A detachable die casting assembly for die casting a steel ingot mold
Patent Information
- Application Number
- CN202422396103.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2026-08-07
- Estimated Expiration
- 2034-09-30
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种钢锭模具压铸成型用可拆卸的压铸组件,旨在改善现有技术中不便于进行脱模的问题
[0025]1、本实用新型中,通过按压压板,使转板在转轴上偏转,并在滑槽的引导下,使得连接轴滑动并上移,通过滑杆顶起顶板,从而将工件顶出,达到了便于脱模的效果,解决了传统的部分钢锭模具压铸成型用压铸组件因结构单一,不便于进行脱模的问题,通过上述结构提高了设备脱模的便捷性。
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Figure CN224600512U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die casting technology, and in particular to a detachable die casting component for die casting of steel ingot molds. Background Technology
[0002] With the rapid development of industrial manufacturing, steel ingot production, as a key link in basic industries, plays a vital role in the manufacture of various high-strength components. In the steel ingot production process, die casting technology, with its advantages of fast forming speed, high precision, and high production efficiency, has become one of the mainstream processes in steel ingot manufacturing. The die casting process injects molten metal into a mold under high pressure, enabling the rapid generation of workpieces with complex shapes and precise dimensions, making it widely used in large-scale production and demanding manufacturing fields.
[0003] Traditional die-casting equipment for steel ingots often uses a fixed mold design. After the workpiece is formed, the demolding process usually requires manual labor or additional equipment assistance. Due to the simple structure and cumbersome operation of the demolding process, it often leads to workpiece damage, low efficiency, and difficulty in demolding. Some molds lack ejection functions, which can cause workpieces to get stuck, thereby increasing the difficulty of the production process and the burden of manual operation, and reducing production efficiency. To address these issues, a detachable die-casting component for steel ingot die-casting is proposed. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a detachable die-casting component for die-casting steel ingots, aiming to improve the problem of inconvenient demolding in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A detachable die-casting assembly for die-casting steel ingots includes a lower mold and an upper mold. The lower mold has a base plate at its bottom and a cavity inside. A fixing block is provided in the lower cavity of the lower mold. A rotating shaft is rotatably connected between the fixing blocks. A rotating plate is rotatably connected to the side wall of the rotating shaft. A pressure plate is fixedly connected to the outside of the rotating plate. A sliding groove is provided inside the rotating plate. A lifting mechanism is provided in the upper cavity of the lower mold. A connecting mechanism is provided in the lower cavity of the lower mold. The upper mold is located at the top of the lower mold and has an injection tube in its internal groove. Die-casting raw materials are added into the lower mold through the injection tube.
[0007] The lifting mechanism slides inside the lower mold and is used to eject the formed workpiece from the upper cavity of the lower mold. The lifting mechanism includes a slide rod, which is slidably connected inside the lower mold.
[0008] A connecting mechanism for connecting a lifting mechanism to a rotating plate, the connecting mechanism including a connecting shaft that is slidably connected inside a slide groove;
[0009] The fixing mechanism, located on both sides of the bottom of the upper mold, is used to lock the lower mold and the upper mold;
[0010] As a further description of the above technical solution:
[0011] The lifting mechanism also includes a top plate, which is slidably connected in the upper cavity inside the lower mold, and the slide rod is fixedly connected to the lower surface of the top plate;
[0012] As a further description of the above technical solution:
[0013] The connecting mechanism further includes a fixing frame, which is fixedly connected between the slide rods, and the connecting shaft is fixedly connected inside the fixing frame;
[0014] As a further description of the above technical solution:
[0015] The fixing mechanism includes a fixing frame and a positioning frame. The fixing frame is fixedly connected to both sides of the bottom of the upper mold, and the positioning frame is fixedly connected to both sides of the side wall of the lower mold.
[0016] As a further description of the above technical solution:
[0017] The fixing mechanism also includes a screw, which is threadedly connected to the inside of the upper mold, and the screw passes through the upper mold and has a movable frame rotatably connected to its bottom;
[0018] As a further description of the above technical solution:
[0019] A fixed column is fixedly connected inside the fixed frame, a sliding plate is slidably connected to the side wall of the fixed column, and a connecting plate is rotatably connected between the movable frame and the sliding plate;
[0020] As a further description of the above technical solution:
[0021] A positioning rod is fixedly connected to the side wall of the skateboard, and the side wall of the positioning rod is slidably connected inside the fixed frame and the side wall of the positioning rod is slidably connected inside the positioning bracket.
[0022] As a further description of the above technical solution:
[0023] The bottom of the lower mold is fixedly connected to a base plate, and a reinforcing plate is provided at the connection between the base plate and the lower mold.
[0024] This utility model has the following beneficial effects:
[0025] 1. In this utility model, by pressing the pressure plate, the rotating plate is deflected on the rotating shaft, and under the guidance of the slide groove, the connecting shaft slides and moves upward. The top plate is lifted by the slide rod, thereby ejecting the workpiece, achieving the effect of easy demolding. This solves the problem that the traditional die casting components used for die casting of some steel ingot molds are not easy to demold due to their simple structure. The above structure improves the convenience of demolding of the equipment.
[0026] 2. In this utility model, the screw and the moving frame work together to facilitate the locking and unlocking of the mold without the need for complicated tools. This design not only simplifies the mold loading and unloading process, but also significantly improves production efficiency and reduces downtime. Attached Figure Description
[0027] Figure 1 This is a three-dimensional schematic diagram of a detachable die-casting component for die-casting of steel ingots according to the present invention.
[0028] Figure 2 This is a schematic diagram showing the disassembled structure of a detachable die-casting component for die-casting steel ingots according to the present invention.
[0029] Figure 3 This is a cross-sectional view of the lower mold of a detachable die-casting assembly for die-casting steel ingots, as proposed in this utility model.
[0030] Figure 4 This is a schematic diagram of the fixing block of a detachable die-casting component for die-casting of steel ingots, as proposed in this utility model.
[0031] Figure 5 This is a cross-sectional view of the fixing frame of a detachable die-casting component for die-casting of steel ingots, as proposed in this utility model.
[0032] Legend:
[0033] 1. Base plate; 2. Lower mold; 3. Fixing block; 4. Rotating shaft; 5. Rotating plate; 6. Slide groove; 7. Top plate; 8. Slide rod; 9. Fixing frame; 10. Connecting shaft; 11. Pressure plate; 12. Upper mold; 13. Injection tube; 14. Fixing frame; 15. Screw; 16. Moving frame; 17. Fixing column; 18. Slide plate; 19. Connecting plate; 20. Positioning rod; 21. Positioning frame. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Reference Figures 1-4 This utility model provides an embodiment of a detachable die-casting assembly for die-casting steel ingots, comprising a lower mold 2 and an upper mold 12. The lower mold 2 has a base plate 1 at its bottom and an internal cavity. A fixing block 3 is disposed in the lower cavity of the lower mold 2. A rotating shaft 4 is rotatably connected between the fixing blocks 3. A rotating plate 5 is rotatably connected to the side wall of the rotating shaft 4. A pressure plate 11 is fixedly connected to the outer side of the rotating plate 5. A sliding groove 6 is disposed inside the rotating plate 5. A lifting mechanism is disposed in the upper cavity of the lower mold 2, and a connecting mechanism is disposed in the lower cavity of the lower mold 2. The upper mold 12 is located at the top of the lower mold 2, and an injection tube 13 is disposed in its internal groove. The lower mold 2 is used to add die-casting raw materials; the lifting mechanism slides inside the lower mold 2 and is used to eject the formed workpiece from the upper cavity of the lower mold 2. The lifting mechanism includes a slide rod 8, which is slidably connected inside the lower mold 2. The lifting mechanism also includes a top plate 7, which is slidably connected inside the upper cavity of the lower mold 2. The slide rod 8 is fixedly connected to the lower surface of the top plate 7; the connecting mechanism is used to connect the lifting mechanism to the rotating plate 5. The connecting mechanism includes a connecting shaft 10, which is slidably connected inside the slide groove 6. The connecting mechanism also includes a fixing frame 9, which is fixedly connected between the slide rods 8. The connecting shaft 10 is fixedly connected inside the fixing frame 9.
[0036] After the raw material is formed, the pressure plate 11 located on one side of the mold is pressed, causing the rotating plate 5 to deflect around the rotating shaft 4. When the rotating plate 5 deflects, the sliding groove 6 inside it begins to move accordingly. The sliding groove 6 provides a movement trajectory for the connecting shaft 10, ensuring that the connecting shaft 10 can slide inside the sliding groove 6. As the rotating plate 5 deflects, the sliding groove 6 gradually moves upward, and the connecting shaft 10 also slides under the guidance of the sliding groove 6. When the connecting shaft 10 begins to slide upward, the fixed frame 9 drives the sliding rod 8 to move upward in the bottom cavity of the lower mold 2, lifting the top plate 7. As the top plate 7 moves upward, the workpiece will gradually detach from the upper cavity of the lower mold 2. Through the above steps, the formed workpiece is finally lifted out of the mold by the top plate 7, achieving a convenient demolding effect.
[0037] Reference Figure 1 , Figure 2 and Figure 5The fixing mechanism is located on both sides of the bottom of the upper mold 12 and is used to lock the lower mold 2 to the upper mold 12. The fixing mechanism includes a fixing frame 14 and a positioning frame 21. The fixing frame 14 is fixedly connected to both sides of the bottom of the upper mold 12, and the positioning frame 21 is fixedly connected to both sides of the side wall of the lower mold 2. The fixing mechanism also includes a screw 15, which is threaded into the interior of the upper mold 12. The screw 15 passes through the upper mold 12 and is rotatably connected to a movable frame 16 at its bottom. A fixing column 17 is fixedly connected inside the fixing frame 14. A sliding plate 18 is slidably connected to the side wall of the fixing column 17. A connecting plate 19 is rotatably connected between the movable frame 16 and the sliding plate 18. A positioning rod 20 is fixedly connected to the side wall of the sliding plate 18. The side wall of the positioning rod 20 is slidably connected inside the fixing frame 14 and inside the positioning frame 21. A base plate 1 is fixedly connected to the bottom of the lower mold 2, and a reinforcing plate is provided at the connection between the base plate 1 and the lower mold 2.
[0038] When assembling the upper and lower molds, the upper mold 12 is first placed on top of the lower mold 2, and the extended part at the bottom of the upper mold 12 is aligned with the groove on the upper edge of the lower mold 2. After the molds are aligned, the screw 15 is turned. The thread of the screw 15 interacts with the thread inside the upper mold 12, thereby pushing the moving frame 16 downward. As the screw 15 rotates, the moving frame 16 gradually presses down. When the moving frame 16 moves downward, one end of the connecting plate 19 begins to rotate inside the moving frame 16, while the other end rotates inside the slide plate 18 and pushes it to slide along the fixed column 17, gradually pushing the positioning rod 20 outward. When the slide plate 18 pushes the positioning rod 20 to the corresponding position of the positioning frame 21, the front end of the positioning rod 20 is inserted into the positioning frame 21, ensuring a firm connection between the upper mold 12 and the lower mold 2, and ensuring that the mold will not loosen or shift during the die casting process.
[0039] Working principle: When using this equipment, first place the upper mold 12 on top of the lower mold 2 to connect the two. Then, push the moving frame 16 downward by twisting the screw 15. When the moving frame 16 moves downward, it will push the slide plate 18 outward through the connecting plate 19. At this time, one side of the connecting plate 19 will rotate inside the moving frame 16, and the other side will rotate inside the slide plate 18. As the connecting plate 19 deflects, the slide plate 18 will slide on the fixed column 17 and push the positioning rod 20 outward to insert it into the positioning frame 21, thereby completing the connection between the lower mold 2 and the upper mold 12. Then, inject the raw material into the lower mold 2 through the injection tube 13.
[0040] After the raw material is formed, the screw 15 is rotated in the opposite direction to remove the positioning rod 20 from the inside of the positioning frame 21, thereby releasing the lock between the lower mold 2 and the upper mold 12. The upper mold 12 is then removed from the top of the lower mold 2. At this time, the rotating plate 5 is deflected on the rotating shaft 4 by pressing the pressure plate 11. When the rotating plate 5 deflects, the connecting shaft 10 slides inside the sliding groove 6 under the guidance of the sliding groove 6 and gradually moves upward. The top plate 7 is lifted upward by the sliding rod 8, thereby lifting the formed workpiece upward, achieving the effect of easy demolding.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A detachable die-casting assembly for die casting of steel ingots, comprising a lower mold (2) and an upper mold (12), characterized in that: The lower mold (2) is provided with a base plate (1) at the bottom. The lower mold (2) has a cavity inside. A fixing block (3) is provided in the lower cavity of the lower mold (2). A rotating shaft (4) is rotatably connected between the fixing blocks (3). A rotating plate (5) is rotatably connected to the side wall of the rotating shaft (4). A pressure plate (11) is fixedly connected to the outside of the rotating plate (5). A sliding groove (6) is provided inside the rotating plate (5). A lifting mechanism is provided in the upper cavity of the lower mold (2). A connecting mechanism is provided in the lower cavity of the lower mold (2). The upper mold (12) is located at the top of the lower mold (2) and an injection tube (13) is provided in the internal cavity. Die casting raw materials are added to the lower mold (2) through the injection tube (13). The lifting mechanism slides inside the lower mold (2) and is used to eject the formed workpiece from the upper cavity of the lower mold (2). The lifting mechanism includes a slide rod (8), which is slidably connected inside the lower mold (2). A connecting mechanism for connecting the lifting mechanism to the rotating plate (5), the connecting mechanism including a connecting shaft (10) which is slidably connected inside the slide groove (6); The fixing mechanism is located on both sides of the bottom of the upper mold (12) and is used to lock the lower mold (2) and the upper mold (12).
2. The detachable die-casting assembly for die-casting steel ingots according to claim 1, characterized in that: The lifting mechanism also includes a top plate (7), which is slidably connected in the upper cavity inside the lower mold (2), and the slide rod (8) is fixedly connected to the lower surface of the top plate (7).
3. The detachable die-casting assembly for die-casting steel ingots according to claim 2, characterized in that: The connecting mechanism also includes a fixing frame (9), which is fixedly connected between the slide rods (8), and the connecting shaft (10) is fixedly connected inside the fixing frame (9).
4. The detachable die-casting assembly for die-casting steel ingots according to claim 1, characterized in that: The fixing mechanism includes a fixing frame (14) and a positioning frame (21). The fixing frame (14) is fixedly connected to both sides of the bottom of the upper mold (12), and the positioning frame (21) is fixedly connected to both sides of the side wall of the lower mold (2).
5. A detachable die-casting assembly for die-casting steel ingots according to claim 4, characterized in that: The fixing mechanism also includes a screw (15), which is threaded inside the upper mold (12). The screw (15) passes through the upper mold (12) and is rotatably connected to a movable frame (16) at its bottom.
6. A detachable die-casting assembly for die-casting steel ingots according to claim 5, characterized in that: The fixed frame (14) is fixedly connected to a fixed column (17), and the fixed column (17) is slidably connected to a sliding plate (18) on its side wall. The movable frame (16) and the sliding plate (18) are rotatably connected to a connecting plate (19).
7. A detachable die-casting assembly for die-casting steel ingots according to claim 6, characterized in that: The side wall of the slide plate (18) is fixedly connected to a positioning rod (20), the side wall of the positioning rod (20) is slidably connected inside the fixed frame (14), and the side wall of the positioning rod (20) is slidably connected inside the positioning frame (21).
8. A detachable die-casting assembly for die-casting steel ingots according to claim 1, characterized in that: The bottom of the lower mold (2) is fixedly connected to a base plate (1), and a reinforcing plate is provided at the connection between the base plate (1) and the lower mold (2).