Double-track pot pulling monitoring device for calcium carbide furnace

Abstract

The utility model discloses a calcium carbide furnace double track pulls pot monitoring devices, including the fixed plate, the fixed plate below is equipped with the guide rail body through the bolt, the fixed plate top is provided with the pull pot body, the one side of fixed plate is provided with the collecting device, the collecting device includes the connecting frame and the pull ring, the connecting frame is located one side of fixed plate, the inside rotation of connecting frame is connected with the collection roll, is wound with the connecting rope on the collection roll, the pull ring is installed in the outer surface of pull pot body, the other end of connecting rope is twisted with the outer surface of pull ring. This calcium carbide furnace double track pulls pot monitoring devices, through the cooperation setting of pull pot body and collecting device, collecting device not only can realize the collection of pull pot body, and still can in the collection process to the calcium carbide dust and impurity of the surface attachment of connecting rope clean up to reduce the wear and tear degree of the rope, has increased the service life.

Description

Technical Field

[0001] This utility model relates to the field of calcium carbide production equipment, specifically a monitoring device for a double-track pull pot in a calcium carbide furnace. Background Technology

[0002] The double-track pull pot for calcium carbide furnace is a key piece of equipment used in the calcium carbide production process to transport high-temperature liquid calcium carbide. It consists of double tracks and the pull pot body. Through the coordinated operation of the two, the liquid calcium carbide is safely and stably transported from the discharge port of the calcium carbide furnace to the designated cooling area.

[0003] In the calcium carbide production process, the double-rail pulling pot system of the calcium carbide furnace is the core equipment for transferring high-temperature liquid calcium carbide. Its stable operation is directly related to production safety and efficiency. Although current monitoring devices can monitor the position of the pulling pot in real time, there are still technical bottlenecks in the traction process. This system usually uses a rope combined with a collecting roller for traction. As production continues, the rope on the surface of the collecting roller will inevitably absorb a large amount of calcium carbide dust and impurities. These deposits not only accelerate the wear of the rope, but also significantly shorten its service life. To address this, we provide a monitoring device for the double-rail pulling pot of the calcium carbide furnace. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a dual-track pan-pulling monitoring device for a calcium carbide furnace, which solves the problems mentioned in the background.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a monitoring device for a double-track pull pot of an electric carbide furnace, comprising a fixed plate, a guide rail body installed below the fixed plate by bolts, a pull pot body arranged above the fixed plate, a collecting device arranged on one side of the fixed plate, the collecting device comprising a connecting frame and a pull ring, the connecting frame being located on one side of the fixed plate, a collecting roller being rotatably connected inside the connecting frame, a connecting rope being wound on the collecting roller, the pull ring being installed on the outer surface of the pull pot body, and the other end of the connecting rope being wound around the outer surface of the pull ring.

[0008] Preferably, a dual-head motor is mounted on the outer surface of the connecting frame, the output end of the dual-head motor is fixedly connected to one end of the collecting roller, and the other output end of the dual-head motor is fixedly connected to a drive wheel.

[0009] Preferably, a stabilizing frame is fixedly connected to the outer surface of the connecting frame, and a screw is rotatably connected inside the stabilizing frame. One end of the screw is fixedly connected to a driven wheel, and the driven wheel and the driving wheel are connected by a belt drive.

[0010] Preferably, a movable block is threadedly connected to the outer surface of the screw, a guide rod is fixedly connected to the outer surface of the movable block, and the other end of the guide rod is slidably connected to the inner top wall of the stabilizing frame. A guide ring is installed on the bottom surface of the movable block.

[0011] Preferably, a water tank is installed on the upper surface of the stabilizing frame, two bent rods are fixedly connected to the outer surface of the guide ring, and a connecting plate is installed between the two bent rods. A hose is connected to the outer surface of the water tank, and the hose passes through the connecting plate and extends to the bottom of the connecting plate. A valve is connected to the outer surface of the hose, and a nozzle is connected to the output end of the connecting plate.

[0012] Preferably, the outer surface of the guide ring is equipped with two sets of hinge rods, and each of the two hinge rods is rotatably connected to a compression roller.

[0013] Preferably, the collecting device further includes a position detector, which is installed on the upper surface of the pan body, and a control panel is installed on the outer surface of the connecting frame.

[0014] (III) Beneficial Effects

[0015] This utility model provides a monitoring device for a double-track pan-pulling mechanism in a calcium carbide furnace. It has the following beneficial effects:

[0016] This dual-track pan-pulling monitoring device for calcium carbide furnace, through the coordinated setup of the pan-pulling body and the collection device, not only collects the pan-pulling body but also cleans calcium carbide dust and impurities adhering to the surface of the connecting rope during the collection process, thereby reducing the wear and tear on the rope and increasing its service life.

[0017] This dual-track pan-pulling monitoring device for calcium carbide furnace, through the coordinated setup of the pan-pulling body, position monitor, and control panel, enables the position monitor to detect the position of the pan-pulling body. The detected position is then displayed on the control panel, ensuring normal operation of the pan-pulling body afterwards. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the front view of this utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the connecting frame of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the movable block of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the water tank of this utility model.

[0022] In the diagram: 1. Fixing plate; 2. Bolt; 3. Guide rail body; 4. Pot body; 5. Collection device; 501. Connecting frame; 502. Collection roller; 503. Connecting rope; 504. Pull ring; 505. Dual-head motor; 506. Drive wheel; 507. Stabilizing frame; 508. Screw; 509. Driven wheel; 510. Belt; 511. Moving block; 512. Guide rod; 513. Guide ring; 514. Water tank; 515. Bent rod; 516. Connecting plate; 517. Hoses; 518. Valves; 519. Nozzles; 520. Hinge rod; 521. Squeezing roller; 522. Position detector; 523. Control panel. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-4 As shown, this utility model provides a technical solution: a monitoring device for a double-rail pull pot of an electric carbide furnace, including a fixing plate 1, and a guide rail body 3 is installed below the fixing plate 1 by bolts 2. The guide rail body 3 installed by bolts 2 can ensure the subsequent use effect of the guide rail body 3.

[0025] A pull pot body 4 is provided above the fixed plate 1. The pull pot body 4 can place the raw materials, which facilitates the subsequent processing of the raw materials.

[0026] A collection device 5 is provided on one side of the fixed plate 1. The collection device 5 includes a connecting frame 501 and a pull ring 504. The connecting frame 501 is located on one side of the fixed plate 1. A collection roller 502 is rotatably connected inside the connecting frame 501. A connecting rope 503 is wound around the collection roller 502. The pull ring 504 is installed on the outer surface of the pot body 4. The other end of the connecting rope 503 is wound around the outer surface of the pull ring 504. The connecting frame 501 can be used to install the collection roller 502. When the collection roller 502 is rotated, it can be limited to a certain position, which facilitates the subsequent collection of the connecting rope 503. The other end of the connecting rope 503 is wound around the pull ring 504, which enables the movement of the pot body 4, thus facilitating subsequent work.

[0027] A dual-head motor 505 is installed on the outer surface of the connecting frame 501. The output end of the dual-head motor 505 is fixedly connected to one end of the collecting roller 502. Through the operation of the dual-head motor 505, the collecting roller 502 can be rotated, thereby saving manpower and facilitating the subsequent collection of the connecting rope 503.

[0028] The other output end of the dual-head motor 505 is fixedly connected to the drive wheel 506. The outer surface of the connecting frame 501 is fixedly connected to the stabilizing frame 507. The inside of the stabilizing frame 507 is rotatably connected to the screw 508. One end of the screw 508 is fixedly connected to the driven wheel 509. The driven wheel 509 and the drive wheel 506 are connected by a belt 510. By working, the dual-head motor 505 can drive the drive wheel 506 to rotate. Then, by using the transmission connection between the drive wheel 506 and the driven wheel 509, the screw 508 can be rotated, which facilitates subsequent adjustment work.

[0029] A movable block 511 is threadedly connected to the outer surface of the screw 508. A guide rod 512 is fixedly connected to the outer surface of the movable block 511, and the other end of the guide rod 512 is slidably connected to the inner top wall of the stabilizing frame 507. A guide ring 513 is installed on the bottom surface of the movable block 511. The position of the movable block 511 can be adjusted through the threaded connection between the movable block 511 and the screw 508. The sliding connection between the guide rod 512 and the stabilizing frame 507 can guide the movement of the movable block 511, thereby ensuring the movement effect of the movable block 511. The outer surface of the connecting rope 503 passes through the interior of the guide ring 513, which can guide the connecting rope 503 to a certain extent, thereby facilitating the subsequent collection work.

[0030] A water tank 514 is installed on the upper surface of the stabilizing frame 507. Two bent rods 515 are fixedly connected to the outer surface of the guide ring 513, and a connecting plate 516 is installed between the two bent rods 515. A hose 517 is connected to the outer surface of the water tank 514, and the hose 517 passes through the connecting plate 516 and extends to the bottom of the connecting plate 516. A valve 518 is connected to the outer surface of the hose 517. A nozzle 519 is connected to the output end of the connecting plate 516. The water tank 514 can store water for subsequent cleaning. The bent rods 515 can fix the connecting plate 516, thus ensuring the effectiveness of the hose 517. The valve 518 can control the water flow rate, and the nozzle 519 can spray water in a mist, thereby cleaning the connecting rope 503.

[0031] Two sets of hinge rods 520 are installed on the outer surface of the guide ring 513. Each of the two hinge rods 520 is rotatably connected to a squeezing roller 521. The two squeezing rollers 521 can squeeze the connecting rope 503, thereby controlling the water in the connecting rope 503 and cleaning the connecting rope 503.

[0032] The collecting device 5 also includes a position detector 522, which is installed on the upper surface of the pot body 4. A control panel 523 is installed on the outer surface of the connecting frame 501. The position detector 522 can monitor the position of the pot body 4, and the monitored position will be displayed on the surface of the control panel 523.

[0033] During the retraction of the pot body 4, the dual-head motor 505 is first started. After the dual-head motor 505 starts, its output end drives the collecting roller 502 to rotate, thereby realizing the orderly collection of the connecting rope 503 and causing the pot body 4 to move. During this process, the other output end of the collecting roller 502 synchronously drives the driving wheel 506 to rotate. Through the transmission connection between the driving wheel 506 and the driven wheel 509, the screw 508 will be driven to rotate. Based on the threaded transmission between the screw 508 and the moving block 511, the guide ring 513 can move in a specific direction, thereby accurately guiding the collection path of the connecting rope 503. While collecting the connecting rope 503, the valve 518 is opened. At this time, the water stored in the water tank 514 will be sprayed out from the nozzle 519 through the hose 517, evenly wetting the surface of the connecting rope 503. Then, the pressure is applied to the connecting rope 503 by the squeezing roller 521. Through the squeezing action, the dehydration treatment of the connecting rope 503 is completed quickly and effectively, ensuring its dry state and preparing it for subsequent use or storage.

[0034] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A monitoring device for a double-track pull pot of an calcium carbide furnace, comprising a fixing plate (1), characterized in that: A guide rail body (3) is installed below the fixed plate (1) by bolts (2), and a pull pot body (4) is provided above the fixed plate (1). A collection device (5) is provided on one side of the fixed plate (1). The collection device (5) includes a connecting frame (501) and a pull ring (504). The connecting frame (501) is located on one side of the fixed plate (1). A collection roller (502) is rotatably connected inside the connecting frame (501). A connecting rope (503) is wound on the collection roller (502). The pull ring (504) is installed on the outer surface of the pull pot body (4). The other end of the connecting rope (503) is wrapped around the outer surface of the pull ring (504).

2. The monitoring device for a double-track pull-out pot in a calcium carbide furnace according to claim 1, characterized in that: A dual-head motor (505) is mounted on the outer surface of the connecting frame (501). The output end of the dual-head motor (505) is fixedly connected to one end of the collecting roller (502), and the other output end of the dual-head motor (505) is fixedly connected to the drive wheel (506).

3. The monitoring device for a double-track pull-out pot in a calcium carbide furnace according to claim 2, characterized in that: A stabilizing frame (507) is fixedly connected to the outer surface of the connecting frame (501). A screw (508) is rotatably connected inside the stabilizing frame (507). A driven wheel (509) is fixedly connected to one end of the screw (508). The driven wheel (509) and the driving wheel (506) are connected by a belt (510).

4. The monitoring device for a double-track pull-out pot in a calcium carbide furnace according to claim 3, characterized in that: The outer surface of the screw (508) is threaded with a movable block (511), the outer surface of the movable block (511) is fixedly connected with a guide rod (512), and the other end of the guide rod (512) is slidably connected to the inner top wall of the stabilizer (507). A guide ring (513) is installed on the bottom surface of the movable block (511).

5. The monitoring device for a double-track pull-out pot in a calcium carbide furnace according to claim 3, characterized in that: A water tank (514) is installed on the upper surface of the stabilizing frame (507). Two bent rods (515) are fixedly connected to the outer surface of the guide ring (513), and a connecting plate (516) is installed between the two bent rods (515). A hose (517) is connected to the outer surface of the water tank (514), and the hose (517) passes through the connecting plate (516) and extends to the bottom of the connecting plate (516). A valve (518) is connected to the outer surface of the hose (517), and a nozzle (519) is connected to the output end of the connecting plate (516).

6. The monitoring device for a double-track pull-out pot in a calcium carbide furnace according to claim 4, characterized in that: Two sets of hinge rods (520) are installed on the outer surface of the guide ring (513), and each of the two hinge rods (520) is rotatably connected to a pressing roller (521).

7. The monitoring device for a double-track pull-out pot in a calcium carbide furnace according to claim 1, characterized in that: The collecting device (5) also includes a position detector (522), which is installed on the upper surface of the pan body (4), and a control panel (523) is installed on the outer surface of the connecting frame (501).

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