An automatic assembling machine for circuit breaker housings

Abstract

The utility model relates to a kind of assembling machines, in particular to a kind of automatic assembling machine of circuit breaker shell, solve the structural design problem of assembling machine.It includes rack and the mounting bracket striding on rack, the mounting bracket is also equipped with the linearly movable assembly of mechanical arm along horizontal plane, the mechanical arm includes slide, slider, rotating motor and air claw, the slide is slidably assembled on mounting bracket, the slider is also slidably assembled on slide and reciprocates in vertical direction, the air claw is fixedly connected with rotating motor output end.Mounting bracket is used to support mechanical arm, mechanical arm is displaced in horizontal direction on mounting bracket, the rotating motor is fixedly assembled below slider, cleverly use servo motor to improve use precision, various rotation or corner precision is high, it is also designed that rotatable fixture table cooperates multiple model types product assembly, wide application range, facilitate processing adjustment, satisfy production needs.

Description

Technical Field

[0001] This utility model relates to an assembly machine, and more particularly to an automatic assembly machine for circuit breaker housings. Background Technology

[0002] After processing, various protective switches need to be assembled in sequence. Traditional assembly machines have complex structures, requiring manual operation when assembling different models. Widely used assembly equipment often uses cylinder drives, which can easily lead to deviations affecting processing quality in scenarios involving flipping or deflection requiring precision. Therefore, many matching correction or monitoring devices are designed, increasing the difficulty of maintenance and adjustment. Most importantly, the use, replacement, and adjustment of fixtures are inconvenient, making it difficult to meet the needs of efficient production. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an automatic assembly machine for circuit breaker housings.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is: an automatic assembly machine for circuit breaker housings, comprising a frame and a mounting frame spanning the frame. A robotic arm, linearly movable along a horizontal plane, is mounted on the mounting frame. The robotic arm includes a slide block, a slider, a rotary motor, and a pneumatic gripper. The slide block is slidably mounted on the mounting frame, and the slider is slidably mounted on the slide block, performing reciprocating movement in the vertical direction. The rotary motor is fixedly mounted below the slider, and the pneumatic gripper is fixedly connected to the output end of the rotary motor. The frame is also provided with a movable opening on the movement path of the pneumatic gripper. The frame is provided with a sub-frame below the movable opening. A clamping table is movably mounted on the sub-frame at the movable opening. The clamping table includes an upper frame and a lower frame. The lower frame moves linearly back and forth on the sub-frame. The lower frame is provided with a rotating component that is rotatably connected to the upper frame. The top surface of the upper frame is provided with several clamping blocks arranged around the same center and slide rails for the clamping blocks to slide and engage. One end of the slide rail points around the center, and the other end of the slide rail extends to the outer edge of the upper frame.

[0005] The slider is L-shaped, and a fixing frame for mounting a rotary motor is provided below the slider.

[0006] The subframe is provided with an upper slide rail and a side slide rail. The lower platform has an upper limit part and a lower limit part on the side facing the subframe. The sliding limit directions between the upper limit part and the upper slide rail, and between the lower limit part and the side slide rail, are perpendicular.

[0007] The rotating assembly includes a rotating motor and a coupling connected to the output end of the rotating motor, and the coupling is linked to the upper frame.

[0008] The upper frame is also equipped with an adjusting cylinder for driving the clamping block to slide.

[0009] The mounting frame is equipped with a transmission track or lead screw that drives the upper slide to move.

[0010] The robotic arms are positioned on opposite sides of the mounting frame, and the frame is also equipped with a positioning platform below the mounting frame.

[0011] The positioning platform is provided with several positioning holes and positioning posts placed at the positioning holes.

[0012] The beneficial effects of this utility model are as follows: The automatic assembly machine for circuit breaker housings provided by this utility model ingeniously utilizes a servo motor to improve the accuracy of use, with high precision in various rotations or angles. It is also designed with a rotatable fixture table to facilitate the assembly of various models and types of products, making it widely applicable, convenient for processing and adjustment, and meeting production needs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the combined structure of this utility model;

[0014] Figure 2 This is a partial structural schematic diagram of the present invention;

[0015] Figure 3 This is a schematic diagram of the fixture table structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the upper frame structure of this utility model. Detailed Implementation

[0017] like Figures 1-4 As shown, an automatic assembly machine for circuit breaker housings includes a frame 1 and a mounting frame 2 spanning the frame 1. A robotic arm 3, linearly movable along a horizontal plane, is mounted on the mounting frame 2. The robotic arm 3 includes a slide block 4, a slider 5, a rotary motor 6, and a pneumatic gripper 7. The slide block 4 is slidably mounted on the mounting frame 2, and the slider 5 is slidably mounted on the slide block 4, reciprocating vertically. The rotary motor 6 is fixedly mounted below the slider 5, and the pneumatic gripper 7 is fixedly connected to the output end of the rotary motor 6. The mounting frame 2 supports the robotic arm 3. The horizontal displacement of the robotic arm 3 on the mounting frame 2 effectively moves and adjusts the pneumatic gripper 7, facilitating workpiece gripping. The robotic arm 3 can extend vertically, utilizing the relative movement between the slide block 4 and the slider 5. This movement can be pneumatically driven or in other forms, which will not be elaborated upon or limited here. The slide block 4 moves laterally relative to the mounting frame 2, while the slider 5 moves longitudinally relative to the slide block 4, increasing spatial freedom. Furthermore, the rotation control of the rotary motor 6 facilitates precise control of the installation tilt angle, improving accuracy. The ingenious use of direct motor control allows for smooth rotation during initial positioning. The pneumatic gripper 7's operation is a mature technology and will not be elaborated upon or limited here.

[0018] The frame 1 also has a movable opening 8 along the moving path of the pneumatic gripper 7. Below the movable opening 8, the frame 1 has a sub-frame 9. A fixture table 10, movably mounted on the sub-frame 9, is located at the movable opening 8. The fixture table 10 includes an upper frame 11 and a lower frame 12. The lower frame 12 moves linearly back and forth on the sub-frame 9. A rotating assembly rotatably connects the lower frame 12 to the upper frame 11. The top surface of the upper frame 11 has several clamping blocks 13 arranged around a common center, and slideways 14 for the clamping blocks 13 to slide. One end of the slideway 14 points towards the center, and the other end extends to the outer edge of the upper frame 11. The fixture table 10 can move linearly back and forth horizontally or rotate circumferentially to meet processing needs. Simultaneously, the clamping blocks 13 have a relatively high degree of design freedom, allowing them to converge or disperse towards the center. This structure can also adapt to various product specifications. The slider 5 is L-shaped, and a fixing frame 15 for mounting the rotary motor 6 is provided below the slider 5. This structure is convenient for processing and installation. Slots can be provided on the slider 5 for fastening, and the frame structure of the fixing frame 15 also facilitates the assembly of the rotary motor 6.

[0019] The subframe 9 is provided with an upper slide rail 16 and a side slide rail 17. The lower frame 12 has an upper limit part 18 and a lower limit part 19 on the side facing the subframe 9. The sliding limit directions between the upper limit part 18 and the upper slide rail 16, and between the lower limit part 19 and the side slide rail 17, are perpendicular. The lower frame 12 is inserted into the subframe 9 along its length to achieve a multi-directional limiting sliding effect. The design is ingenious and reasonable, meeting the design and usage requirements. The design of the sliding rail and the matching sliding module is based on a concave-convex meshing structure, which is a mature technology and will not be elaborated or limited here. In this embodiment, the upper limit part 18 and the lower limit part 19 are designed with concave and convex parts to facilitate limiting sliding assembly. The rotating assembly includes a rotating motor 20 and a coupling 21 connected to the output end of the rotating motor 20. The coupling 21 is linked to the upper frame 11. The coupling 21 in this embodiment is composed of multiple parts and its form is diverse and not limited to this, so it will not be described in detail. The upper frame 11 is rotated via coupling 21, utilizing the precision and controllability of the motor, which is more reliable than pneumatic rotation. The upper frame 11 is also equipped with an adjusting cylinder that drives the sliding of the clamping block 13. This allows for powerful clamping via cylinder drive, or additional fasteners for fixation. In comparison, manual adjustment and fastening are more cumbersome. While not limited to pneumatic operation, pneumatic operation is simply simpler and faster than pneumatic operation.

[0020] The mounting frame 2 is equipped with a transmission track or lead screw that drives the upper slide 4 to move. The two methods have different levels of precision and can be used as needed. The robotic arm 3 is set on opposite sides of the mounting frame 2. The frame 1 is also equipped with a positioning platform 22 below the mounting frame 2 to increase the number of workstations and improve efficiency. The positioning platform 22 is provided with several positioning holes 23 and positioning posts 24 placed at the positioning holes 23, so that some parts can be placed within the positioning range of the positioning posts 24, and then the other part can be flipped over for preliminary installation, depending on the actual use requirements.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. At the same time, the basic principles, main features, and advantages of this utility model have been shown and described above, which should be understood by those skilled in the art.

Claims

1. An automatic assembly machine for circuit breaker housings, characterized in that, The system includes a frame and a mounting frame spanning the frame. The mounting frame houses a robotic arm that is linearly and movably mounted along a horizontal plane. The robotic arm includes a slide block, a slider, a rotary motor, and a pneumatic gripper. The slide block is slidably mounted on the mounting frame, and the slider is slidably mounted on the slide block, reciprocating vertically. The rotary motor is fixedly mounted below the slider, and the pneumatic gripper is fixedly connected to the output end of the rotary motor. The frame also has a movable opening along the pneumatic gripper's movement path. Below the movable opening, the frame has a sub-frame. At the movable opening, a clamping platform is movably mounted on the sub-frame. The clamping platform includes an upper platform and a lower platform. The lower platform reciprocates linearly on the sub-frame. The lower platform has a rotating assembly rotatably connected to the upper platform. The top surface of the upper platform has several clamping blocks arranged around a common center and slideways for the clamping blocks to slide and engage. One end of the slideway points towards the center, and the other end extends to the outer edge of the upper platform.

2. The automatic assembly machine for circuit breaker housings as described in claim 1, characterized in that, The slider is L-shaped, and a fixing frame for mounting a rotary motor is provided below the slider.

3. An automatic circuit breaker housing assembly machine as described in claim 1 or 2, characterized in that, The subframe is provided with an upper slide rail and a side slide rail. The lower platform has an upper limit part and a lower limit part on the side facing the subframe. The sliding limit directions between the upper limit part and the upper slide rail, and between the lower limit part and the side slide rail, are perpendicular.

4. The automatic assembly machine for circuit breaker housings as described in claim 3, characterized in that, The rotating assembly includes a rotating motor and a coupling connected to the output end of the rotating motor, and the coupling is linked to the upper frame.

5. The automatic assembly machine for circuit breaker housings as described in claim 4, characterized in that, The upper frame is also equipped with an adjusting cylinder for driving the clamping block to slide.

6. The automatic assembly machine for circuit breaker housings as described in claim 1, characterized in that, The mounting frame is equipped with a transmission track or lead screw that drives the upper slide to move.

7. The automatic assembly machine for circuit breaker housings as described in claim 1, characterized in that, The robotic arms are positioned on opposite sides of the mounting frame, and the frame is also equipped with a positioning platform below the mounting frame.

8. The automatic assembly machine for circuit breaker housings as described in claim 7, characterized in that, The positioning platform is provided with several positioning holes and positioning posts placed at the positioning holes.

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