A plate stamping mechanism

Abstract

The utility model belongs to plate stamping equipment technical field especially relates to a plate stamping mechanism, include: main part, conveying assembly is connected in the main part for and is used to input the plate to be stamped to the stamping area, stamping assembly is set up above conveying assembly and is used for the plate that enters the stamping area is stamped, collection assembly is set up below conveying assembly and is used for collecting the plate that is stamped into the shape, control system is connected with conveying assembly, stamping assembly and collection assembly electricity, is used for controlling the collaborative action of conveying assembly, stamping assembly and collection assembly. Reduce the manpower investment, reduce the production cost, still improve the efficiency of plate stamping and collection through the orderly cooperation of each component, avoid the work efficiency unstable problem caused by manual operation, significantly improve the automation level and overall production benefit of metal plate stamping processing.

Description

Technical Field

[0001] This utility model belongs to the technical field of sheet metal stamping equipment, and in particular relates to a sheet metal stamping mechanism. Background Technology

[0002] In the field of sheet metal processing, stamping dies are widely used for forming and processing aluminum or aluminum alloy sheets. These sheets, due to their low density, high specific strength, and good corrosion resistance, are widely used in industries such as aerospace, automotive manufacturing, and electronics. However, existing stamping dies suffer from the problem of not being able to systematically collect and unload the stamped sheets. Typically, the stamped sheets require manual sorting and collection, which is not only time-consuming and labor-intensive but also reduces production efficiency. Therefore, improving the automation level of sheet collection is of great significance for improving overall production efficiency.

[0003] Most existing stamping production lines rely on manual collection and sorting of sheet metal, lacking corresponding automated systems. This results in a significant need for manpower to collect and classify the sheet metal after stamping. This substantial manpower investment not only increases production costs but may also lead to decreased work efficiency.

[0004] Therefore, developing a device that can automatically collect and sort stamped sheet metal has become one of the urgent problems to be solved in this field. Utility Model Content

[0005] The purpose of this utility model is to provide a sheet metal stamping mechanism, which aims to solve the technical problems of existing sheet metal stamping mechanisms, which mainly rely on manual sorting and collection when collecting and unloading stamped sheets, without being equipped with corresponding automated systems, resulting in time-consuming and labor-intensive processes, reduced production efficiency, increased labor costs, and easily affected work efficiency.

[0006] To achieve the above objectives, this utility model provides a sheet metal stamping mechanism, comprising: main body; A conveying assembly, connected to the main body, is used to input the sheet metal to be stamped into the stamping area; A stamping assembly is disposed above the conveying assembly and is used to stamp the sheet metal entering the stamping area; A collecting component is disposed below the conveying component and is used to collect the stamped sheet metal; The control system is electrically connected to the conveying assembly, the stamping assembly, and the collecting assembly, and is used to control the coordinated operation of the conveying assembly, the stamping assembly, and the collecting assembly.

[0007] Optionally, the collection assembly includes a stacked collection chamber, which has a material collection cavity extending vertically and used for stacking and forming plates.

[0008] Optionally, the material collection chamber includes a free-fall section that directly contacts the falling molded sheet material, and an arrangement section for organizing the molded sheet material.

[0009] Optionally, the free-fall section is arranged at an angle, and the angled surface is inclined to one side of the arrangement section. In the direction of the free-fall section toward the arrangement section, the cavity for accommodating the molded sheet becomes smaller and smaller.

[0010] Optionally, a gravity sensor is installed in the arrangement section, the gravity sensor being located at the bottom of the arrangement section and used to detect the stacked weight of the plates.

[0011] Optionally, the sheet metal stamping mechanism further includes a limiting component for preventing the sheet metal from falling, the limiting component being disposed in the opening direction of the arrangement segment.

[0012] Optionally, the limiting assembly includes a mounting base and a limiting plate that rotates along the mounting base.

[0013] Optionally, the conveying component is a conveying roller group, the surface of which is covered with an anti-slip rubber layer, and the roller spacing is less than the minimum side length of the material to be collected.

[0014] Optionally, the sheet metal stamping mechanism further includes a vision processing component for detecting the position of the sheet metal to be stamped, the vision processing component including: An industrial camera is positioned beside the stamping assembly; The vision processing module connects the industrial camera and the control system.

[0015] Optionally, the control system includes: The PLC controller, as the main controller, receives and processes sensor signals and outputs control commands. Photoelectric sensors are installed at the beginning and end of the conveying assembly to detect the position of the plate. A servo driver, electrically connected to the servo motor of the conveying assembly, controls the movement of the dual-axis transmission assembly according to the instructions of the PLC controller.

[0016] The sheet metal stamping mechanism provided in this embodiment of the present invention has at least one of the following technical effects: The sheet metal stamping mechanism provided in this embodiment of the invention, through the coordinated operation of the main body, conveying components, stamping components, collecting components, and control system, automatically receives the stamped sheet metal via a specially designed collecting component, completely solving the inefficiency problem caused by manual collection in the prior art, and realizing continuous stamping-collection operation. The spatial linkage design of the conveying and collecting components (top-feeding and bottom-collecting), combined with the coordinated scheduling of the control system, eliminates production line interruptions caused by manual intervention in traditional processes, thus improving production efficiency. It realizes automatic conveying of sheet metal to be stamped, automatic stamping, and automatic collection of the formed sheet metal, effectively replacing the traditional method of relying on manual sheet metal sorting and collection. It not only reduces labor input and lowers production costs, but also improves the efficiency of sheet metal stamping and collection through the orderly cooperation of various components, avoiding the problem of unstable work efficiency caused by manual operation, and significantly improving the automation level and overall production efficiency of metal sheet stamping processing. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the sheet metal stamping mechanism provided in an embodiment of the present utility model.

[0019] Figure 2 for Figure 1 A magnified schematic diagram of a local structure.

[0020] Figure 3 for Figure 1 Another enlarged schematic diagram of a local structure.

[0021] Figure 4 A cross-sectional view provided for an embodiment of this utility model.

[0022] The following are the labeling elements in the figure: 10. Main body; 20. Conveying assembly; 21. Conveying roller assembly; 30. Stamping assembly; 40. Collection assembly; 41. Stacked collection bin; 50. Limiting component; 51. Mounting base; 52. Limiting plate; 411. Collection chamber; 4111. Free fall section; 4112. Arrangement section. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0024] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0027] In one embodiment of this utility model, such as Figures 1-4 As shown, a sheet metal stamping mechanism is provided, comprising: Main body 10; The conveying assembly 20 is connected to the main body 10 and is used to input the sheet metal to be stamped into the stamping area; The stamping assembly 30 is disposed above the conveying assembly 20 and is used to stamp the sheet metal entering the stamping area; A collecting component 40 is disposed below the conveying component 20 and is used to collect the stamped sheet metal. The control system is electrically connected to the conveying assembly 20, the stamping assembly 30 and the collecting assembly 40, and is used to control the coordinated operation of the conveying assembly 20, the stamping assembly 30 and the collecting assembly 40.

[0028] Specifically, the sheet metal stamping mechanism provided in this embodiment of the invention, through the coordinated operation of the main body 10, conveying component 20, stamping component 30, collecting component 40, and control system, automatically receives the stamped sheet metal through a specially designed collecting component 40, completely solving the inefficiency problem caused by manual collection in the prior art, and realizing continuous stamping-collection operation; the spatial linkage design of the conveying component 20 and the collecting component 40 (upward conveying and downward collection), combined with the coordinated scheduling of the control system, eliminates production line interruptions caused by manual intervention in traditional processes, thus improving production efficiency; it realizes automatic conveying of the sheet metal to be stamped, automatic stamping, and automatic collection of the formed sheet metal, effectively replacing the traditional method of relying on manual sheet metal sorting and collection. It not only reduces labor input and lowers production costs, but also improves the efficiency of sheet metal stamping and collection through the orderly cooperation of various components, avoiding the problem of unstable work efficiency caused by manual operation, and significantly improving the automation level and overall production efficiency of metal sheet stamping processing.

[0029] In another embodiment of this utility model, such as Figures 1-4 As shown, the collection component 40 includes a stacked collection bin 41, which has a vertically penetrating collection cavity 411 for stacking the formed sheets. Specifically, by setting up the stacked collection bin 41 and its internal collection cavity 411, the stamped sheets can be stacked vertically in an orderly manner, replacing the traditional manual stacking method. This not only saves manual operation time and labor costs, but also avoids problems such as scattered and misaligned sheets that may occur during manual stacking, ensuring the regularity and consistency of the collected formed sheets, and further improving collection efficiency and the convenience of subsequent processing.

[0030] In another embodiment of this utility model, such as Figures 1-4 As shown, the collection chamber 411 includes a free-fall section 4111 that directly contacts the falling molded sheet material, and an arrangement section 4112 for organizing the molded sheet material. Specifically, the collection chamber 411 guides the molded sheet material into the collection area through the free-fall section 4111, and then the arrangement section 4112 further adjusts the position and orientation of the sheet material, so that the sheet material can be stacked in an orderly manner according to a preset posture and direction. This avoids stacking chaos and edge damage caused by direct collision or disorderly falling of the sheet material during the collection process, improves the stacking quality and stability, and ensures the integrity of the sheet material during subsequent retrieval or handling.

[0031] In another embodiment of this utility model, such as Figures 1-4 As shown, the free-fall section 4111 is arranged at an angle, with the inclined surface facing towards the arrangement section 4112. The cavity accommodating the formed sheet decreases in size as the free-fall section 4111 faces the arrangement section 4112. Specifically, the design of the inclined free-fall section 4111 with its gradually shrinking cavity allows the formed sheet to be guided by gravity to move naturally towards the arrangement section 4112 during its descent. Simultaneously, the gradually shrinking cavity space provides initial guidance and constraint for the sheet, ensuring it has a better posture before entering the arrangement section 4112. This reduces the adjustment time and difficulty of the sheet within the arrangement section 4112, further improving the efficiency and accuracy of sheet stacking and reducing the risk of the sheet getting stuck in the collection cavity 411.

[0032] In another embodiment of this utility model, such as Figures 1-4 As shown, a gravity sensor is installed inside the arrangement section 4112. The gravity sensor is located at the bottom of the arrangement section 4112 and is used to detect the stacked weight of the boards. Specifically, by setting a gravity sensor at the bottom of the arrangement section 4112, the total weight of the stacked boards can be monitored in real time. When the stacked weight reaches a preset threshold, a signal can be promptly fed back to the control system to remind the operator to handle the situation or automatically start the subsequent transfer process. This avoids problems such as overflow of the collection chamber 411 and damage to the boards due to excessive stacking, realizing intelligent monitoring and management of the collection process, improving the continuity and safety of production, and reducing the workload of manual inspection.

[0033] In another embodiment of this utility model, such as Figures 1-4 As shown, the sheet metal stamping mechanism also includes a limiting component 50 for preventing the sheet metal from falling. The limiting component 50 is disposed in the opening direction of the arranging section 4112. Specifically, the limiting component 50 can effectively prevent the formed sheet metal from accidentally falling in the opening direction of the arranging section 4112, preventing the sheet metal from sliding out laterally from the arranging section 4112 or popping out of the collection cavity 411, ensuring that the sheet metal can be stably confined within the arranging section 4112 for stacking, avoiding material waste, equipment damage, and safety hazards caused by the sheet metal falling, and further ensuring the reliability and stability of the collection process.

[0034] In another embodiment of this utility model, such as Figures 1-4As shown, the limiting component 50 includes a mounting base 51 and a limiting plate 52 that rotates along the mounting base 51. Specifically, the rotatable limiting plate 52 is designed so that when stacked boards need to be removed, they can be opened by rotating the limiting plate 52, making it convenient for operators or mechanical devices to pick up and put down the boards, and the operation is simple and convenient; during normal collection, the limiting plate 52 can reliably play a blocking and limiting role. Its structure is simple, its cost is low, and its rotation method is flexible, making it less prone to jamming or failure, thus ensuring the long-term stable and effective limiting function.

[0035] In another embodiment of this utility model, such as Figures 1-4 As shown, the conveying assembly 20 is a conveyor roller group 21. The surface of the conveyor roller group 21 is covered with an anti-slip rubber layer, and the roller spacing is smaller than the minimum side length of the sheet material to be collected. Specifically, the anti-slip rubber layer on the surface of the conveyor roller group 21 can significantly increase the friction between the conveyor roller group 21 and the sheet material to be stamped, effectively preventing slippage and deviation of the sheet material during conveying, ensuring that the sheet material can be accurately and smoothly conveyed to the stamping area; the roller spacing being smaller than the minimum side length of the sheet material to be collected ensures that the sheet material will not fall or get stuck during conveying due to excessive roller spacing, further improving the stability and reliability of conveying, ensuring the smooth operation of the entire stamping process, and improving production efficiency.

[0036] In another embodiment of this utility model, such as Figures 1-4 As shown, the sheet metal stamping mechanism further includes a vision processing component for detecting the position of the sheet metal to be stamped, the vision processing component including: An industrial camera is positioned beside the stamping assembly 30; The vision processing module connects the industrial camera and the control system. Specifically, the vision processing component acquires image information of the sheet metal to be stamped in real time through the industrial camera, and the vision processing module analyzes and processes the images to accurately detect parameters such as the position, orientation, and size of the sheet metal. This information is then fed back to the control system. Based on the vision processing results, the control system can precisely adjust the working position and timing of the stamping component 30, as well as the conveying speed and start / stop of the conveying component 20. This achieves precise control of the sheet metal stamping process, avoiding the problem of increased scrap rate due to sheet metal position deviation, improving stamping accuracy and product quality, and also enhancing the equipment's adaptability to sheet metal of different specifications and positions.

[0037] In another embodiment of this utility model, such as Figures 1-4 As shown, the control system includes: The PLC controller, as the main controller, receives and processes sensor signals and outputs control commands. Photoelectric sensors are installed at the beginning and end of the conveying assembly 20 to detect the position of the plate. A servo drive, electrically connected to the servo motor of the conveying assembly 20, controls the movement of the dual-axis transmission assembly according to the instructions of the PLC controller. Specifically, the PLC controller, as the main controller, can efficiently and stably receive signals from various sensors such as photoelectric sensors, perform rapid analysis and logical judgment, and then output precise control instructions to the servo drive and other execution components. The photoelectric sensor can accurately detect the placement position of the sheet metal at the starting end and the output position at the ending end of the conveying assembly 20, providing accurate position feedback to the PLC controller and ensuring that the conveying assembly 20 can start, stop, and change speed at the correct time. The servo drive precisely controls the movement of the servo motor according to the instructions of the PLC controller, realizing high-precision speed and position control of the conveying assembly 20. This ensures more precise and efficient coordinated action between the conveying assembly 20, the stamping assembly 30, and the collecting assembly 40, further improving the automation level, operational stability, and production efficiency of the entire sheet metal stamping mechanism, and reducing the risk of equipment failure and production delays caused by inaccurate control.

[0038] The rest of this embodiment is the same as that in Embodiment 1. Features not explained in this embodiment are explained using the methods in Embodiment 1, and will not be repeated here.

[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sheet metal stamping mechanism, characterized in that, include: main body; A conveying assembly, connected to the main body, is used to input the sheet metal to be stamped into the stamping area; A stamping assembly is disposed above the conveying assembly and is used to stamp the sheet metal entering the stamping area; A collecting component is disposed below the conveying component and is used to collect the stamped sheet metal; The control system is electrically connected to the conveying assembly, the stamping assembly, and the collecting assembly, and is used to control the coordinated operation of the conveying assembly, the stamping assembly, and the collecting assembly.

2. The sheet metal stamping mechanism according to claim 1, characterized in that, The collection assembly includes a stacked collection chamber, which has a material collection cavity that extends vertically and is used to stack and form plates.

3. The sheet metal stamping mechanism according to claim 2, characterized in that, The material collection chamber includes a free-fall section that is in direct contact with the falling molded sheet material, and an arrangement section for organizing the molded sheet material.

4. The sheet metal stamping mechanism according to claim 3, characterized in that, The free-fall section is arranged at an angle, and the angled surface is inclined to one side of the arrangement section. In the direction of the free-fall section toward the arrangement section, the cavity for accommodating the molded sheet becomes smaller and smaller.

5. The sheet metal stamping mechanism according to claim 4, characterized in that, A gravity sensor is installed inside the arrangement section. The gravity sensor is located at the bottom of the arrangement section and is used to detect the stacked weight of the boards.

6. The sheet metal stamping mechanism according to claim 4, characterized in that, The sheet metal stamping mechanism also includes a limiting component for preventing the sheet metal from falling, the limiting component being disposed in the opening direction of the arrangement section.

7. The sheet metal stamping mechanism according to claim 6, characterized in that, The limiting assembly includes a mounting base and a limiting plate that rotates along the mounting base.

8. The sheet metal stamping mechanism according to any one of claims 1 to 7, characterized in that, The conveying component is a set of conveying rollers, the surface of which is covered with an anti-slip rubber layer, and the roller spacing is less than the minimum side length of the material to be collected.

9. The sheet metal stamping mechanism according to any one of claims 1 to 7, characterized in that, The sheet metal stamping mechanism further includes a vision processing component for detecting the position of the sheet metal to be stamped, the vision processing component comprising: An industrial camera is positioned beside the stamping assembly; The vision processing module connects the industrial camera and the control system.

10. The sheet metal stamping mechanism according to any one of claims 1 to 7, characterized in that, The control system includes: The PLC controller, as the main controller, receives and processes sensor signals and outputs control commands. Photoelectric sensors are installed at the beginning and end of the conveying assembly to detect the position of the plate. A servo driver is electrically connected to the servo motor of the conveying assembly and controls the movement of the servo motor according to the instructions of the PLC controller.

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