Rotary nozzle for acoustic sootblower
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI GUOZHISHUO TECHNOLOGY CO LTD
- Filing Date
- 2024-09-27
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]声波清灰器广泛应用于电力、冶金、化工、建材等行业的各种设备,尤其一些锅炉的清灰,锅炉长时间的使用会产生大量的积灰,因此需要定期清灰处理,但是现有的清灰喷管伸入炉体内,大多是单一方向,会造成清灰出现较多的盲区,导致清灰效果出现不佳的情况,为此,我们提出一种声波清灰器旋转喷管,来解决上述提出的不足
[0012] 1. This utility model connects the external pipe to the external sound wave generator. The electric cylinder moves downward, causing the support plate to move the nozzle body and nozzle connected to the connecting pipe, thus extending into the interior of the furnace body. After extension, the stepper motor drives the active bevel gear to rotate, which in turn drives the driven bevel gear to rotate, and then drives the connecting pipe to rotate through the bearing seat. The rotary joint facilitates the rotation of the connecting pipe without hindering the transmission of sound waves, so that the sound waves can clean the interior of the furnace body through the nozzle, generating sound waves of specific frequency and intensity. These sound waves interact with the ash surface during propagation, causing the ash to vibrate and detach from the surface. By setting the above structure, the effect of rotating and transmitting sound waves can be achieved, increasing the cleaning area and reducing the cleaning blind zone.
Smart Images

Figure CN224600069U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of acoustic cleaning devices, and in particular relates to a rotary nozzle for acoustic cleaning devices. Background Technology
[0002] A sonic cleaner is a device that uses the energy of sound waves to remove accumulated dust. It typically consists of a sound generator, a control system, and other components. The working principle of a sonic cleaner is to use the energy of sound waves to remove accumulated dust. Specifically, the sonic cleaner generates sound waves of a specific frequency and intensity through the sound generator. These sound waves interact with the surface of the accumulated dust during propagation, causing the dust to vibrate and detach from the surface.
[0003] Sonic soot cleaners are widely used in various equipment in industries such as power, metallurgy, chemical, and building materials, especially in the cleaning of boilers. Boilers accumulate a lot of ash over a long period of use, so they need to be cleaned regularly. However, existing soot cleaning nozzles extend into the furnace body in a single direction, which creates many blind spots and results in poor cleaning effect. To address this, we propose a rotary nozzle for the soot cleaner to solve the above-mentioned shortcomings. Utility Model Content
[0004] The purpose of this invention is to provide a rotating nozzle for an acoustic cleaning device, which increases the cleaning area and reduces the cleaning blind zone, thereby solving the aforementioned technical problems.
[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A rotary nozzle for an acoustic soot remover includes a nozzle body disposed on the top of a furnace body. The bottom of the nozzle body is connected to a cross-shaped nozzle. An electric cylinder is fixedly connected to the top of one side of the furnace body surface. A support plate is fixedly connected to the telescopic end of the electric cylinder. A stepper motor is fixedly connected to the top of the support plate. A driving bevel gear is fixedly connected to the output end of the stepper motor. A connecting pipe is rotatably supported by a bearing seat on the inner surface of the support plate. A driven bevel gear is fixedly sleeved on the surface of the connecting pipe. The surfaces of the driving bevel gear and the driven bevel gear mesh. An outer connecting pipe is rotatably connected to the top end face of the connecting pipe through a rotary joint. The connecting pipe and the nozzle body are threadedly connected. Both the connecting pipe and the nozzle body are hollow structures. A guide rod is fixedly connected to the top end face of the furnace body. The inner surface of the support plate is slidably connected to the inner surface of the guide rod.
[0006] Preferably, a one-way valve is provided on the top of the nozzle body surface.
[0007] Preferably, the top of the guide rod is fixedly connected to a limiting plate for limiting the upward sliding of the support plate.
[0008] Preferably, the top and bottom faces of the furnace body are respectively connected to an inlet pipe and an outlet pipe, the size of the nozzle is smaller than the inner diameter of the inlet pipe, and a control valve is movably connected to the ports of the inlet pipe and the outlet pipe.
[0009] Preferably, the nozzle can extend into the inner surface of the furnace body, the number of nozzles is at least four, and the nozzles are designed at an angle.
[0010] Preferably, the external connector can be connected to an acoustic wave generator via an external flexible hose.
[0011] The beneficial effects of this utility model are:
[0012] 1. This utility model connects the external pipe to the external sound wave generator. The electric cylinder moves downward, causing the support plate to move the nozzle body and nozzle connected to the connecting pipe, thus extending into the interior of the furnace body. After extension, the stepper motor drives the active bevel gear to rotate, which in turn drives the driven bevel gear to rotate, and then drives the connecting pipe to rotate through the bearing seat. The rotary joint facilitates the rotation of the connecting pipe without hindering the transmission of sound waves, so that the sound waves can clean the interior of the furnace body through the nozzle, generating sound waves of specific frequency and intensity. These sound waves interact with the ash surface during propagation, causing the ash to vibrate and detach from the surface. By setting the above structure, the effect of rotating and transmitting sound waves can be achieved, increasing the cleaning area and reducing the cleaning blind zone.
[0013] 2. By setting a one-way valve, this utility model can prevent dust from flowing back into the connecting pipe during cleaning;
[0014] 3. By setting a limiting plate, this utility model can limit the upward movement of the support plate and prevent derailment.
[0015] 4. This utility model has control valves movably connected to the ports of the furnace inlet pipe and the furnace outlet pipe. When cleaning the inside of the furnace, the furnace inlet pipe or the furnace outlet pipe can be opened to extend the nozzle into the furnace body, which also facilitates the flow of gas. Attached Figure Description
[0016] in:
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a partial enlarged view of point A of this utility model;
[0019] Figure 3 This is a side view of the furnace body structure of this utility model.
[0020] The attached diagram lists the components represented by each number as follows:
[0021] 1. Furnace body, 2. Nozzle body, 3. Nozzle head, 4. Electric cylinder, 5. Support plate, 6. Stepper motor, 7. Driving bevel gear, 8. Bearing seat, 9. Connecting pipe, 10. Driven bevel gear, 11. Rotary joint, 12. External pipe, 13. Guide rod, 14. One-way valve, 15. Limiting plate, 16. Furnace inlet pipe, 17. Furnace outlet pipe. Detailed Implementation
[0022] In the following description, embodiments of the rotary nozzle for the acoustic soot cleaner of this invention will be described with reference to the accompanying drawings.
[0023] Example 1:
[0024] Figure 1-3This invention illustrates a rotary nozzle for an acoustic soot remover, comprising a nozzle body 2 mounted on the top of a furnace body 1. The top and bottom faces of the furnace body 1 are respectively connected to an inlet pipe 16 and an outlet pipe 17. The nozzle 3 is smaller than the inner diameter of the inlet pipe 16. Control valves are movably connected to the ports of both the inlet pipe 16 and the outlet pipe 17. By providing control valves at the ports of both the inlet pipe 16 and the outlet pipe 17, the inlet pipe 16 or the outlet pipe 17 can be opened during soot removal from the furnace body 1, allowing the nozzle 3 to extend into the furnace body 1. This also facilitates gas flow. The nozzle body 2... The bottom is connected to a cross-shaped nozzle 3, which can extend into the inner surface of the furnace body 1. There are at least four nozzles 3, and they are designed at an angle. An electric cylinder 4 is fixedly connected to the top of one side of the furnace body 1. A support plate 5 is fixedly connected to the telescopic end of the electric cylinder 4. A stepper motor 6 is fixedly connected to the top of the support plate 5. A driving bevel gear 7 is fixedly connected to the output end of the stepper motor 6. A connecting pipe 9 is rotatably supported by a bearing seat 8 on the inner surface of the support plate 5. A driven bevel gear 10 is fixedly sleeved on the surface of the connecting pipe 9. The surfaces of the driving bevel gear 7 and the driven bevel gear 10 mesh. The top end face of the furnace body 1 is rotatably connected to an external pipe 12 via a rotary joint 11. The external pipe 12 is connected to a sonic generator via an external flexible hose. The connecting pipe 9 and the nozzle body 2 are threaded together. Both the connecting pipe 9 and the nozzle body 2 are hollow structures. A guide rod 13 is fixedly connected to the top end face of the furnace body 1. The inner surface of the support plate 5 is slidably connected to the inner surface of the guide rod 13. The external pipe 12 is connected to the external sonic generator. The electric cylinder 4 moves downward, causing the support plate 5 to move the nozzle body 2 and the nozzle 3 connected by the connecting pipe 9, thereby extending into the interior of the furnace body 1. After extension, the main motor 6 drives the main... The moving bevel gear 7 rotates, which drives the driven bevel gear 10 to rotate, and then drives the connecting pipe 9 to rotate through the bearing seat 8. The rotating joint 11 facilitates the rotation of the connecting pipe 9 without hindering the transmission of sound waves, so that the sound waves can be used to clean the inside of the furnace body 1 through the nozzle 3, generating sound waves of specific frequency and intensity. These sound waves will interact with the ash surface during propagation, causing the ash to vibrate and detach from the surface. By setting the above structure, the effect of rotating and transmitting sound waves can be achieved, increasing the cleaning area and reducing the cleaning blind zone.
[0025] Example 2:
[0026] Figure 1-3This invention illustrates a rotary nozzle for an acoustic soot remover according to an embodiment of the present invention. It includes a nozzle body 2 mounted on the top of a furnace body 1. A one-way valve 14 is installed on the top surface of the nozzle body 2 to prevent dust from flowing back into the connecting pipe 9 during cleaning. A cross-shaped nozzle 3 is connected to the bottom of the nozzle body 2. An electric cylinder 4 is fixedly connected to the top of one side of the furnace body 1. A support plate 5 is fixedly connected to the telescopic end of the electric cylinder 4. A stepper motor 6 is fixedly connected to the top of the support plate 5. A drive bevel gear 7 is fixedly connected to the output end of the stepper motor 6. The connecting pipe 9 is rotatably supported by a bearing seat 8 on the inner surface of the support plate 5. The surface of the furnace body 1 is fixedly fitted with a driven bevel gear 10. The surface of the driving bevel gear 7 meshes with the surface of the driven bevel gear 10. The top end face of the connecting pipe 9 is rotatably connected to an outer pipe 12 through a rotary joint 11. The connecting pipe 9 and the nozzle body 2 are threadedly connected. Both the connecting pipe 9 and the nozzle body 2 are hollow structures. The top end face of the furnace body 1 is fixedly connected with a guide rod 13. The top of the guide rod 13 is fixedly connected with a limiting plate 15 for limiting the upward sliding of the support plate 5. By setting the limiting plate 15, the upward movement of the support plate 5 can be limited to avoid derailment. The inner surface of the support plate 5 is slidably connected to the inner surface of the guide rod 13.
[0027] Working principle: When using this utility model, open the control valves on the surfaces of the inlet pipe 16 and the outlet pipe 17, connect the outer pipe 12 to the external sound wave generator, and move the electric cylinder 4 downward, causing the support plate 5 to drive the nozzle body 2 and nozzle 3 connected to the connecting pipe 9 to move, thereby extending into the interior of the furnace body 1. After extending in, the stepper motor 6 drives the active bevel gear 7 to rotate, and the rotation of the active bevel gear 7 drives the driven bevel gear 10 to rotate, which in turn drives the connecting pipe 9 to rotate through the bearing seat 8. The setting of the rotary joint 11 facilitates the rotation of the connecting pipe 9 without hindering the transmission of sound waves, so that the sound waves can clean the interior of the furnace body 1 through the nozzle 3, generating sound waves of specific frequency and intensity. These sound waves will interact with the ash surface during propagation, causing the ash to vibrate and detach from the surface, thus achieving the effect of rotating and transmitting sound waves at the same time, increasing the cleaning area and reducing the cleaning blind zone. The one-way valve 14 can prevent dust from flowing back into the connecting pipe 9 during cleaning.
Claims
1. A rotary nozzle for an acoustic soot remover, comprising a nozzle body (2) disposed at the top of a furnace body (1), characterized in that, The bottom of the nozzle body (2) is connected to a cross-shaped nozzle (3). An electric cylinder (4) is fixedly connected to the top of one side of the furnace body (1). A support plate (5) is fixedly connected to the telescopic end of the electric cylinder (4). A stepper motor (6) is fixedly connected to the top of the support plate (5). A drive bevel gear (7) is fixedly connected to the output end of the stepper motor (6). A connecting pipe (9) is supported and rotated on the inner surface of the support plate (5) by a bearing seat (8). The surface of the connecting pipe (9) is fixedly sleeved with... There is a driven bevel gear (10), the surface of the driving bevel gear (7) meshes with the surface of the driven bevel gear (10), the top end face of the connecting pipe (9) is rotatably connected to the outer pipe (12) through the rotary joint (11), the connecting pipe (9) and the nozzle body (2) are threadedly connected, the connecting pipe (9) and the nozzle body (2) are both hollow structures, the top end face of the furnace body (1) is fixedly connected to the guide rod (13), and the inner surface of the support plate (5) is slidably connected to the inner surface of the guide rod (13).
2. The rotary nozzle for an acoustic soot remover according to claim 1, characterized in that, A one-way valve (14) is provided on the top of the surface of the nozzle body (2).
3. The rotary nozzle for an acoustic soot remover according to claim 1, characterized in that, The top of the guide rod (13) is fixedly connected to a limiting plate (15) for limiting the upward sliding of the support plate (5).
4. A rotary nozzle for an acoustic soot remover according to claim 1, characterized in that, The top and bottom ends of the furnace body (1) are respectively connected to the furnace inlet pipe (16) and the furnace outlet pipe (17). The size of the nozzle (3) is smaller than the inner diameter of the furnace inlet pipe (16). Control valves are movably connected to the ports of the furnace inlet pipe (16) and the furnace outlet pipe (17).
5. A rotary nozzle for an acoustic soot remover according to claim 1, characterized in that, The nozzle (3) can extend into the inner surface of the furnace body (1), and the number of nozzles (3) is at least four, and the nozzles (3) are designed at an angle.
6. A rotary nozzle for an acoustic soot remover according to claim 1, characterized in that, The external connector (12) can be connected to an acoustic generator via an external flexible hose.