Multistage decentralized ceramic slurry deagglomerant efficient mixing production device

Abstract

The utility model relates to mixed production device technical field especially for a kind of multistage decentralized ceramic slurry de-bonding agent efficient mixing production device, including premixing bin, fine dispersion bin and homogenization bin, the premixing bin is located at the top of fine dispersion bin, the top of premixing bin is equipped with discharge gate, fine dispersion bin is connected with homogenization bin by bend pipe, the bottom of homogenization bin is equipped with discharge gate.This device integrates multistage dispersion and mixing function, realizes the accurate dosing of raw material, efficient premixing, high shear dispersion and final state homogenization in turn, can continuously and stably produce the high-quality de-bonding agent with uniform and delicate texture, and significantly improve the automation level of overall production.

Description

Technical Field

[0001] This utility model relates to the technical field of mixing production equipment, specifically to a multi-stage dispersed ceramic slurry degumming agent high-efficiency mixing production equipment. Background Technology

[0002] In the ceramics industry, deflocculant is a very important chemical additive. Its main function is to disperse particles in ceramic slurry and reduce the viscosity of the slurry. Just like "dish soap breaks down grease," deflocculant can break up the agglomeration between slurry particles, allowing the slurry to still have good fluidity even when the water content is low. This not only helps to reduce energy consumption in the ceramic drying process, but also results in high-quality products after injection molding.

[0003] The quality of the ceramic slurry degumming agent directly determines its degumming effect. A high-performance degumming agent largely depends on the "mixing and dispersion technology" used in the production process. Efficient mixing and dispersion processes can generate strong shear forces, rapidly breaking up material agglomerates and dispersing them evenly in the ceramic slurry as single particles, thus achieving true degumming and dispersion.

[0004] However, current production processes for degumming agents still largely rely on manual, segmented operations with low levels of automation. This labor-intensive, step-by-step production model not only restricts production efficiency but also makes it difficult to consistently guarantee the stability and uniformity of dispersion effects between batches, thus limiting further improvements in overall production efficiency and product quality. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency mixing and production device for multi-stage dispersed ceramic slurry degumming agent, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage dispersion ceramic slurry degumming agent high-efficiency mixing production device, comprising a premixing chamber, a fine dispersion chamber, and a homogenizing chamber. The premixing chamber is located at the top of the fine dispersion chamber, and the top of the premixing chamber is provided with a discharge port. The fine dispersion chamber is connected to the homogenizing chamber through a bent pipe, and the bottom of the homogenizing chamber is provided with a discharge port.

[0007] The beneficial effects of this utility model are: it integrates multi-stage dispersion and mixing functions into one, thereby achieving precise addition of raw materials, efficient premixing, high-shear dispersion and final homogenization in sequence, continuously and stably producing high-quality degumming agents with uniform and delicate texture, and significantly improving the overall automation level of production.

[0008] To achieve the function of efficient premixing of raw materials in this invention: The premixing chamber is further configured such that a spiral stirring rod is provided inside, and the top of the spiral stirring rod is fixedly connected to the shaft of the first motor.

[0009] By adopting the above technical solution, when the raw materials enter the premixing chamber, the first motor drives the spiral stirring rod inside the chamber to rotate, thus initially mixing the raw materials.

[0010] To achieve the high shear strength and finely dispersed agglomerated raw material function of this utility model: The further configuration is as follows: the interior of the fine dispersion chamber is provided with a spiral crushing blade, one end of which is fixedly connected to the rotating shaft of the second motor.

[0011] By adopting the above technical solution, when the raw materials are premixed and enter the fine dispersion chamber, the second motor drives the spiral crusher blades to rotate, which can quickly cut, disperse, and remix the raw materials entering the chamber, thereby achieving a further dispersion effect.

[0012] To achieve the function of raw material final state homogenization in this utility model: The homogenization chamber is further configured such that: a grinding assembly is provided inside the homogenization chamber; the grinding assembly includes a grinding blade; the bottom center of the grinding blade is fixedly connected to a first bevel gear; a filter screen is horizontally provided at the bottom of the grinding blade; the first bevel gear and a second bevel gear are meshed together; one end of the second bevel gear is fixedly connected to one end of an extension shaft; and the other end of the extension shaft is fixedly connected to the shaft of a third motor.

[0013] By adopting the above technical solution, after the raw material is further dispersed, it enters the homogenization chamber. The third motor drives the second bevel gear to rotate, which in turn drives the first bevel gear that meshes with the second bevel gear to rotate, and finally drives the grinding blade to rotate. The raw material is continuously crushed and dispersed between the grinding blade and the filter screen, and finally forms a microparticle state, which falls from the filter holes.

[0014] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a front view full sectional structural diagram of the present invention; Figure 3 This is a frontal sectional view of the present invention.

[0016] In the diagram: 1. Premixing chamber; 2. Fine dispersion chamber; 3. Homogenization chamber; 4. Feed port; 5. Bend; 6. Discharge port; 7. Spiral stirring rod; 8. Spiral crushing blade; 9. Grinding assembly; 91. Grinding blade; 92. First bevel gear; 93. Second bevel gear; 94. Extension shaft; 95. Filter screen; 10. First motor; 11. Second motor; 12. Third motor. Detailed Implementation

[0017] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0018] Please see Figures 1 to 3 A multi-stage dispersion ceramic slurry degumming agent high-efficiency mixing production device includes a premixing chamber 1, a fine dispersion chamber 2 and a homogenization chamber 3. The premixing chamber 1 is located on top of the fine dispersion chamber 2. The top of the premixing chamber 1 is provided with a discharge port 4. The fine dispersion chamber 2 is connected to the homogenization chamber 3 through a bent pipe 5. The bottom of the homogenization chamber 3 is provided with a discharge port 6.

[0019] In this embodiment, as Figure 2 As shown, the premixing chamber 1 is equipped with a spiral stirring rod 7, and the top of the spiral stirring rod 7 is fixedly connected to the rotating shaft of the first motor 10.

[0020] In this embodiment, as Figure 2 As shown, the interior of the fine dispersion chamber 2 is provided with a spiral crushing blade 8, one end of which is fixedly connected to the shaft of the second motor 11.

[0021] In this embodiment, as Figure 2 and Figure 3 As shown, the homogenization chamber 3 is equipped with a grinding assembly 9. The grinding assembly 9 includes a grinding blade 91. The bottom center of the grinding blade 91 is fixedly connected to a first bevel gear 92. A filter screen 95 is horizontally provided at the bottom of the grinding blade 91. The first bevel gear 92 is meshed with a second bevel gear 93. One end of the second bevel gear 93 is fixedly connected to one end of an extension shaft 94. The other end of the extension shaft 94 is fixedly connected to the rotating shaft of a third motor 12.

[0022] The computer software involved in the hardware carriers such as motors in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0023] Therefore, the "motor" and other components mentioned in this application are physical functional modules that combine existing computer software programs or protocols with the hardware carrier of this application. The computer software programs involved in these physical functional modules are technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction between the various physical functional modules, that is, the improvement of the overall structure of the hybrid production device of this application, in order to solve the corresponding technical problems to be solved by this application.

[0024] The working process of this multi-stage dispersed ceramic slurry degumming agent high-efficiency mixing and production device is as follows: Prepare the desiccant raw materials to be dispersed in advance according to the formula. Start the first motor 10, the second motor 11 and the third motor 12 at the same time. Then feed all the prepared raw materials into the feed port 4. At this time, the raw materials enter the premixing chamber 1. The operation of the first motor 10 drives the spiral stirring rod 7 of the premixing chamber 1 to rotate, and initially mixes the raw materials. The mixed raw materials enter the fine dispersion chamber 2. At this time, the operation of the second motor 11 drives the spiral crushing blade 8 to rotate, quickly cutting, breaking and remixing the raw materials entering the fine dispersion chamber 2. Under the push of the spiral crushing blade 8, the raw materials that have been further dispersed enter the homogenization chamber 3. At this time, the operation of the third motor 12 drives the second bevel gear 93 to rotate, which in turn drives the first bevel gear 92 that meshes with the second bevel gear 93 to rotate, and finally drives the grinding blade 91 to rotate. The raw materials are continuously crushed and dispersed between the grinding blade 91 and the filter screen 95, and finally form microparticles, which fall from the filter holes and are finally discharged and collected from the discharge port 6.

[0025] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0026] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A multi-stage dispersion ceramic slurry degumming agent high-efficiency mixing production device, comprising a premixing chamber (1), a fine dispersion chamber (2), and a homogenization chamber (3), characterized in that: The premixing chamber (1) is located at the top of the fine dispersion chamber (2). The top of the premixing chamber (1) is provided with a discharge port (4). The fine dispersion chamber (2) is connected to the homogenization chamber (3) through a bend (5). The bottom of the homogenization chamber (3) is provided with a discharge port (6).

2. The multi-stage dispersed ceramic slurry degumming agent high-efficiency mixing and production device as described in claim 1, characterized in that: The premixing chamber (1) is equipped with a spiral stirring rod (7), the top of which is fixedly connected to the shaft of the first motor (10).

3. The multi-stage dispersed ceramic slurry degumming agent high-efficiency mixing and production device as described in claim 1, characterized in that: The fine dispersion chamber (2) is equipped with a spiral crushing blade (8), one end of which is fixedly connected to the shaft of the second motor (11).

4. The multi-stage dispersed ceramic slurry degumming agent high-efficiency mixing and production device as described in claim 1, characterized in that: The homogenization chamber (3) is equipped with a grinding assembly (9), which includes a grinding blade (91). The bottom center of the grinding blade (91) is fixedly connected to the first bevel gear (92).

5. The high-efficiency mixing and production device for multi-stage dispersed ceramic slurry degumming agent as described in claim 4, characterized in that: The bottom of the grinding blade (91) is horizontally provided with a filter screen (95). The first bevel gear (92) and the second bevel gear (93) are meshed and connected. One end of the second bevel gear (93) is fixedly connected to one end of the extension shaft (94). The other end of the extension shaft (94) is fixedly connected to the shaft of the third motor (12).

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