Inductor core assembling machine facilitating cleaning and maintenance

By setting up placement slots, cutting blades, and collection boxes on the inductor core assembly machine, the problem of coil residue was solved, enabling efficient cleaning and maintenance and improving work efficiency.

CN224595363UActive Publication Date: 2026-08-04HENGYANG LIANJIE ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HENGYANG LIANJIE ELECTRONIC TECH CO LTD
Filing Date
2025-06-26
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

During the processing of existing inductor core assembly machines, cut coils from the core remain on the worktable, making cleaning difficult and affecting work efficiency.

Method used

An inductor core assembly machine that is easy to clean and maintain was designed. By setting up a placement slot, a cutting knife and a collection box on the workbench, the cut coils can be collected and processed in a unified manner, avoiding residue on the workbench surface.

Benefits of technology

It enables automatic collection of cut coils, improves the cleaning efficiency of the equipment, and avoids the impact of coil residue on work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inductance magnetic core assembling machine convenient to clean and maintain belongs to inductance magnetic core processing technical field, including frame, the workstation of being located on the frame, one side of the workstation is equipped with processing assembly, the processing assembly includes processing seat, placing seat, support and cutting knife, the processing seat is fixed in the workstation, placing seat is movably arranged in the sliding slot of processing seat setting, the placing seat is equipped with a plurality of placing grooves along its length direction, one side of placing seat is hinged with the cover plate, and the inductance magnetic core fixed in the placing groove is fixed with the cover plate and placing seat buckling, the support is fixed in the workstation, and is equipped with the driver on the support, the cutting knife is arranged in the output shaft of driver, is equipped with the collecting box behind placing seat, and is movably equipped with the guide plate on the collecting box. The utility model can collect and process the cut coil uniformly, avoids remaining in the workstation and influences work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of inductor core processing technology, specifically to an inductor core assembly machine that is easy to clean and maintain. Background Technology

[0002] Inductors are components that can convert electrical energy into magnetic energy and store it. Most inductors have a split magnetic core structure, generally consisting of a frame, coil, magnetic core, shield, and encapsulation material. During assembly, these components need to be assembled in batches. When assembling the frame, magnetic core, and coil, the coil portion protruding from the magnetic core must first be cut off. However, existing assembly machines leave the cut coil portion on the workbench during processing, requiring manual cleaning later. This is time-consuming, labor-intensive, and inconvenient for equipment cleaning and maintenance. Moreover, the accumulated residual coil affects work efficiency. Utility Model Content

[0003] The main purpose of this utility model is to solve the above-mentioned technical problems to a certain extent, and to propose an inductor core assembly machine that is easy to clean and maintain. It can collect and process the cut coils in a unified manner, avoiding the residue on the workbench that would affect work efficiency.

[0004] The above-mentioned problems to be solved by this utility model are achieved through the following technical solution: An inductor core assembly machine that is easy to clean and maintain is proposed, including a frame and a worktable mounted on the frame. A processing component is provided on one side of the worktable. The processing component includes a processing seat, a placement seat, a support, and a cutting blade. The processing seat is fixed to the worktable. The placement seat is movably disposed in a groove provided on the processing seat. The placement seat has multiple placement slots along its length. A cover plate is hinged to one side of the placement seat, and the cover plate is fastened to the placement seat to fix the inductor core placed in the placement slot. The support is fixed to the worktable, and a driver is provided on the support. The cutting blade is located on the output shaft of the driver and cuts the inductor core extending from the placement seat with the drive of the driver. A collection box is provided behind the placement seat, and a guide plate is movably provided on the collection box. One end of the guide plate is in contact with the rear end face of the placement seat.

[0005] In some embodiments, a limiting rod is provided within the slide groove. The limiting rod passes through the movable groove provided in the placement seat, and a first sleeve is provided at its protruding part to fix the position of the placement seat.

[0006] In some embodiments, the upper surface of the collection box is provided with a protrusion, and the rotating shaft of the guide plate is rotatably engaged in the groove provided by the protrusion.

[0007] In some embodiments, baffles extend upward from both ends of the guide plate, wherein the height of the baffles is higher than the assembly height of the placement seat.

[0008] In some embodiments, the bracket is fitted with a guide block in the direction in which the collection box is pushed in, and the collection box is provided with a guide groove that matches the guide block.

[0009] In some embodiments, the bracket is provided with a rod that passes through a through groove provided in the placement seat and has a second sleeve at its end.

[0010] The technical solution provided in this application has the following advantages compared with the prior art: This invention places a batch of inductor cores to be processed in a placement slot and presses the inductor cores into place with a cover plate. Then, the driver drives the cutting blade to cut off the excess leads of the inductor cores that extend beyond the placement seat. The leads that fall off after cutting flow into the collection box along the guide plate, thereby enabling the unified collection and processing of the cut coils and avoiding residue on the workbench that would affect work efficiency. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0012] Figure 1 This is a structural diagram of the inductor core assembly machine of this utility model; Figure 2 This is a structural diagram of the processing component of this utility model; Figure 3 This is a structural diagram of the processing component of this utility model.

[0013] Explanation of icon numbers: 100-Inductor core; 1-Frame; 2-Workbench; 3-Processing seat; 4-Placement seat; 5-Bracket; 6-Cut-off blade; 7-Groove; 8-Placement groove; 9-Cover plate; 10-Driver; 11-Collection box; 12-Guide plate; 13-Protrusion; 14-Baffle; 15-Limit rod; 16-First sleeve; 17-Guide block; 18-Guide groove; 19-Insertion rod; 20-Second sleeve. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0016] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0017] like Figure 1-3As shown, this utility model proposes an inductor core assembly machine that is easy to clean and maintain. It includes a frame 1 and a workbench 2 mounted on the frame 1. A processing component is provided on one side of the workbench 2. The processing component includes a processing seat 3, a placement seat 4, a support 5, and a cutting blade 6. The processing seat 3 is fixed to the workbench 2. The placement seat 4 is movably disposed within a groove 7 provided in the processing seat 3. The placement seat 4 has multiple placement slots 8 along its length. A cover plate 9 is hinged to one side of the placement seat 4, and the cover plate 9 engages with the placement seat 4 to fix the inductor core 100 placed in the placement slot 8. The support 5 is fixed to the workbench 2 and has a driver 10 mounted on it. The cutting blade 6 is located on... The output shaft of the driver 10 cuts off the lead of the inductor core 100 extending from the placement seat 4 as the driver 10 drives it. A collection box 11 is provided behind the placement seat 4, and a guide plate 12 is provided on the collection box 11. The upper end surface of the collection box 11 is provided with a protrusion 13. The rotating shaft of the guide plate 12 is rotatably inserted into the groove provided by the protrusion 13, thereby movably assembling the guide plate 12 on the collection box 11. Both ends of the guide plate 12 extend upward and are provided with baffles 14. The height of the baffles 14 is higher than the assembly height of the placement seat 4. The baffles 14 prevent the lead from splashing outward when it is cut. One end of the guide plate 12 is in contact with the rear end surface of the placement seat 4.

[0018] In use, batches of inductor cores 100 to be processed are placed in the placement slot 8, and the position of the inductor cores 100 is pressed by the cover plate 9. Then, the position of the placement seat 4 in the slide groove 7 of the processing seat 3 is adjusted so that the lead-angle portion of the inductor core 100 extending out of the placement seat 4 is placed in the processing position of the cutting blade 6. A limiting rod 15 is provided in the slide groove 7. The limiting rod 15 passes through the movable groove provided in the placement seat 4, and a first sleeve 16 is provided at its protruding part. The use position of the placement seat 4 is fixed by tightening the first sleeve 16. Then, the collection box 11 is assembled onto the bracket 5, and the baffle 14 is flipped so that the end of the baffle 14 fits against the end face of the placement seat 4. Then, the driver 10 is controlled to drive the cutting blade 6 to cut off the excess leads of the inductor core 100 that extend beyond the placement seat 4. The leads that fall off after cutting flow into the collection box 11 along the guide plate 12, so that the cut coils can be collected and processed in a unified manner, avoiding residue on the workbench 2 and affecting work efficiency. Finally, the cover plate 9 is opened, the processed inductor core 100 is taken out, and another batch of inductor cores 100 to be processed is loaded in.

[0019] In another embodiment, to facilitate the assembly and fixation of the collection box 11, a guide block 17 is assembled on the bracket 5 in the direction in which the collection box 11 is pushed in. The collection box 11 is provided with a guide groove 18 that matches the guide block 17. With this structure, the guide groove 18 of the collection box 11 is aligned with the guide block 17 and pushed in during assembly. Furthermore, the bracket 5 is provided with an insertion rod 19, which passes through the through groove provided on the placement seat 4 and has a second sleeve 20 at its end. As the second sleeve 20 is tightened, the collection box 11 is fixed on the bracket 5 to fix the usage position of the collection box 11.

[0020] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the inventive concept of this utility model and the contents of the specification and drawings of this utility model, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this utility model.

Claims

1. An inductor core assembly machine that facilitates cleaning maintenance, characterized by, It includes a frame and a worktable mounted on the frame, with a processing component on one side of the worktable; The processing assembly includes a processing seat, a placement seat, a bracket, and a cutting blade. The processing seat is fixed to the worktable. The placement seat is movably disposed in a slide groove provided in the processing seat. The placement seat has multiple placement slots along its length. A cover plate is hinged to one side of the placement seat. The cover plate is fastened to the placement seat to fix the inductor core placed in the placement slot. The bracket is fixed to the workbench and a driver is provided on the bracket. The cutting blade is located on the output shaft of the driver and cuts the lead of the inductor core extending from the placement seat as driven by the driver. A collection box is located behind the placement seat, and a guide plate is movably provided on the collection box, with one end of the guide plate abutting against the rear end face of the placement seat.

2. The inductance core assembly machine for easy maintenance of claim 1, wherein, A limiting rod is provided inside the slide groove. The limiting rod passes through the movable groove of the placement seat and has a first sleeve at its protruding part to fix the position of the placement seat.

3. The inductance core assembly machine for easy maintenance of claim 1, wherein, The upper surface of the collection box is provided with a protrusion, and the rotating shaft of the guide plate can be rotatably inserted into the groove provided by the protrusion.

4. The inductance core assembly machine for easy maintenance of claim 1, wherein, The guide plate has baffles extending upward at both ends, wherein the height of the baffles is higher than the assembly height of the placement seat.

5. The inductance core assembly machine for easy maintenance of cleaning according to claim 1, wherein, The bracket is equipped with a guide block along the direction in which the collection box is pushed in, and the collection box is provided with a guide groove that matches the guide block.

6. The inductance core assembly machine for easy maintenance of cleaning according to claim 1, wherein, The bracket is provided with a rod that passes through a slot provided in the placement seat and has a second sleeve at its end.