end of the opening and closing motor;
[0019] A rotating component is mounted on the opening and closing shaft.
[0020] Preferably, the rotating component includes:
[0021] The first rotating gear is disposed on the opening and closing shaft and is fixedly connected to the opening and closing shaft;
[0022] The second rotating gear is fixedly connected to the opening and closing rod and meshes with the first rotating gear.
[0023] Preferably, the stirring mechanism includes:
[0024] A fixed frame is mounted on the oil pipeline and is fixedly connected to the oil pipeline.
[0025] The stirring frame is fixedly connected to the fixed frame;
[0026] A stirring motor is fixedly connected to the stirring frame.
[0027] The stirring shaft is fixedly connected to the output end of the stirring motor.
[0028] A stirring tray is mounted on the stirring shaft and is fixedly connected to the stirring shaft;
[0029] The transmission component is mounted on the stirring plate.
[0030] Preferably, the transmission component includes:
[0031] The first drive shaft is eccentrically mounted on the stirring plate and is fixedly connected to the stirring plate.
[0032] A transmission plate is rotatably connected to the first transmission shaft;
[0033] The second drive shaft is rotatably connected to the drive plate;
[0034] A rotating component is mounted on the oil pipeline.
[0035] Preferably, the rotating component includes:
[0036] A rotating rod is mounted on the oil pipeline and is rotatably connected to the oil pipeline;
[0037] A rotating disk is mounted on the rotating rod and fixedly connected to the rotating rod, and the second transmission shaft is eccentrically fixedly connected to the rotating disk;
[0038] A fixing component is provided on the rotating rod.
[0039] Preferably, the fixing component includes:
[0040] A fixed cylinder is mounted on the rotating rod and is fixedly connected to the rotating rod;
[0041] The fixed blades are multiple in number and are evenly arranged on the fixed cylinder and fixedly connected to the fixed cylinder.
[0042] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0043] By setting up an opening and closing mechanism, an opening and closing rod, and an opening and closing plate, the conveying of demulsifier in the feed pipe is opened and closed, and the mixing dosage of demulsifier and crude oil is controlled and adjusted according to the different water contents of crude oil. By setting up a stirring mechanism, the demulsifier and crude oil are mixed and stirred, making the mixing between the demulsifier and crude oil more uniform and comprehensive, and improving the dehydration efficiency of crude oil. Attached Figure Description
[0044] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0045] Figure 1 A three-dimensional structural schematic diagram of a shale oil dehydration and upgrading device is shown.
[0046] Figure 2 A three-dimensional cross-sectional structural diagram of a shale oil dehydration and upgrading device is shown.
[0047] Figure 3 An exploded three-dimensional view of a shale oil dehydration and upgrading device is shown.
[0048] Figure 4 An exploded view of the stirring mechanism of a shale oil dehydration and upgrading device is shown.
[0049] Figure 5 An exploded view of the opening and closing mechanism of a shale oil dehydration and upgrading device is shown.
[0050] Legend:
[0051] 1. Support pipe; 2. Support ring; 3. Oil supply pipe; 4. Feed pipe; 5. Spiral blade; 6. Opening / closing rod; 7. Opening / closing plate; 8. Opening / closing block; 9. Opening / closing frame; 10. Opening / closing motor; 11. Opening / closing shaft; 12. First rotating gear; 13. Second rotating gear; 14. Fixed frame; 15. Stirring frame; 16. Stirring motor; 17. Stirring shaft; 18. Stirring disc; 19. First transmission shaft; 20. Transmission plate; 21. Second transmission shaft; 22. Rotating rod; 23. Rotating disc; 24. Fixed cylinder; 25. Fixed blade. Detailed Implementation
[0052] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0053] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0054] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0055] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0056] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of a shale oil dehydration and upgrading device.
[0057] A shale oil dehydration and upgrading device includes a support pipe 1 and a support ring 2, with the support ring 2 fixedly connected to the support pipe 1; it also includes: an oil delivery pipe 3, disposed on the support pipe 1 and fixedly connected to the support pipe 1; a feed pipe 4, disposed on the oil delivery pipe 3 and fixedly connected to the oil delivery pipe 3; multiple spiral blades 5, evenly arranged inside the support pipe 1 and fixedly connected to the support pipe 1; an opening and closing mechanism, disposed on the oil delivery pipe 3, used to control the amount of demulsifier in the feed pipe 4; an opening and closing rod 6, disposed on the feed pipe 4 and rotatably connected to the feed pipe 4; an opening and closing plate 7, disposed inside the feed pipe 4 and fixedly connected to the opening and closing rod 6; and a stirring mechanism, disposed on the oil delivery pipe 3.
[0058] Reference Figure 5 In a preferred embodiment, the opening and closing mechanism includes: an opening and closing block 8, which is disposed on the oil supply pipe 3 and fixedly connected to the oil supply pipe 3; an opening and closing frame 9, which is disposed on the opening and closing block 8 and fixedly connected to the opening and closing block 8; an opening and closing motor 10, which is fixedly connected to the opening and closing frame 9; an opening and closing shaft 11, which is fixedly connected to the output end of the opening and closing motor 10; a rotating component, which is disposed on the opening and closing shaft 11; a first rotating gear 12, which is disposed on the opening and closing shaft 11 and fixedly connected to the opening and closing shaft 11; and a second rotating gear 13, which is fixedly connected to the opening and closing rod 6 and meshes with the first rotating gear 12.
[0059] During operation, the opening and closing motor 10 is turned on, which drives the opening and closing shaft 11, which is fixedly connected to the output end of the opening and closing motor 10, to rotate. This causes the first rotating gear 12, which is fixedly connected to the opening and closing shaft 11, to rotate, thereby driving the second rotating gear 13, which meshes with the first rotating gear 12, to rotate. The second rotating gear 13 then drives the opening and closing rod 6 to rotate on the feed pipe 4, which in turn drives the opening and closing plate 7, which is fixedly connected to the opening and closing rod 6, to rotate inside the feed pipe 4. This allows the demulsifier to flow into the oil delivery pipe 3 through the gap between the opening and closing plate 7 and the feed pipe 4, where it mixes with the crude oil.
[0060] Reference Figure 4 In a preferred embodiment, the stirring mechanism includes: a fixed frame 14, which is disposed on the oil supply pipe 3 and fixedly connected to the oil supply pipe 3; a stirring frame 15, which is fixedly connected to the fixed frame 14; a stirring motor 16, which is fixedly connected to the stirring frame 15; a stirring shaft 17, which is fixedly connected to the output end of the stirring motor 16; a stirring disc 18, which is disposed on the stirring shaft 17 and fixedly connected to the stirring shaft 17; and a transmission component, which is disposed on the stirring disc 18.
[0061] When in operation, the stirring motor 16 is started, which drives the stirring shaft 17, which is fixedly connected to the output end of the stirring motor 16, to rotate, causing the stirring disc 18, which is fixedly connected to the stirring shaft 17, to rotate.
[0062] Reference Figure 4 In a preferred embodiment, the transmission components include: a first transmission shaft 19, eccentrically mounted on the stirring plate 18 and fixedly connected to the stirring plate 18; a transmission plate 20, rotatably connected to the first transmission shaft 19; a second transmission shaft 21, rotatably connected to the transmission plate 20; a rotating component, mounted on the oil supply pipe 3; a rotating rod 22, mounted on the oil supply pipe 3 and rotatably connected to the oil supply pipe 3; a rotating disk 23, mounted on the rotating rod 22 and fixedly connected to the rotating rod 22, and the second transmission shaft 21 is eccentrically fixedly connected to the rotating disk 23; and a fixing component, mounted on the rotating rod 22.
[0063] During operation, the transmission plate 20, which is rotatably connected to the first transmission shaft 19, rotates, causing the rotating disk 23, which is fixedly connected to the second transmission plate 20, to rotate, which in turn causes the rotating rod 22, which is fixedly connected to the rotating disk 23, to rotate on the oil pipeline 3.
[0064] Reference Figure 4 In a preferred embodiment, the fixing component includes: a fixing cylinder 24, which is disposed on the rotating rod 22 and fixedly connected to the rotating rod 22; and fixing blades 25, which are multiple and are evenly disposed on the fixing cylinder 24 and fixedly connected to the fixing cylinder 24.
[0065] During operation, the fixed cylinder 24, which is fixedly connected to the rotating rod 22, rotates, which in turn drives the fixed blade 25, which is fixedly connected to the fixed cylinder 24, to rotate. When the crude oil and the demulsifier pass through the rotating fixed blade 25, the fixed blade 25 stirs and mixes the crude oil and the demulsifier.
[0066] Working principle: When in use, first turn on the opening and closing motor 10, which drives the opening and closing shaft 11 fixedly connected to the output end of the opening and closing motor 10 to rotate, so that the first rotating gear 12 fixedly connected to the opening and closing shaft 11 rotates, thereby driving the second rotating gear 13 meshing with the first rotating gear 12 to rotate, so that the second rotating gear 13 drives the opening and closing rod 6 to rotate on the feed pipe 4, and drives the opening and closing plate 7 fixedly connected to the opening and closing rod 6 to rotate inside the feed pipe 4, so that the demulsifier flows into the oil delivery pipe 3 through the gap between the opening and closing plate 7 and the feed pipe 4, and mixes with the crude oil, thereby realizing the control of the dosage of the demulsifier;
[0067] Next, the stirring motor 16 is started, which drives the stirring shaft 17, which is fixedly connected to the output end of the stirring motor 16, to rotate. This causes the stirring disc 18, which is fixedly connected to the stirring shaft 17, to rotate, thereby driving the transmission plate 20, which is rotatably connected to the first transmission shaft 19, to rotate. This causes the rotating disc 23, which is fixedly connected to the second transmission plate 20, to rotate, driving the rotating rod 22, which is fixedly connected to the rotating disc 23, to rotate on the oil pipeline 3. This causes the fixed cylinder 24, which is fixedly connected to the rotating rod 22, to rotate, driving the fixed blade 25, which is fixedly connected to the fixed cylinder 24, to rotate. When the crude oil and the demulsifier pass through the rotating fixed blade 25, the fixed blade 25 stirs and mixes the crude oil and the demulsifier, thereby making the crude oil and the demulsifier more uniformly mixed and improving the dehydration and upgrading efficiency of the crude oil.
[0068] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A shale oil dehydration and upgrading device, comprising a support pipe (1) and a support ring (2), wherein the support ring (2) is fixedly connected to the support pipe (1); characterized in that, Also includes: An oil pipeline (3) is installed on the support pipe (1) and is fixedly connected to the support pipe (1); The feed pipe (4) is installed on the oil delivery pipe (3) and is fixedly connected to the oil delivery pipe (3); The spiral blades (5) are multiple, and the multiple spiral blades (5) are evenly arranged inside the support tube (1) and fixedly connected to the support tube (1); An opening and closing mechanism is provided on the oil pipeline (3) for controlling the amount of demulsifier in the feed pipe (4); An opening and closing rod (6) is provided on the feed pipe (4) and is rotatably connected to the feed pipe (4); An opening and closing plate (7) is disposed inside the feed pipe (4) and is fixedly connected to the opening and closing rod (6); A stirring mechanism is installed on the oil pipeline (3).
2. The shale oil dehydration and upgrading device according to claim 1, characterized in that, The opening and closing mechanism includes: An opening and closing block (8) is provided on the oil pipeline (3) and is fixedly connected to the oil pipeline (3); An opening and closing frame (9) is disposed on the opening and closing block (8) and is fixedly connected to the opening and closing block (8); An opening and closing motor (10) is fixedly connected to the opening and closing frame (9); The opening and closing shaft (11) is fixedly connected to the output end of the opening and closing motor (10); A rotating component is mounted on the opening and closing shaft (11).
3. The shale oil dehydration and upgrading device according to claim 2, characterized in that, The rotating component includes: The first rotating gear (12) is disposed on the opening and closing shaft (11) and is fixedly connected to the opening and closing shaft (11); The second rotating gear (13) is fixedly connected to the opening and closing rod (6) and meshes with the first rotating gear (12).
4. The shale oil dehydration and upgrading device according to claim 3, characterized in that, The stirring mechanism includes: A fixed frame (14) is set on the oil pipeline (3) and fixedly connected to the oil pipeline (3); The stirring frame (15) is fixedly connected to the fixing frame (14); A stirring motor (16) is fixedly connected to the stirring frame (15); The stirring shaft (17) is fixedly connected to the output end of the stirring motor (16); A stirring plate (18) is disposed on the stirring shaft (17) and fixedly connected to the stirring shaft (17); The transmission component is mounted on the stirring plate (18).
5. A shale oil dehydration and upgrading device according to claim 4, characterized in that, The transmission component includes: The first drive shaft (19) is eccentrically mounted on the stirring plate (18) and fixedly connected to the stirring plate (18); The transmission plate (20) is rotatably connected to the first transmission shaft (19); The second drive shaft (21) is rotatably connected to the drive plate (20); A rotating component is mounted on the oil pipeline (3).
6. A shale oil dehydration and upgrading device according to claim 5, characterized in that, The rotating component includes: A rotating rod (22) is mounted on the oil pipeline (3) and is rotatably connected to the oil pipeline (3); A rotating disk (23) is disposed on the rotating rod (22) and fixedly connected to the rotating rod (22), and the second transmission shaft (21) is eccentrically fixedly connected to the rotating disk (23); A fixing component is provided on the rotating rod (22).
7. A shale oil dehydration and upgrading device according to claim 6, characterized in that, The fixing component includes: A fixed cylinder (24) is disposed on the rotating rod (22) and fixedly connected to the rotating rod (22); The fixed blades (25) are multiple and are evenly arranged on the fixed cylinder (24) and fixedly connected to the fixed cylinder (24).