A filter tank large arm horizontal diagnosis device

Abstract

The utility model relates to a kind of filtering tank big arm horizontal diagnostic device, belong to filtering tank detection technical field, including inclinometer host computer, and the wireless sensor installed in the outer side of filtering tank big arm, wireless sensor side is equipped with connecting mechanism, connecting mechanism includes the clamp of detachably arranged in the outer wall of filtering tank big arm, and the connecting seat fixedly arranged in the outer wall of clamp, wireless sensor side is fixedly equipped with the plug-in block of cooperation plug-in in connecting seat, fixed groove is opened in connecting seat, trapezoidal block is slidably arranged in the side of plug-in block;The utility model quickly transmits data to inclinometer host computer by wireless sensor, to accurately mark the inclination angle range of filtering tank big arm, to carry out horizontal diagnosis, since wireless sensor can continue with the plough blade big arm of filtering tank rotation, to accurately reflect the inclination of big arm, and can continue to use in narrow space, easy to operate, convenient to use.

Description

Technical Field

[0001] This utility model belongs to the field of filter tank testing technology, specifically relating to a filter tank boom horizontal diagnostic device. Background Technology

[0002] The filter tank arm is the main component in the filter tank used to support and drive the filtration device. It is usually made of metal and has high strength and stability. The filter tank arm requires leveling during use. This leveling involves measuring and evaluating the levelness of the filter tank arm to ensure its stability and accuracy during production.

[0003] The levelness of the filter tank arm directly affects the filtration effect of the malt, which in turn affects the quality and flavor of the beer. Specifically, the levelness of the filter tank arm is one of the important factors affecting the malt residue, so ensuring its levelness is a key control point.

[0004] Currently, the mainstream methods in the industry for judging the levelness of the blades on the main arm of the filter tank are the level measurement method and the balance tube measurement method. However, the reading of the level depends on the operator's experience. The level needs to be moved slowly to the arm surface to observe the position when the bubble is centered. If there is oil, rust or unevenness on the arm surface, the bubble is easily disturbed and deviates, resulting in reading deviation. The balance tube can only measure the static tilt angle (i.e., the tilt state when the blade is stationary) and cannot reflect the dynamic tilt during the rotation of the blade (such as the instantaneous tilt caused by material resistance or vibration of the drive device).

[0005] The above two methods are limited in actual operation due to the narrow space of the filter tank, the special structure of the tiller arm, and the limitations of the measurement principle, and generally suffer from difficulties in operation and large errors. In this regard, this application proposes a filter tank arm horizontal diagnostic device. Utility Model Content

[0006] The purpose of this invention is to provide a diagnostic device for the horizontal movement of the filter tank arm in order to solve the above-mentioned problems.

[0007] This utility model achieves the above objectives through the following technical solutions:

[0008] A diagnostic device for the horizontal movement of a filter tank arm includes: a tilt meter main unit and a wireless sensor installed on the outside of the filter tank arm. A connecting mechanism is provided on one side of the wireless sensor. The connecting mechanism includes a clamp detachably mounted on the outer wall of the filter tank arm and a connecting seat fixedly mounted on the outer wall of the clamp. A plug is fixedly provided on one side of the wireless sensor and inserted into the connecting seat. A fixing groove is provided in the connecting seat. A trapezoidal block is slidably provided on one side of the plug. A spring is provided in the plug for pushing one end of the trapezoidal block into the fixing groove. A pushing mechanism is provided in the connecting seat for pushing the trapezoidal block back into the plug.

[0009] As a further optimization of this utility model, the connecting seat has an insertion hole on the side away from the clamp, and the insertion block is inserted into the insertion hole of the connecting seat. The insertion hole is connected to the fixing groove.

[0010] As a further optimization of this utility model, a groove is provided on one side of the insert block, one end of the trapezoidal block is slidably connected in the groove of the insert block, and the spring is fixedly connected between one end of the trapezoidal block and the inner wall of the groove.

[0011] As a further optimization of this utility model, the pushing mechanism includes an L-shaped plate that is slidably disposed in the fixing groove of the connecting seat, and a push rod that is fixedly disposed on one side of the L-shaped plate and extends through and to the outside of the connecting seat at one end.

[0012] As a further optimization of this utility model, a push plate located outside the connecting seat is fixedly provided at one end of the push rod, and a tension spring is fixedly provided between the side of the L-shaped plate near the push rod and the inner wall of the fixing groove.

[0013] As a further optimization of this utility model, a triangular limiting plate is fixedly provided at one end of the fixing groove of the connecting seat, which abuts against the inclined surface of the trapezoidal block.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. The wireless sensor quickly transmits data to the tilt meter host to accurately mark the tilt angle range of the filter tank arm for level diagnosis. Since the wireless sensor can continuously rotate with the filter tank's tiller arm, it can accurately reflect the tilt of the arm and can be used continuously in narrow spaces. It is simple to operate and convenient to use.

[0016] 2. The connecting mechanism allows for quick assembly and disassembly of the wireless sensor on the filter tank arm, facilitating the removal of the wireless sensor for inspection and maintenance. Simply insert the plug block fully into the connector, and the installation process of the wireless sensor can be quickly completed under the guidance of the trapezoidal block, which is quite convenient. Push the push plate into the connector and then pull the plug block away from the connector to quickly complete the disassembly process of the wireless sensor, making it easy to operate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0019] Figure 3 This is a schematic diagram of the internal structure connection between the connector and the wireless sensor of this utility model;

[0020] Figure 4 This is a utility model Figure 3 Enlarged view of the A-structure.

[0021] In the diagram: 1. Inclinometer main unit; 2. Wireless sensor; 21. Insert block; 22. Slide groove; 23. Spring; 24. Trapezoidal block; 3. Clamp; 31. Connecting seat; 32. Insertion hole; 33. Fixing groove; 34. Push rod; 35. Push plate; 36. L-shaped plate; 37. Tension spring; 38. Triangular limit plate. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] Example

[0024] like Figure 1-4 As shown, a level diagnostic device for a filter tank arm includes an inclinometer host 1 and a wireless sensor 2. The wireless sensor 2 is installed on the outside of the filter tank arm. The wireless sensor 2 can be installed on the tiller arm of the filter tank. The inclinometer host 1 and the wireless sensor 2 form an inclinometer, which can continuously detect the inclination of the filter tank arm, thereby performing a level diagnostic on the filter tank arm.

[0025] like Figure 2-3 As shown, a connecting mechanism is provided on one side of the wireless sensor 2. The connecting mechanism includes a clamp 3 that can be detachably mounted on the outer wall of the filter tank arm, and a connecting seat 31 fixed on the outer wall of the clamp 3. A plug 21 is fixedly provided on one side of the wireless sensor 2 and is inserted into the connecting seat 31. A socket 32 ​​is provided on the side of the connecting seat 31 away from the clamp 3. The plug 21 is inserted into the socket 32 ​​of the connecting seat 31. The clamp 3 can be a nylon clamp or other clamp body. The connecting seat 31 and the plug 21 can connect the wireless sensor 2 and the clamp 3. After the plug 21 is inserted into the socket 32, a preliminary connection can be made between the connecting seat 31 and the plug 21.

[0026] like Figure 3-4 As shown, a fixing groove 33 is provided in the connecting seat 31, and a trapezoidal block 24 is slidably provided on one side of the insert block 21. A spring 23 is provided in the insert block 21 for pushing one end of the trapezoidal block 24 into the fixing groove 33. The insertion hole 32 is connected to the fixing groove 33. A sliding groove 22 is provided on one side of the insert block 21. One end of the trapezoidal block 24 is slidably connected in the sliding groove 22 of the insert block 21. The spring 23 is fixedly connected between one end of the trapezoidal block 24 and the inner wall of the sliding groove 22. The insert block 21 can support and limit the trapezoidal block 24 through the sliding groove 22.

[0027] When the plug 21 is inserted into the socket 32 ​​of the connector 31, the inclined surface of the trapezoidal block 24 will abut against the inner wall of the socket 32. As the plug 21 continues to move down, the trapezoidal block 24 will be pressed laterally into the slide groove 22 and hidden under the guidance of the inclined surface. When the plug 21 is fully inserted into the socket 32, the trapezoidal block 24 will be aligned with the fixing groove 33. Under the elastic force of the spring 23, one end of the trapezoidal block 24 will be pushed into the matching fixing groove 33, thereby reconnecting and fixing the connector 31 and the plug 21, and then connecting and fixing the wireless sensor 2 and the filter tank arm.

[0028] like Figure 3-4 As shown, the connecting seat 31 is provided with a pushing mechanism for pushing the trapezoidal block 24 back into the insert block 21. The pushing mechanism includes an L-shaped plate 36 that is slidably disposed in the fixing groove 33 of the connecting seat 31, and a push rod 34 that is fixedly disposed on one side of the L-shaped plate 36 and extends through and to the outside of the connecting seat 31. One end of the push rod 34 is fixedly disposed with a push plate 35 located outside the connecting seat 31. The push rod 34 can connect the push plate 35 and the L-shaped plate 36.

[0029] After pushing the push plate 35 toward the connecting seat 31, it will drive the push rod 34 and L-shaped plate 36 to move. After the L-shaped plate 36 moves, it will push one end of the trapezoidal block 24 back into the groove 22 of the insert 21, thereby hiding and storing the trapezoidal block 24 in the insert 21, so that the connecting seat 31 and the insert 21 are disengaged. Then the insert 21 can be removed from the connecting seat 31, and the wireless sensor 2 can be disassembled.

[0030] like Figure 3-4 As shown, a tension spring 37 is fixed between the side of the L-shaped plate 36 near the push rod 34 and the inner wall of the fixing groove 33. A triangular limiting plate 38 is fixed at one end of the fixing groove 33 of the connecting seat 31 and abuts against the inclined surface of the trapezoidal block 24. When the operator releases the push plate 35, the L-shaped plate 36 will move away from the trapezoidal block 24 under the tension of the tension spring 37, so that the L-shaped plate 36 will disengage from the trapezoidal block 24 and the trapezoidal block 24 will return to its original position. The triangular limiting plate 38 can abut against the trapezoidal block 24 to limit the trapezoidal block 24 inserted into the fixing groove 33.

[0031] Furthermore, during the process of the L-shaped plate 36 pushing the trapezoidal block 24 back into the insert block 21, the triangular limiting plate 38 will enter the inner side of the L-shaped plate 36, thereby blocking the L-shaped plate 36 and preventing one end of the L-shaped plate 36 from entering the slide groove 22 along with the trapezoidal block 24. As a result, the L-shaped plate 36 can only move within the fixed groove 33, thus not hindering the insertion and removal process of the connecting seat 31.

[0032] It should be noted that, when using this filter tank boom level diagnostic device, first fix the clamp 3 on any one of the blade booms of the filter tank, with the installation horizontal angle being less than 15 degrees.

[0033] Then, insert the plug 21 of the wireless sensor 2 into the socket 32 ​​of the connector 31. At this time, the inclined surface of the trapezoidal block 24 will abut against the inner wall of the socket 32. As the plug 21 continues to move down, the trapezoidal block 24 will be pressed laterally into the slide groove 22 under the guidance of the inclined surface and hidden. When the plug 21 is fully inserted into the socket 32, the trapezoidal block 24 will be aligned with the fixing groove 33. Under the elastic force of the spring 23, one end of the trapezoidal block 24 will be pushed into the matching fixing groove 33, thereby reconnecting and fixing the connector 31 and the plug 21, and then connecting and fixing the wireless sensor 2 and the filter tank arm.

[0034] Next, measure the distance from the main shaft to the clamp 3 with a ruler and enter it into the inclinometer main unit 1;

[0035] Confirm the location of wireless sensor 2 and turn it on. Then click the start button on the tilt meter main unit 1.

[0036] Then rotate the tiller blade 360 ​​degrees, click the "Complete" button on the inclinometer main unit 1, and the inclinometer will automatically draw a pie chart and a curve graph of the tiller blade tilt data.

[0037] When it is necessary to disassemble the wireless sensor 2, the push plate 35 can be pushed towards the connecting seat 31, which will drive the push rod 34 and L-shaped plate 36 to move. After the L-shaped plate 36 moves, it will push one end of the trapezoidal block 24 back into the groove 22 of the insert 21, thereby hiding the trapezoidal block 24 and storing it in the insert 21, so that the connecting seat 31 and the insert 21 are disassembled. Then the insert 21 can be pulled off the connecting seat 31 to disassemble the wireless sensor 2.

[0038] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A filter tank boom level diagnostic device, characterized by, include: Inclinometer main unit (1) and wireless sensor (2) installed on the outside of the filter tank arm, wherein a connection mechanism is provided on one side of the wireless sensor (2); The connecting mechanism includes a clamp (3) that can be detachably mounted on the outer wall of the filter tank arm, and a connecting seat (31) fixed on the outer wall of the clamp (3). A plug (21) is fixedly mounted on one side of the wireless sensor (2) and is inserted into the connecting seat (31). A fixing groove (33) is provided in the connecting seat (31). A trapezoidal block (24) is slidably mounted on one side of the plug (21). A spring (23) is provided in the plug (21) for pushing one end of the trapezoidal block (24) into the fixing groove (33). A pushing mechanism is provided in the connecting seat (31) for pushing the trapezoidal block (24) back into the plug (21).

2. A filter tank boom level diagnostic device according to claim 1, characterized in that: The connecting seat (31) has an insertion hole (32) on the side away from the clamp (3). The insertion block (21) is inserted into the insertion hole (32) of the connecting seat (31). The insertion hole (32) is connected to the fixing groove (33).

3. The filter tank boom level diagnostic apparatus of claim 1, wherein: The insert (21) has a groove (22) on one side, and one end of the trapezoidal block (24) is slidably connected in the groove (22) of the insert (21). The spring (23) is fixedly connected between one end of the trapezoidal block (24) and the inner wall of the groove (22).

4. The filter tank boom level diagnostic apparatus of claim 1, wherein: The pushing mechanism includes an L-shaped plate (36) that is slidably disposed in a fixing groove (33) of the connecting seat (31), and a push rod (34) that is fixedly disposed on one side of the L-shaped plate (36) and extends through and to the outside of the connecting seat (31) at one end.

5. A filter tank boom level diagnostic device according to claim 4, characterized in that: One end of the push rod (34) is fixedly provided with a push plate (35) located outside the connecting seat (31), and a tension spring (37) is fixedly provided between the side of the L-shaped plate (36) near the push rod (34) and the inner wall of the fixing groove (33).

6. A filter tank boom level diagnostic device according to claim 5, characterized in that: One end of the fixing groove (33) of the connecting seat (31) is fixedly provided with a triangular limiting plate (38) that abuts against the inclined surface of the trapezoidal block (24).

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