A visual detection device for data line production

Abstract

This utility model belongs to the field of visual inspection technology for data cables, specifically a visual inspection device for data cable production. It includes an inspection table, with support blocks fixedly connected to the front and rear of the left and right sides of the bottom of the inspection table. A through-type mounting groove is opened on the top of the inspection table, and a conveyor belt is fixedly installed inside the mounting groove. An L-shaped support plate is fixedly installed at the rear of the center of the top of the inspection table. This utility model allows for the disassembly of the visual inspection camera inside the inner groove by moving a baffle to release it from its contact limit. Furthermore, moving the baffle downwards allows for the disassembly of the visual inspection camera. This enables quick and portable disassembly, repair, and replacement of the visual inspection camera, and facilitates operation during malfunctions and periodic maintenance without affecting the continuity and efficiency of subsequent production.

Description

Technical Field

[0001] This utility model relates to the field of visual inspection technology for data cables, specifically a visual inspection device for data cable production. Background Technology

[0002] A data cable is a conductor used for wired connection between electronic products and external devices. Its primary function is to transmit electrical energy and data. During the manufacturing process of data cables, defect detection is necessary. Currently, visual inspection devices are commonly used for overall inspection. Visual inspection involves converting the captured target into image signals using machine vision products, transmitting these signals to a dedicated image processing system, and then converting them into digital signals based on pixel distribution, brightness, color, and other information to extract defects from the product surface.

[0003] However, most existing visual inspection devices for data cable production lack convenient methods for disassembling, repairing, and replacing the visual inspection camera. This makes the device inconvenient to operate when it malfunctions or requires regular maintenance, affecting the continuity and efficiency of the production line. Therefore, the practicality of the device is limited and it cannot meet higher usage requirements, especially in production environments that require rapid response and maintenance. Therefore, a visual inspection device for data cable production is proposed to address the above problems. Utility Model Content

[0004] To overcome the shortcomings of existing technologies and solve the problem that most existing visual inspection devices used in data cable production lack convenient ways to disassemble, repair, and replace the visual inspection camera, which makes operation inconvenient when the device malfunctions or requires regular maintenance, affecting the continuity and efficiency of the production line, this utility model proposes a visual inspection device for data cable production.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a visual inspection device for data cable production, comprising an inspection table, wherein support blocks are fixedly connected to the front and rear of the left and right sides of the bottom of the inspection table. The top of the testing platform has a through-hole mounting slot, and a conveyor belt is fixedly installed inside the mounting slot. An L-shaped support plate is fixedly installed behind the center of the top of the testing platform. A housing is installed on the L-shaped support plate through a moving component. An inner groove is opened inside the housing, and the upper and lower surfaces of the inner groove extend to the outside of the housing. A visual inspection camera is installed inside the inner groove through a disassembly component. The top and bottom of the visual inspection camera both penetrate the inner groove.

[0006] Preferably, the disassembly assembly includes two through-type limiting grooves respectively opened on the lower left and right sides inside the inner groove, and a T-shaped baffle is slidably connected inside the limiting groove. The top of the baffle is in contact with the bottom of the visual inspection camera inside the inner groove.

[0007] Preferably, the inner upper surface of the inner groove is provided with a plurality of evenly distributed sliding grooves, and a spring and a damper are fixedly installed on the inner upper surface of the sliding grooves. The spring is located on the outer surface of the damper, and the bottom of the spring and the bottom of the damper extend into the inner groove and are fixedly connected to a clamping ring. The bottom of the clamping ring is in contact with the top of the visual inspection camera located inside the inner groove, and the top of the visual inspection camera passes through the clamping ring.

[0008] Preferably, a through-type heat dissipation groove is provided at the center of both the left and right sides of the inner groove, one side of the baffle extends to the outside of the outer shell, and a handle is fixedly connected to one side of the baffle.

[0009] Preferably, the movable component includes a hydraulic cylinder fixedly installed in front of the top of the L-shaped support plate, the output end of the hydraulic cylinder passing through the front of the bottom of the L-shaped support plate, and a U-shaped rod fixedly connected to the output end of the hydraulic cylinder, the U-shaped rod being fixedly connected to the outer shell.

[0010] Preferably, the L-shaped support plate has multiple evenly distributed guide holes at the front, and a guide rod slides through the guide holes, with the bottom end of the guide rod fixedly connected to the top of the outer shell.

[0011] Preferably, a placement groove is provided at the center of the inside of the testing platform, and the front surface of the placement groove extends to the outside of the testing platform.

[0012] The advantages of this utility model are: 1. This utility model allows for the disassembly of the visual inspection camera inside the inner tank by moving the baffle so that the baffle is disengaged from the contact limit of the visual inspection camera. Furthermore, the visual inspection camera can be disassembled by moving the baffle downwards. This allows for quick and portable disassembly, inspection, and replacement of the visual inspection camera. It also makes the device easy to operate when encountering malfunctions or regular maintenance, without affecting the continuity and efficiency of subsequent production.

[0013] 2. This utility model uses a hydraulic cylinder to drive a U-shaped rod to move, which in turn moves the outer casing. This allows the visual inspection camera installed inside the casing to be moved and its height adjusted. As a result, the device can be adjusted in height according to the inspection needs to perform more precise focusing and inspection of the data lines to be inspected. This makes the device more versatile and practical, meeting a wider range of usage requirements. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure in Example 1; Figure 2 This is a schematic diagram of the left-side structure in Embodiment 1; Figure 3 This is a schematic diagram of a partial cross-section of the structure in Example 1; Figure 4 As in Example 1 Figure 3 Enlarged structural diagram at point A in the middle; Figure 5 This is a schematic diagram of the placement slot structure in Embodiment 2.

[0016] In the diagram: 1. Inspection table; 2. Mounting slot; 3. Hydraulic cylinder; 4. Housing; 5. L-shaped support plate; 6. Conveyor belt; 7. Guide rod; 8. Heat dissipation slot; 9. Visual inspection camera; 10. U-shaped rod; 11. Baffle; 12. Guide hole; 13. Limiting slot; 14. Handle; 15. Clamping ring; 16. Inner groove; 17. Damper; 18. Spring; 19. Placement slot. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1 Please see Figure 1-4 As shown, a visual inspection device for data cable production includes an inspection table 1, with support blocks fixedly connected to the front and rear of the left and right sides of the bottom of the inspection table 1. The top of the testing platform 1 has a through-hole mounting slot 2, and a conveyor belt 6 is fixedly installed inside the mounting slot 2. An L-shaped support plate 5 is fixedly installed behind the center of the top of the testing platform 1. A housing 4 is installed on the L-shaped support plate 5 via a moving component. An inner groove 16 is formed inside the housing 4, and both the upper and lower surfaces of the inner groove 16 extend to the outside of the housing 4. A visual inspection camera 9 is installed inside the inner groove 16 via a disassembly component. The top and bottom of the visual inspection camera 9 penetrate the inner groove 16. During operation, the device is placed stably by aligning the bottom of the support block with a flat ground. After stabilization, the data cables to be tested are placed on the conveyor belt 6 at the top of the testing table 1. The conveyor belt 6 facilitates the sequential movement of multiple data cables to the area below the visual inspection camera 9 for testing. The results are then displayed on the external terminal screen using the visual inspection camera 9. The tested data cables are then sorted and placed. Simultaneously, the moving components on the L-shaped support plate 5 allow the visual inspection camera 9 inside the housing 4 to move at a height and focus precisely during the testing process. The disassembly components inside the housing 4 facilitate the disassembly, maintenance, and replacement of the visual inspection camera 9, making the device easy to use and highly practical.

[0019] The disassembly assembly includes two through-type limiting grooves 13 respectively opened on the lower left and right sides inside the inner groove 16. A T-shaped baffle 11 is slidably connected inside the limiting groove 13. The top of the baffle 11 is in contact with the bottom of the vision inspection camera 9 inside the inner groove 16. During operation, the vision inspection camera 9 inside the inner groove 16 can be disassembled by moving the baffle 11 to disengage it from its contact limiting position. Furthermore, the vision inspection camera 9 can be disassembled by moving the baffle 11 downwards. This allows the device to quickly and conveniently disassemble, inspect, and replace the vision inspection camera 9. It also makes the device easy to operate when encountering malfunctions or regular maintenance, without affecting the continuity and efficiency of subsequent production.

[0020] The inner groove 16 has multiple evenly distributed grooves on its upper inner surface. A spring 18 and a damper 17 are fixedly installed on the upper inner surface of each groove. The spring 18 is located on the outer surface of the damper 17, and the bottom of the spring 18 and the bottom of the damper 17 extend into the inner groove 16, where a clamping ring 15 is fixedly connected. The bottom of the clamping ring 15 is in contact with the top of the visual inspection camera 9 inside the inner groove 16, and the top of the visual inspection camera 9 passes through the clamping ring 15. During operation, the clamping ring 15 is compressed, causing the spring 18 and damper 17 to move and retract within the groove. The rebound force of the compressed spring 18 allows the clamping ring 15 to clamp and position the visual inspection camera 9, thus enabling the visual inspection camera to be positioned. The inspection camera 9 can be stably installed between the clamping ring 15 and the baffle 11, making the baffle 11 more secure in limiting the installation of the visual inspection camera 9. The design of the damper 17 can prevent the spring 18 from vibrating due to external influences after the visual inspection camera 9 is secured, and avoid affecting the use of the visual inspection camera 9. At the same time, when the visual inspection camera 9 is disassembled and reinstalled, it is inserted into the inner groove 16 and moved upward. Then, the baffle 11 is moved to fit and limit the installation, which can secure it. When the visual inspection camera 9 is disassembled, the baffle 11 is moved out of the inner groove 16 by the rebound force of the spring 18, which can make it remove from the inner groove 16 for disassembly, and make disassembly faster.

[0021] A through-type heat dissipation groove 8 is provided at the center of both the left and right sides of the inner groove 16. One side of the baffle 11 extends to the outside of the outer shell 4, and a handle 14 is fixedly connected to one side of the baffle 11. During operation, the heat dissipation groove 8 facilitates the heat dissipation of the visual inspection camera 9 inside the outer shell 4, and the handle 14 facilitates the movement of the baffle 11.

[0022] The moving component includes a hydraulic cylinder 3 fixedly installed at the top front of the L-shaped support plate 5. The output end of the hydraulic cylinder 3 passes through the bottom front of the L-shaped support plate 5, and a U-shaped rod 10 is fixedly connected to the output end of the hydraulic cylinder 3. The U-shaped rod 10 is fixedly connected to the outer shell 4. During operation, the hydraulic cylinder 3 drives the U-shaped rod 10 to move, and the movement of the U-shaped rod 10 drives the outer shell 4 to move. This allows the visual inspection camera 9 installed inside the outer shell 4 to be moved and its height adjusted. This enables the device to adjust its height according to the inspection needs to perform more precise focusing and inspection of the data lines to be inspected, and makes the device more versatile and practical.

[0023] The L-shaped support plate 5 has multiple evenly distributed guide holes 12 at the front. A guide rod 7 slides through the guide hole 12, and the bottom end of the guide rod 7 is fixedly connected to the top of the outer shell 4. During operation, the movement of the outer shell 4 is guided and limited by the sliding of the guide rod 7 through the guide hole 12, and the visual inspection camera 9 is more stable when it moves up and down to adjust its position.

[0024] Example 2 Please see Figure 5 As shown in the first embodiment, as another implementation of this utility model, a placement groove 19 is provided at the center of the inside of the detection platform 1, and the front surface of the inside of the placement groove 19 extends to the outside of the detection platform 1; during operation, the placement groove 19 facilitates the placement and storage of data cables.

[0025] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A visual inspection device for data cable production, comprising an inspection table (1), wherein support blocks are fixedly connected to the front and rear sides of the bottom left and right sides of the inspection table (1); characterized in that The top of the testing platform (1) is provided with a left-right through mounting groove (2). A conveyor belt (6) is fixedly installed inside the mounting groove (2). An L-shaped support plate (5) is fixedly installed behind the center of the top of the testing platform (1). A shell (4) is installed on the L-shaped support plate (5) through a moving component. An inner groove (16) is provided inside the shell (4). The upper and lower surfaces of the inner groove (16) extend to the outside of the shell (4). A visual inspection camera (9) is installed inside the inner groove (16) through a disassembly component. The top and bottom of the visual inspection camera (9) both penetrate the inner groove (16). 2.The visual inspection device for data line production of claim 1, wherein: The disassembly assembly includes two through-type limiting grooves (13) respectively opened on the lower left and right sides inside the inner groove (16). A T-shaped baffle (11) is slidably connected inside the limiting groove (13). The top of the baffle (11) is in contact with the bottom of the visual inspection camera (9) inside the inner groove (16). 3.The visual inspection device for data line production of claim 2, wherein: The inner groove (16) has multiple evenly distributed sliding grooves on its inner upper surface. A spring (18) and a damper (17) are fixedly installed on the inner upper surface of the sliding groove. The spring (18) is located on the outer surface of the damper (17). The bottom of the spring (18) and the bottom of the damper (17) extend into the inner groove (16) and are fixedly connected to a clamping ring (15). The bottom of the clamping ring (15) and the top of the visual inspection camera (9) are in contact with each other inside the inner groove (16). The top of the visual inspection camera (9) passes through the clamping ring (15). 4.The visual inspection device for data line production of claim 3, wherein: The inner groove (16) has through-type heat dissipation grooves (8) at the center of the left and right sides. One side of the baffle (11) extends to the outside of the outer shell (4), and a handle (14) is fixedly connected to one side of the baffle (11). 5.The visual inspection device for data line production of claim 4, wherein: The moving component includes a hydraulic cylinder (3) fixedly installed in front of the top of the L-shaped support plate (5). The output end of the hydraulic cylinder (3) passes through the front of the bottom of the L-shaped support plate (5). A U-shaped rod (10) is fixedly connected to the output end of the hydraulic cylinder (3). The U-shaped rod (10) is fixedly connected to the outer shell (4). 6.The visual inspection device for data line production of claim 5, wherein: The L-shaped support plate (5) has multiple evenly distributed guide holes (12) at the front. A guide rod (7) slides through the guide hole (12). The bottom end of the guide rod (7) is fixedly connected to the top of the outer shell (4). 7.The visual inspection device for data line production of claim 6, wherein: The testing station (1) has a placement slot (19) at its center, and the front surface of the placement slot (19) extends to the outside of the testing station (1).

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