Mango sample integrated processing device
By designing an integrated mango sample processing device, which employs a pitting component and a homogenizing component, the high equipment cost problem in existing technologies is solved, and low-cost mango pitting and homogenization processing is achieved, making it suitable for small-batch laboratory testing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广西—东盟食品检验检测中心
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-04
AI Technical Summary
In existing technologies, mango pitting and homogenization pulping equipment is costly and not suitable for small-batch laboratory testing, and cannot effectively solve the problems of pesticide residues and microbial contamination.
An integrated mango sample processing device was designed, including a pitting component and a homogenizing component. The mango pitting is achieved by clamping components, a linear movement mechanism and a pitting knife, and the homogenizing is achieved by a stirring blade and a sieve plate. The device has a simple structure and is suitable for small-batch operation.
It achieves low-cost mango pitting and homogenization, is suitable for small-batch laboratory testing, and is easy to operate, making it suitable for small-batch processing.
Smart Images
Figure CN224594285U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of mango detection technology, specifically relating to an integrated mango sample processing device. Background Technology
[0002] Mangoes are often treated with pesticides during cultivation to control pests and diseases. If pesticide residues exceed safety standards, consumption can irritate the stomach and intestines, and cause liver and kidney damage. Furthermore, mangoes are tropical fruits, and in humid environments during transportation or storage, mold and bacteria can easily grow, leading to food poisoning symptoms after consumption. Therefore, to prevent mangoes with excessive pesticide residues and microbial contamination from entering the market, it is necessary to conduct random sampling tests on mangoes entering the market.
[0003] Currently, before mango testing, the mangoes need to be pitted and then made into a slurry sample. The sample is divided into four equal parts, and then the mango slurry sample is tested for pesticide residues and microbial pathogens. Existing technologies for mango pitting mainly fall into two categories: manual and mechanical. The manual method involves operators using a knife to cut along the edge of the mango pit to separate the flesh from the pit. This method is inefficient and suitable for small-batch processing in homes or laboratories. The mechanical method is mostly used in industrial applications, using mango pitting machines to remove the pits, achieving a series of continuous processing operations including feeding, positioning, and pitting. This method is highly efficient, but mango pitting machines are suitable for large-scale production in factories, resulting in higher costs and making them unsuitable for small-batch laboratory testing.
[0004] Furthermore, existing methods for pitting and homogenizing mango pulp are performed separately. While there are pitting and pulping devices available, such as the utility model patent with publication number CN217523874U, which discloses a peeling and pitting device and production line for mango pulp production, this production line is complex in structure, has high manufacturing costs, and is not suitable for laboratory testing. Additionally, this production line requires peeling the mangoes, while the mango pulp tested in the laboratory is a mixture of peel and pulp.
[0005] Therefore, it is necessary to design an integrated mango sample processing device that is low in manufacturing cost and suitable for laboratory testing. Utility Model Content
[0006] This invention provides an integrated mango sample processing device to solve the technical problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: An integrated mango sample processing device includes: a base; a pitting assembly including a linear movement mechanism, a controller, a clamping member, and a pitting knife; the clamping member is disposed in the middle of the base; the linear movement mechanism is vertically disposed at the top of the base; the linear movement mechanism is located directly above the clamping member, with its movable end facing the clamping member; the pitting knife is connected to the movable end of the linear movement mechanism; the controller is electrically connected to the linear movement mechanism; and a homogenizing assembly disposed at the bottom of the base; the homogenizing assembly is located directly below the pitting knife.
[0008] As a further improvement to the technical solution, the clamping component includes a support plate and a gripper; one end of the support plate is horizontally connected to the middle of the machine base, and the other end is connected to the gripper; the gripper is vertically distributed on the top surface of the support plate; the gripper is located directly below the core removal knife.
[0009] As a further improvement to the technical solution, the gripper includes a column and a needle; one end of the column is connected to the support plate, and the other end is connected to one end of the needle; the needle is vertically arranged.
[0010] As a further improvement to the technical solution, the needles are spaced apart on the end face of the column along the circumferential direction of the column axis.
[0011] As a further improvement to the technical solution, the core removal knife includes a ring body, a connecting rod, and blades; two blades are disposed within the ring body; a gap is left between the two blades to form an elliptical opening; one end of the connecting rod is connected to the movable end of the linear motion mechanism, and the other end is connected to the ring body.
[0012] As a further improvement to the technical solution, the connecting rod is connected to the side of the ring body; the connecting rods are spaced apart along the circumferential direction of the ring body axis.
[0013] As a further improvement to the technical solution, the homogenizing component also includes a discharge pipe and a sieve plate; one end of the discharge pipe is connected to the bottom of the container; the discharge pipe is inclined; the sieve plate has multiple sieve holes; the sieve plate is located at the connection between the container and the discharge pipe.
[0014] As a further improvement to the technical solution, the homogenizing component also includes a discharge pipe and a sieve plate; one end of the discharge pipe is connected to the bottom of the container; the discharge pipe is inclined; the sieve plate has multiple sieve holes; the sieve plate is located at the connection between the container and the discharge pipe.
[0015] As a further improvement to the technical solution, the homogenizing component also includes a cover; the cover is movably connected to the open end of the container.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: In operation, the operator inserts the head of the mango vertically into the gripper. The gripper penetrates the mango, holding it upright. The controller then activates the linear movement mechanism, which moves downwards towards the mango. The ring and blades approach the mango, with the ring passing through it and the blades cutting from both sides of the pit. The pit passes through the gap between the two blades, cutting the mango into two slices and one piece of pit. The slices, losing their support, fall into the container, while the flesh around the pit remains. This flesh is held upright by the gripper and prevents it from falling into the container. The pit is then manually separated from the gripper. Place another mango in the container and repeat the above steps. Once there are enough mango slices in the container, start the motor via the controller. The motor drives the shaft to rotate, and the stirring blade rotates with the shaft to homogenize and stir the mango slices in the container, crushing the mango slices, skin and pulp together, into mango puree. The mango puree passes through a sieve plate into the discharge pipe and is discharged from the discharge pipe to collect mango test samples. The pulp that is not homogenized into puree cannot pass through the sieve plate and remains in the container, where it is further stirred by the stirring blade. This process achieves mango pitting and homogenization. The overall structure is simple, the manufacturing cost is low, and the semi-manual, semi-mechanical operation is convenient and suitable for small-batch processing. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of the structure of an integrated mango sample processing device provided by this utility model. Figure 1 ; Figure 2 Structural schematic diagram provided for this utility model Figure 2 ; Figure 3 Structural schematic diagram provided for this utility model Figure 3 ; Figure 4 for Figure 2 The front view; Figure 5 for Figure 4 Sectional view at point AA; Reference numerals: 1-Base, 2-Peeling assembly, 21-Linear movement mechanism, 22-Controller, 23-Support plate, 24-Gripper, 25-Ring body, 26-Connecting rod, 27-Blade, 3-Homogenizing assembly, 31-Container, 32-Support rod, 33-Motor, 34-Shaft, 35-Stirring blade, 36-Discharge pipe, 37-Sieve plate, 38-Cover. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model without creative effort are within the scope of protection of this utility model. Unless otherwise defined, the technical or scientific terms used herein should have the ordinary meaning understood by those skilled in the art to which this utility model pertains.
[0020] The terms "first," "second," and similar words used in this utility model application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular forms of "an," "a," or "the," etc., do not indicate a quantity limitation, but rather indicate the presence of at least one. Terms such as "comprising" or "including" indicate that the element or object preceding "comprising" encompasses the features, integrals, steps, operations, elements, and / or components listed following "comprising" or "including," and do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or collections thereof. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Example 1: like Figures 1 to 5As shown, an integrated mango sample processing device includes: a base 1, a pitting component 2, and a homogenizing component 3; the base 1 supports the pitting component 2 and the homogenizing component 3; the pitting component 2 includes a linear motion mechanism 21, a controller 22, a clamping member, and a pitting knife; the clamping member is located in the middle of the base 1 and is mainly used to stabilize the mango; the linear motion mechanism 21 is vertically arranged on the top of the base 1, and the linear motion mechanism 21 can be a hydraulic rod, a cylinder, or an electric push rod, etc.; the linear motion mechanism 21 is located directly above the clamping member, and its movable end faces the clamping member; the pitting knife... The linear motion mechanism 21 is connected to its movable end, which drives the pitting knife to move up and down. The pitting knife is located between the clamping member and the linear motion mechanism 21, and its main function is to remove the mango pit. A controller 22 is mounted on the base 1 and is electrically connected to the linear motion mechanism 21. The controller 22 has buttons to control the operation of the linear motion mechanism 21. A homogenizing component 3 is located at the bottom of the base 1, directly below the pitting knife. The homogenizing component 3 mainly stirs and homogenizes the pitted mango into a mango puree. It should be noted that the connection between the controller and the linear motion mechanism is a conventional connection; the specific models of the controller and the linear motion mechanism are not improvements in this application and will not be described further.
[0023] like Figures 2 to 5 As shown, preferably, the clamping component includes a support plate 23 and a gripper 24; one end of the support plate 23 is horizontally connected to the middle of the machine base 1, and the other end is connected to the gripper 24; the gripper 24 is vertically distributed on the top surface of the support plate 23, and the support plate 23 mainly supports the gripper 24; the gripper 24 is located directly below the pitting knife, and the gripper 24 holds the mango upright; preferably, the gripper 24 includes a column and a needle; one end of the column is connected to the support plate 23, and the other end is connected to one end of the needle, and the column supports the needle; the needle is vertically arranged; the needles are evenly distributed on the end face of the column along the circumferential direction of the column axis. In use, the head of the mango is vertically inserted into the needle, the needle penetrates into the mango and holds the mango upright, keeping the mango in an upright state.
[0024] like Figures 2 to 5As shown, preferably, the pitting knife includes a ring body 25, a connecting rod 26, and blades 27; two blades 27 are disposed inside the ring body 25; a gap is left between the two blades 27 to form an opening with an elliptical structure corresponding to the mango pit, the center width of the opening being slightly larger than the width of the gripper 24; one end of the connecting rod 26 is connected to the movable end of the linear motion mechanism 21, and the other end is connected to the ring body 25, and at least two connecting rods 26 are provided; the connecting rods 26 are connected to the side of the ring body 25 to maintain sufficient space in the middle of the ring body 25, when the movable end of the linear motion mechanism 21 extends or retracts, the linear motion mechanism 21 drives the connecting rods 26, the ring body 25, and the blades 27 to move up and down, when the blades 27 contact the mango on the gripper 24, they cut the mango downwards, and the mango pit passes through the gap between the two blades 24, smoothly cutting the mango into two slices and one pit; the connecting rods 26 are distributed at intervals along the circumferential direction of the axis of the ring body 25.
[0025] like Figures 2 to 5 As shown, preferably, the homogenizing component 3 includes a container 31, a support rod 32, a motor 33, a shaft 34, and a stirring blade 35; one end of the support rod 32 is connected to the base 1, and the other end is connected to the container 31. The container 31 has a cylindrical structure and holds the cut mango slices; the container 31 is located directly below the clamping member, and its top is an open structure. When the blade 27 cuts the mango, the mango slices lose support and fall into the container 31, while the mango flesh remains around the pit. This flesh is clamped by the gripper 24 and kept vertical, preventing it from falling into the container 31; the shaft The shaft 34 is vertically rotatable within the container 31. One end of the stirring blade 35 is connected to the shaft 34. Multiple sets of stirring blades 35 are arranged, with each set of blades parallel and spaced along the circumference of the shaft 34 axis. Each set of blades is also parallel and spaced along the length of the shaft 34. The output of the motor 33 is mechanically connected to the shaft 34, and the motor 33 is electrically connected to the controller 22. The motor 33 drives the shaft 34 to rotate, and the stirring blades 35 rotate with the shaft 34, homogenizing and stirring the mango slices in the container 31, pulverizing the mango slices (including the peel and pulp) into a mango puree. It should be noted that the connection between the motor and the shaft is a conventional connection. like Figure 5 As shown, preferably, the homogenizing component 3 also includes a discharge pipe 36 and a sieve plate 37; one end of the discharge pipe 36 is connected to the bottom of the container 31; the discharge pipe 36 is inclined; the sieve plate 37 has multiple sieve holes; the sieve plate 37 is located at the connection between the container 31 and the discharge pipe 36; the stirring blade 35 stirs the mango slices, making the mango slices homogenized into a slurry; the mango slurry enters the discharge pipe 36 through the sieve plate 37 and is discharged from the discharge pipe 36; while the pulp that is not homogenized into a slurry cannot pass through the sieve plate 37 and remains in the container 31, where it is stirred by the stirring blade 35.
[0026] Work style: In use, the operator inserts the head of the mango vertically into the gripper 24. The gripper 24 penetrates the mango, supporting it and keeping it upright. The controller 22 activates the linear movement mechanism 21, which moves downwards towards the mango. The ring 25 and blade 27 approach the mango, with the ring 25 passing through the mango and the blade 27 cutting from both sides of the pit. The pit passes through the gap between the two blades 27, cutting the mango into two slices and one pit. The slices, losing their support, fall into the container 31, while the flesh around the pit remains. This flesh is held upright by the gripper 24 and does not fall into the container 31. The pit is then manually separated from the gripper 24. Another mango is placed in the container, and the above operation is repeated. Once there are enough mango slices in the container 31, the motor 33 is started by the controller 22. The motor 33 drives the shaft 34 to rotate, and the stirring blade 35 rotates with the shaft 34 to homogenize and stir the mango slices in the container 31, crushing the mango slices, skin and pulp together, into mango puree. The mango puree enters the discharge pipe 36 through the sieve plate 37 and is discharged from the discharge pipe 36 to collect mango test samples. The pulp that has not been homogenized into puree cannot pass through the sieve plate 37 and remains in the container 31, where it is further stirred by the stirring blade 35. This achieves the pitting and homogenization of the mangoes. The overall structure is simple, the manufacturing cost is low, and the operation is semi-manual and semi-mechanical, making it convenient and suitable for small-batch processing.
[0027] like Figures 2 to 5 As shown, preferably, the homogenizing component 3 also includes a cover 38; the cover 38 is movably connected to the open end of the container 31; during homogenization and stirring, the cover 38 covers the open end of the container 31, and mango pulp splashes out during the stirring process.
[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An integrated mango sample processing device, characterized in that, include: Base (1); The core removal assembly (2) includes a linear motion mechanism (21), a controller (22), a clamping member, and a core removal knife; the clamping member is disposed in the middle of the base (1); the linear motion mechanism (21) is vertically disposed at the top of the base (1); the linear motion mechanism (21) is located directly above the clamping member, with its movable end facing the clamping member; the core removal knife is connected to the movable end of the linear motion mechanism (21); the controller (22) is electrically connected to the linear motion mechanism (21). The homogenizing component (3) is located at the bottom of the base (1); the homogenizing component (3) is located directly below the core removal knife.
2. The integrated mango sample processing device according to claim 1, characterized in that, The clamping component includes a support plate (23) and a jaw (24); one end of the support plate (23) is horizontally connected to the middle of the machine base (1), and the other end is connected to the jaw (24); the jaw (24) is vertically distributed on the top surface of the support plate (23); the jaw (24) is located directly below the core removal knife.
3. The integrated mango sample processing device according to claim 2, characterized in that, The gripper (24) includes a column and a needle; one end of the column is connected to the support plate (23), and the other end is connected to one end of the needle; the needle is vertically arranged.
4. The integrated mango sample processing device according to claim 3, characterized in that, The needles are spaced apart on the end face of the column along the circumferential direction of the column axis.
5. The integrated mango sample processing device according to claim 1, characterized in that, The core removal knife includes a ring body (25), a connecting rod (26), and blades (27); two blades (27) are disposed inside the ring body (25); there is a gap between the two blades (27) to form an elliptical opening; one end of the connecting rod (26) is connected to the movable end of the linear movement mechanism (21), and the other end is connected to the ring body (25).
6. The integrated mango sample processing device according to claim 5, characterized in that, The connecting rod (26) is connected to the side of the ring (25); the connecting rod (26) is distributed at intervals along the circumferential direction of the axis of the ring (25).
7. The integrated mango sample processing device according to any one of claims 1-6, characterized in that, The homogenizing component (3) includes a container (31), a support rod (32), a motor (33), a shaft (34), and a stirring blade (35); one end of the support rod (32) is connected to the base (1), and the other end is connected to the container (31); the container (31) is located directly below the clamping member, and its top is an open structure; the shaft (34) is vertically rotatably disposed inside the container (31); one end of the stirring blade (35) is connected to the shaft (34); the output end of the motor (33) is mechanically connected to the shaft (34) to drive the shaft (34) to rotate.
8. The integrated mango sample processing device according to claim 7, characterized in that, The homogenizing component (3) also includes a discharge pipe (36) and a sieve plate (37); one end of the discharge pipe (36) is connected to the bottom of the container (31); the discharge pipe (36) is inclined; the sieve plate (37) has multiple sieve holes; the sieve plate (37) is located at the connection between the container (31) and the discharge pipe (36).
9. The integrated mango sample processing device according to claim 7, characterized in that, The homogenizing component (3) also includes a cover (38); the cover (38) is movably connected to the open end of the container (31).