A deep crack cleaning device for engine hot end parts

Abstract

The utility model relates to a kind of engine hot end part deep crack cleaning devices, the utility model relates to part cleaning technical field, the engine hot end part deep crack cleaning device includes main body, it is characterized by: the main body upper end midline is symmetrically provided with support column, sliding rod is provided between the support column, the support column side is fixed with second motor by bolt, threaded rod is provided between the support column, the second motor drive connection has threaded rod, the threaded rod is threadedly connected with sliding block, the sliding block upper end is provided with second lifting device, the second lifting device upper portion is provided with telescopic device, the telescopic device one end is provided with second fixed block. By setting laser cleaning device, for cleaning object, by setting carousel, the horizontal angle of laser cleaning device can be changed, by setting U-shaped base and motor, the angle in vertical direction of laser cleaning device is facilitated to change.

Description

Technical Field

[0001] This utility model relates to the field of parts cleaning technology, specifically a device for cleaning deep cracks in engine hot-end parts. Background Technology

[0002] With the continuous development of industrial technology, turbine blades, as important power unit components, play a vital role in aviation, energy and other fields. However, after long-term operation, various dirt, oil stains and cracks often accumulate on the surface of turbine blades, affecting their performance and efficiency. Therefore, regular cleaning is required. However, traditional cleaning methods have problems such as low efficiency, high cost and environmental pollution. Therefore, there is an urgent need for an efficient and environmentally friendly cleaning technology to solve these problems.

[0003] In existing engine turbine blade grinding devices, the brush discs are relatively large, making it impossible to clean narrow areas of the engine turbine blades, resulting in cleaning blind spots. At the same time, the contact force with the turbine blades is difficult to control. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a deep crack cleaning device for engine hot-end parts, which solves the problems of large brush disc size, inability to clean narrow areas when cleaning engine turbine blades, resulting in cleaning dead corners, and difficulty in controlling the contact force with turbine blades.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: It includes a main body, characterized in that: support columns are symmetrically arranged along the centerline of the upper end of the main body; a sliding rod is arranged between the support columns; a second motor is fixed to one side of each support column by bolts; a threaded rod is arranged between the support columns; the second motor is driven and connected to the threaded rod; the threaded rod is threadedly connected to a slider; a second lifting device is arranged at the upper end of the slider; a telescopic device is arranged at the upper part of the second lifting device; a second fixing block is arranged at one end of the telescopic device; a driven gear turntable is rotatably arranged at the upper end of the second fixing block; a first fixing block is arranged on one side of the second fixing block; a fourth motor is penetrated through the first fixing block; a drive gear disc is driven and connected to the driven gear turntable; a U-shaped base is fixed to the upper end of the driven gear turntable; a laser cleaning device is rotatably arranged on the U-shaped base; a third motor is bolted and connected to one side of the U-shaped base; the third motor is driven and connected to the laser cleaning device.

[0008] As a preferred embodiment of the present invention, a first lifting device is symmetrically arranged along the center line of the upper end of the main body, and reinforcing ribs are provided on both sides of the first lifting device.

[0009] As a preferred embodiment of the present invention, the top of the first lifting device is provided with a top beam, and a support plate is provided on one side of the top beam.

[0010] In a preferred embodiment of this utility model, the support plate is provided with several telescopic cylinders, and a fixing plate is provided at one end of each telescopic cylinder.

[0011] In a preferred embodiment of this utility model, a first motor is bolted to one side of the fixing plate, and the first motor is driven by a clamping plate.

[0012] As a preferred embodiment of this utility model, a collection pool is provided at the upper end of the main body, and a cleaning baffle is detachably connected to one side of the collection pool by bolts.

[0013] In a preferred embodiment of this utility model, a protruding beam is bolted to one side of the first lifting device, and a protective shell is bolted to the protruding beam. A controller is installed inside the protective shell.

[0014] As a preferred embodiment of this invention, a display operator is provided inside the protective shell, and the display operator is electrically connected to the controller.

[0015] (III) Beneficial Effects

[0016] This utility model provides a device for cleaning deep cracks in hot-end parts of an engine, which has the following beneficial effects:

[0017] 1. This utility model discloses a deep crack cleaning device for engine hot-end parts. It is used to clean objects by setting a laser cleaning device. By setting a turntable, the horizontal angle of the laser cleaning device can be changed. By setting a U-shaped base and a motor, the vertical angle of the laser cleaning device can be easily changed.

[0018] 2. The present invention provides a device for cleaning deep cracks in engine hot-end parts. By setting a telescopic device, the horizontal position of the laser cleaning device can be changed, and by setting a second lifting device, the vertical height position of the laser cleaning device can be changed.

[0019] 3. The present invention provides a device for cleaning deep cracks in engine hot-end parts. By setting a threaded rod and a slider, the horizontal position of the main body of the cleaning device can be changed. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the rear structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the right structure of this utility model;

[0024] Figure 4 This is a partially enlarged structural diagram of the cleaning head of this utility model;

[0025] In the diagram: 1. Main body; 2. Collection pool; 3. First lifting device; 4. Clamping plate; 5. First motor; 6. Fixing plate; 7. Second motor; 8. Telescopic cylinder; 9. Top beam; 10. Support plate; 11. Support column; 12. Threaded rod; 13. Laser cleaning device; 14. Third motor; 15. Telescopic device; 16. Second lifting device; 17. U-shaped base; 18. Driven gear turntable; 19. Drive gear disc; 20. Fourth motor; 21. First fixing block; 22. Second fixing block; 23. Protruding beam; 24. Display operator; 25. Controller; 26. Protective shell; 27. Cleaning baffle; 28. Slide bar; 29. ​​Slider. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Please see Figures 1 to 4This utility model provides a technical solution: a device for cleaning deep cracks in engine hot-end parts, comprising a main body 1, with support columns 11 symmetrically arranged along the centerline of the upper end of the main body 1, and a sliding rod 28 arranged between the support columns 11. A second motor 7 is fixed to one side of each support column 11 by bolts, and a threaded rod 12 is arranged between the support columns 11. The second motor 7 is drivenly connected to the threaded rod 12, and the threaded rod 12 is threadedly connected to a slider 29. A second lifting device 16 is arranged at the upper end of the slider 29, and a telescopic device 15 is arranged on the upper part of the second lifting device 16. One end of the telescopic device 15 is provided with a... A second fixing block 22 has a driven gear turntable 18 rotatably mounted on its upper end. A first fixing block 21 is mounted on one side of the second fixing block 22. A fourth motor 20 is driven through the first fixing block 21. The fourth motor 20 drives a drive gear plate 19, which meshes with the driven gear turntable 18. A U-shaped base 17 is fixed to the upper end of the driven gear turntable 18. A laser cleaning device 13 is rotatably mounted on the U-shaped base 17. A third motor 14 is bolted to one side of the U-shaped base 17, and the third motor 14 drives the laser cleaning device 13.

[0028] In a specific embodiment of this utility model, support columns 11 are symmetrically arranged along the centerline of the upper end of the main body 1 for mounting slide rods 28. Slide rods 28 are arranged between the support columns 11 to provide guidance for the movement of the slider 29. A second motor 7 is fixed to one side of the support column 11. A threaded rod 12 is arranged between the support columns 11. The second motor 7 is driven by the threaded rod 12. The reciprocating movement of the slider 29 is achieved by the forward and reverse rotation of the second motor 7. The threaded rod 12 is threadedly connected to the slider 29. A second lifting device 16 is provided at the upper end of the slider 29 to change the height of the cleaning component. A telescopic device 15 is provided at the upper part of the second lifting device 16 to change the horizontal distance of the cleaning component. A second fixing block 22 is provided at one end of the telescopic device 15 for mounting the driven gear turntable 18. A follower gear is rotatably mounted at the upper end of the second fixing block 22. A movable gear turntable 18 is used to mount a U-shaped base 17. A first fixed block 21 is provided on one side of the second fixed block 22 for mounting a fourth motor 20. The fourth motor 20 is installed through the first fixed block 21 and is used to drive the gear disk 19 to rotate. The drive gear disk 19 is meshed with the driven gear turntable 18 to realize the transmission of drive, thereby realizing the change of the horizontal angle of the U-shaped base 17. The U-shaped base 17 is fixed at the upper end of the driven gear turntable 18. The laser cleaning device 13 is rotatably mounted on the U-shaped base 17. A third motor 14 is connected to one side of the U-shaped base 17. The third motor 14 is connected to the laser cleaning device 13 and realizes the change of the horizontal angle of the laser cleaning device 13 in the vertical direction through the third motor 14. In summary, the laser cleaning device 13 can flexibly clean materials through the cooperation of the above-mentioned multiple components.

[0029] Specifically, the main body 1 is symmetrically provided with a first lifting device 3 along the center line at the upper end, and the first lifting device 3 is provided with reinforcing ribs on both sides.

[0030] To address the issue of changes in material height, such as Figure 1 As shown, a first lifting device 3 is symmetrically arranged on the upper center line of the main body 1 to change the height of the material. Reinforcing ribs are provided on both sides of the first lifting device 3 to improve the stability of the first lifting device 3.

[0031] Specifically, the top of the first lifting device 3 is provided with a top beam 9, and a support plate 10 is provided on one side of the top beam 9.

[0032] To solve the problem of installing the support plate, such as Figure 1 As shown, the top of the first lifting device 3 is provided with a top beam 9 for mounting the support plate 10, and a support plate 10 is provided on one side of the top beam 9 to provide support for the installation of the component.

[0033] Specifically, the support plate 10 is provided with several telescopic cylinders 8, and a fixing plate 6 is provided at one end of each telescopic cylinder 8.

[0034] To solve the problem of the fixed plate being able to move horizontally, such as Figure 1 As shown, the support plate 10 is provided with several telescopic cylinders 8, which are used to move the fixed plate 6 in the horizontal direction. The fixed plate 6 is provided at one end of the telescopic cylinder 8. The telescopic cylinder 8 can drive the fixed plate 6 to achieve the clamping and limiting of materials.

[0035] Specifically, a first motor 5 is bolted to one side of the fixing plate 6, and the first motor 5 is driven by a clamping plate 4.

[0036] To address the issue of materials being able to be cleaned in different areas, such as... Figure 1 As shown, a first motor 5 is bolted to one side of the fixed plate 6 to provide rotational driving force. The first motor 5 is connected to a clamping plate 4. When the clamping plate 4 clamps the material, the first motor 5 can rotate the material, thereby cleaning different surfaces of the material.

[0037] Specifically, the upper end of the main body 1 is provided with a collection pool 2, and a cleaning baffle 27 is detachably connected to one side of the collection pool 2 by bolts.

[0038] To solve the problem of debris collection during the cleaning process, such as Figure 1 As shown, a collection pool 2 is provided at the upper end of the main body 1 for collecting debris generated during the material cleaning process. A cleaning baffle 27 is detachably connected to one side of the collection pool 2 by bolts. A sealing gasket is provided between the cleaning baffle 27 and the collection pool 2. When cleaning the collection pool 2, internal impurities can be removed through the drain outlet of the cleaning baffle 27.

[0039] Specifically, a protruding beam 23 is bolted to one side of the first lifting device 3, and a protective shell 26 is bolted to the protruding beam 23. A controller 25 is installed inside the protective shell 26.

[0040] To solve the problem of protecting electronic components, such as Figure 1 As shown, a protruding beam 23 is bolted to one side of the first lifting device 3 for mounting a protective shell 26. The protective shell 26 is bolted to the protruding beam 23 for protecting the controller 25. The controller 25 is installed inside the protective shell 26. The controller 25 is electrically connected to the electrical device of the cleaning device and controls it.

[0041] Specifically, a display operator 24 is provided inside the protective shell 26, and the display operator 24 is electrically connected to the controller 25.

[0042] To address the issues of displaying equipment operation data and facilitating personnel operation and control of the equipment, such as... Figure 1 As shown, a display operator 24 is installed inside the protective housing 26. The display operator 24 is electrically connected to the controller 25 and is used to display the device's operating data, while also facilitating personnel to operate and control the device.

[0043] The detailed description of known functions and components is omitted in this disclosure. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of commercially available instruments.

[0044] In summary, the working principle and usage of this utility model are as follows: Support columns 11 are symmetrically arranged along the centerline of the upper end of the main body 1 for mounting slide rods 28. Slide rods 28 are arranged between the support columns 11 to guide the movement of the slider 29. A second motor 7 is fixed to one side of the support column 11. Threaded rods 12 are arranged between the support columns 11. The second motor 7 is driven by the threaded rods 12. The reciprocating movement of the slider 29 is achieved by the forward and reverse rotation of the second motor 7. The threaded rods 12 are threadedly connected to the slider 29. A second lifting device 16 is provided at the upper end of the slider 29 to change the height of the cleaning component. A telescopic device 15 is provided on the upper part of the second lifting device 16 to change the horizontal distance of the cleaning component. The telescopic device 15 has a second fixed block 22 at one end for mounting the driven gear turntable 18. The driven gear turntable 18 is rotatably mounted on the upper end of the second fixed block 22 for mounting the U-shaped base 17. A first fixed block 21 is located on one side of the second fixed block 22 for mounting the fourth motor 20. The fourth motor 20 is inserted through the first fixed block 21 to drive the gear disk 19 to rotate. The drive gear disk 19 meshes with the driven gear turntable 18 to transmit the drive, thereby changing the horizontal angle of the U-shaped base 17. The U-shaped base 17 is fixed on the upper end of the driven gear turntable 18. The laser cleaning device 13 is rotatably mounted on the U-shaped base 17. A third motor is connected to one side of the U-shaped base 17. 14. The third motor 14 is connected to the laser cleaning device 13. The third motor 14 enables the laser cleaning device 13 to change its horizontal angle in the vertical direction. In summary, through the cooperation of the above-mentioned components, the laser cleaning device 13 can flexibly clean materials. The main body 1 has a first lifting device 3 symmetrically arranged on the upper center line to change the height of the material. The first lifting device 3 has reinforcing ribs on both sides to improve its stability. The top of the first lifting device 3 has a top beam 9 for mounting the support plate 10. The support plate 10 is arranged on one side of the top beam 9. Several telescopic cylinders 8 are installed through the support plate 10 to realize the horizontal movement of the fixed plate 6. A fixed plate 6 is provided at one end of the main body 8. The fixed plate 6 can be driven by the telescopic cylinder 8 to achieve the clamping and limiting of the material. A first motor 5 is connected to one side of the fixed plate 6 by bolts to provide rotation driving force. The first motor 5 is connected to the clamping plate 4. When the clamping plate 4 clamps the material, the first motor 5 can realize the rotation of the material, thereby cleaning different surfaces of the material. A collection pool 2 is provided at the upper end of the main body 1 to collect the debris generated during the material cleaning process. A cleaning baffle 27 is detachably connected to one side of the collection pool 2 by bolts. A sealing gasket is provided between the cleaning baffle 27 and the collection pool 2. When cleaning the collection pool 2, the internal impurities can be removed through the drain port of the cleaning baffle 27.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning deep cracks in hot-end parts of an engine, characterized in that: The system includes a main body (1), on which support columns (11) are symmetrically arranged along the center line of the upper end. A sliding rod (28) is arranged between the support columns (11). A second motor (7) is fixed to one side of each support column (11) by bolts. A threaded rod (12) is arranged between the support columns (11). The second motor (7) is driven by the threaded rod (12). The threaded rod (12) is threadedly connected to a slider (29). A second lifting device (16) is arranged at the upper end of the slider (29). A telescopic device (15) is arranged on the upper part of the second lifting device (16). A second fixing block (22) is arranged at one end of the telescopic device (15). (22) A driven gear turntable (18) is rotatably mounted on the upper end. A first fixed block (21) is mounted on one side of the second fixed block (22). A fourth motor (20) is mounted through the first fixed block (21). The fourth motor (20) is driven by a drive gear disc (19). The drive gear disc (19) is meshed with the driven gear turntable (18). A U-shaped base (17) is fixed on the upper end of the driven gear turntable (18). A laser cleaning device (13) is rotatably mounted on the U-shaped base (17). A third motor (14) is bolted to one side of the U-shaped base (17). The third motor (14) is driven by the laser cleaning device (13).

2. The device for cleaning deep cracks in engine hot-end parts according to claim 1, characterized in that: The main body (1) is symmetrically provided with a first lifting device (3) on the upper center line, and the first lifting device (3) is provided with reinforcing ribs on both sides.

3. The device for cleaning deep cracks in engine hot-end parts according to claim 2, characterized in that: The first lifting device (3) has a top beam (9) at its top and a support plate (10) on one side of the top beam (9).

4. The device for cleaning deep cracks in engine hot-end parts according to claim 3, characterized in that: The support plate (10) is provided with several telescopic cylinders (8), and a fixing plate (6) is provided at one end of each telescopic cylinder (8).

5. The device for cleaning deep cracks in engine hot-end parts according to claim 4, characterized in that: The first motor (5) is bolted to one side of the fixing plate (6), and the first motor (5) is connected to the clamping plate (4).

6. The device for cleaning deep cracks in engine hot-end parts according to claim 5, characterized in that: The upper end of the main body (1) is provided with a collection pool (2), and a cleaning baffle (27) is detachably connected to one side of the collection pool (2) by bolts.

7. The device for cleaning deep cracks in engine hot-end parts according to claim 6, characterized in that: The first lifting device (3) has a protruding beam (23) connected to one side by bolts. The protruding beam (23) is connected to a protective shell (26) by bolts. A controller (25) is installed inside the protective shell (26).

8. The device for cleaning deep cracks in engine hot-end parts according to claim 7, characterized in that: The protective shell (26) is equipped with a display operator (24), which is electrically connected to the controller (25).

Images