An ultrasonic cleaning device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO JINGRUI ELECTRIC APPLIANCE CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]极柱是电池结构中重要的零部件之一，通过多重冲压的方式将圆片形的原材料加工成特定形状的极柱，极柱材料为铝材和铜铝复合材料，仅依靠超声波在清洗槽内作用，极柱在清洗液中位置固定，易出现清洗死角
[0010]The advantages of this invention are as follows: the rolling drum causes the electrode to tumble continuously, and the electrode is conveyed out of the ultrasonic cleaning tank by the mesh belt conveyor, improving the cleaning effect; the drum rolls under the drive of the first motor through the drive gear, causing the electrode to tumble continuously inside the drum, changing the contact angle and position between the electrode and the cleaning liquid, increasing the uniformity of cleaning and avoiding cleaning dead zones; the electrode comes out of the drum and falls onto the mesh belt conveyor, where the spray pipe performs a secondary cleaning, washing away residual impurities and cleaning liquid on the surface of the electrode, making the electrode cleaner; the toothed belt ensures the stable transmission speed of the mesh belt conveyor, keeping the electrode at a constant speed during the conveying process; the electrode falls off the mesh belt conveyor and is caught by rubber tassels, allowing it to slide down into the collection box; the outer ring of the drum rolls on the rollers, allowing the drum to roll smoothly without shaking, and the rollers limit the left and right movement of the outer ring.
Smart Images
Figure CN224600028U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ultrasonic cleaning, and in particular to an ultrasonic cleaning device. Background Technology
[0002] The terminal block is one of the important components in the battery structure. It is formed from circular raw materials through multiple stamping processes into a specific shape. The terminal block material is made of aluminum and copper-aluminum composite material. Relying solely on ultrasonic waves within the cleaning tank, the terminal block remains fixed in position within the cleaning solution, making it prone to cleaning dead zones. Furthermore, after ultrasonic cleaning, the terminal block needs to be transported out of the ultrasonic cleaning tank. Manual handling not only increases labor intensity but also increases the risk of secondary contamination of the cleaned terminal block due to improper operation. Summary of the Invention
[0003] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and provide an ultrasonic cleaning device.
[0004] This utility model provides an ultrasonic cleaning device, including a frame 1 and a first motor 4. An ultrasonic cleaning tank 2 is provided on the frame 1, and a roller 3 is rolled on the ultrasonic cleaning tank 2. A drive gear 5 for driving the roller 3 is keyed to the output shaft of the first motor 4. A mesh belt conveyor belt 6 driven by a second motor 7 and extending out of the ultrasonic cleaning tank 2 is inclinedly provided inside the ultrasonic cleaning tank 2. A spray pipe 10 for spraying the mesh belt conveyor belt 6 is longitudinally provided on the ultrasonic cleaning tank 6.
[0005] Furthermore, the outer wall of the right end of the roller 3 is provided with a driven gear that meshes with the drive gear 5.
[0006] Furthermore, the second motor 7 drives the mesh conveyor belt 6 via a toothed belt.
[0007] Furthermore, a pad 8 is longitudinally and obliquely arranged on the right side of the ultrasonic cleaning tank 2, located below the mesh conveyor belt 6, and a rubber tassel 9 is laid on the pad 8.
[0008] Furthermore, the ultrasonic cleaning tank 2 is provided with two wheel sets distributed on the left and right sides. The wheel sets include two rollers 11 symmetrically arranged front and back. The left and right ends of the roller 3 are provided with outer rings that roll on the two rollers 11.
[0009] Furthermore, an inverted V-shaped bracket 12 is provided inside the ultrasonic cleaning tank 2, and the first motor 4 is located at the top of the bracket 12.
[0010] The advantages of this invention are as follows: the rolling drum causes the electrode to tumble continuously, and the electrode is conveyed out of the ultrasonic cleaning tank by the mesh belt conveyor, improving the cleaning effect; the drum rolls under the drive of the first motor through the drive gear, causing the electrode to tumble continuously inside the drum, changing the contact angle and position between the electrode and the cleaning liquid, increasing the uniformity of cleaning and avoiding cleaning dead zones; the electrode comes out of the drum and falls onto the mesh belt conveyor, where the spray pipe performs a secondary cleaning, washing away residual impurities and cleaning liquid on the surface of the electrode, making the electrode cleaner; the toothed belt ensures the stable transmission speed of the mesh belt conveyor, keeping the electrode at a constant speed during the conveying process; the electrode falls off the mesh belt conveyor and is caught by rubber tassels, allowing it to slide down into the collection box; the outer ring of the drum rolls on the rollers, allowing the drum to roll smoothly without shaking, and the rollers limit the left and right movement of the outer ring. Attached Figure Description
[0011] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is the front view of the present invention; Figure 4 This is a cross-sectional view of the present invention. Detailed Implementation
[0012] The present invention will now be described in detail with reference to the accompanying drawings.
[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0014] See Figures 1 to 4This invention provides an ultrasonic cleaning device, comprising a frame 1 and a first motor 4. An ultrasonic cleaning tank 2 is mounted on the frame 1, and a roller 3 is rolled on the ultrasonic cleaning tank 2. Utilizing the cavitation effect generated by ultrasound in a liquid, the device can penetrate deep into the tiny gaps and pores of the electrode, quickly and thoroughly removing surface oil and impurities, effectively improving the cleanliness of the electrode and ensuring its performance and quality. A drive gear 5 is keyed to the output shaft of the first motor 4 to drive the roller 3. A driven gear meshing with the drive gear 5 is provided on the outer wall of the right end of the roller 3. Driven by the first motor and the drive gear, the roller rolls, causing the electrode to continuously tumble within the roller, changing the position of the electrode relative to the surrounding environment. The contact angle and position of the cleaning fluid increase the uniformity of cleaning, avoid cleaning dead corners, and further improve the cleaning effect. An inclined mesh belt conveyor belt 6 driven by the second motor 7 and extending out of the ultrasonic cleaning tank 2 is installed inside the ultrasonic cleaning tank 2. The mesh belt conveyor belt can smoothly and quickly transport the cleaned electrode column out of the ultrasonic cleaning tank, realizing the automatic connection between cleaning and conveying, and improving the efficiency of the entire cleaning process. A spray pipe 10 is longitudinally installed on the ultrasonic cleaning tank 6 to spray the mesh belt conveyor belt 6. The electrode column comes out of the roller and falls onto the mesh belt conveyor belt. The spray pipe performs a secondary cleaning on the electrode column, which can wash away the impurities and cleaning fluid remaining on the surface of the electrode column, making the electrode column cleaner.
[0015] The second motor 7 drives the mesh conveyor belt 6 via a toothed belt. The toothed belt has advantages such as high transmission accuracy, high transmission efficiency, low noise, and low wear, which can ensure the stable transmission speed of the mesh conveyor belt, keep the pole at a uniform speed during the conveying process, avoid jamming or uneven speed, and help improve the quality of cleaning and conveying.
[0016] A pad 8 is longitudinally and obliquely positioned on the right side of the ultrasonic cleaning tank 2, located below the mesh conveyor belt 6. Rubber tassels 9 are laid on the pad 8. The electrode falls from the mesh conveyor belt and is caught by the rubber tassels, allowing it to slide down into the collection box.
[0017] See Figure 1 , Figure 2 The ultrasonic cleaning tank 2 is equipped with two wheel sets distributed on the left and right sides. Each wheel set includes two rollers 11 symmetrically arranged front and rear. The left and right ends of the roller 3 are provided with outer rings that roll on the two rollers 11. Limiting rings are symmetrically arranged on the left and right sides of the rollers. The outer rings of the rollers roll on the rollers, which allows the rollers to roll smoothly without shaking, and the rollers limit the outer rings to the left and right.
[0018] An inverted V-shaped bracket 12 is installed inside the ultrasonic cleaning tank 2, and the first motor 4 is installed at the top of the bracket 12.
[0019] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An ultrasonic cleaning device, characterized in that: The device includes a frame and a first motor. An ultrasonic cleaning tank is mounted on the frame, and a roller is rotatably mounted on the ultrasonic cleaning tank. A drive gear for rotating the roller is keyed to the output shaft of the first motor. A mesh belt conveyor belt, driven by a second motor and extending out of the ultrasonic cleaning tank, is inclinedly mounted inside the ultrasonic cleaning tank. A spray pipe for spraying the mesh belt conveyor belt is longitudinally mounted on the ultrasonic cleaning tank.
2. The ultrasonic cleaning device as described in claim 1, characterized in that: The outer wall of the right end of the drum is provided with a driven gear that meshes with the drive gear.
3. The ultrasonic cleaning device as described in claim 1, characterized in that: The second motor drives the mesh conveyor belt via a toothed belt.
4. The ultrasonic cleaning device as described in claim 1, characterized in that: A pad is arranged longitudinally and obliquely on the right side of the ultrasonic cleaning tank, located below the mesh conveyor belt, and the pad is covered with rubber tassels.
5. The ultrasonic cleaning device as described in claim 1, characterized in that: The ultrasonic cleaning tank is provided with two wheel sets distributed on the left and right. Each wheel set includes two rollers symmetrically arranged front and back. Both ends of the rollers are provided with outer rings that roll on the two rollers.
6. The ultrasonic cleaning device as described in claim 1, characterized in that: The ultrasonic cleaning tank is equipped with an inverted V-shaped bracket, and the first motor is located at the top of the bracket.