Movable welding fume filtering and dust removing device

Abstract

The utility model discloses a movable welding smoke filter dust collector relates to welding dust removal technical field, including filter box, the top surface fixed connection of filter box has the PLC controller, the bottom fixed connection of filter box has four universal wheels, one end fixed connection of filter box has the first handle, and the top of filter box is provided with gas guide mechanism, and the inside of filter box is provided with two filter tow filter core, and the bottom of filter box is provided with exhaust mechanism away from the first handle side, and the lower half of filter box produces the negative pressure with fan operation, and then make the air flow of filter box upper half to the below of the baffle, in this process, will be filtered by two filter tow filter core, make three memory tube respectively towards the two sides and above of welding position, surround the welding position, and the smoke of welding will be taken by three memory tube, and after filtering through two filter tow filter core, exhaust from the exhaust pipe and organ pipe, and multi -angle suction solves the problem of poor dust removal effect of existing device.

Description

Technical Field

[0001] This utility model relates to the field of welding dust removal technology, and in particular to a mobile welding fume filtration and dust removal device. Background Technology

[0002] In industrial production processes, welding operations such as manual welding, electric arc welding, CO2 shielded welding, MAG welding, carbon arc gouging, gas cutting, and special welding generate fumes. To ensure environmental cleanliness and the health of users, it is often necessary to collect and treat the fumes generated during the welding process.

[0003] Currently, an existing welding dust removal device, with publication number CN219943200U, includes an air suction arm. One end of the air suction arm is connected to a movable purification main unit. The purification main unit contains, from top to bottom, a flame arrester, a filter settling chamber, and a clean chamber. The filter settling chamber contains a filter element for capturing particulate dust and a dust hopper for collecting coarse dust. The clean chamber contains an impeller for purifying the gas, and the impeller is connected to a motor. An air outlet is located at the bottom of the clean chamber. The filter settling chamber and the clean chamber are connected by an air duct. Compared with existing technologies, this invention can achieve efficient purification of welding fumes while reducing equipment maintenance costs and facilitating user operation. It also has advantages such as robust structure, long service life, low noise, and small footprint.

[0004] During the implementation of the existing technical solution, at least the following technical problems were found: The existing device uses an air suction arm facing the welding position, working with a fan and motor to perform dust removal. However, the air suction arm of the existing device can only remove dust from one side of the welding position. In the actual welding process, the generated fumes can drift in all directions. Setting the air suction arm on only one side can absorb most of the fumes, but some fumes will still not be filtered and will drift around the welding position. Therefore, the existing device has the problem of poor dust removal effect. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this utility model provides a mobile welding fume filtration and dust removal device, which solves the problem of poor dust removal effect of existing devices.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A portable welding fume filtration and dust removal device includes a filter box, a PLC controller fixedly connected to the top surface of the filter box, four casters fixedly connected to the bottom of the filter box, a first handle fixedly connected to one end of the filter box, an air guiding mechanism on the top of the filter box, two filter cotton elements on the inner side of the filter box, and an exhaust mechanism on the bottom of the filter box away from the first handle. The air guiding mechanism includes an air intake pipe fixedly connected to the top surface of the filter box, a flow divider fixedly connected to the end of the air intake pipe away from the filter box, and three memory tubes fixedly connected to the side of the flow divider plate away from the air intake pipe. The exhaust mechanism includes an exhaust pipe and a fan, the fan fixedly connected to the filter box, the exhaust pipe fixedly connected to the side of the fan away from the filter box, and a bellows tube threadedly connected to the end of the exhaust pipe away from the fan.

[0007] Preferably, the top surface of the filter box has a slot, and a middle partition is fixedly connected to the middle section of the filter box.

[0008] Preferably, a maintenance window is provided on one side of the filter box, and an observation window is fixedly connected to the side of the filter box with the maintenance window. A sealing groove is provided on the top surface of the middle partition near the maintenance window. Multiple filter cotton plates can be placed in the upper half of the filter box above the middle partition to improve filtration efficiency.

[0009] Preferred configuration: A partition plate is slidably connected inside the slot, a second handle is fixedly connected to the top of the partition plate, and rubber sealing strips are detachably connected to the corners of the partition plate by adhesive. The rubber sealing strips can be replaced after they wear out.

[0010] Preferably, the end of the isolation plate away from the second handle is adapted to the sealing groove, and both side walls of the isolation plate are slidably connected to the inner side wall of the filter box.

[0011] Preferably, the surface of the partition plate has two mounting holes, the inner bottom surface of the filter box is fixedly connected to two mating plates, two filter cotton elements are respectively fitted into the inner side of the two mounting holes, and the top of the two filter cotton elements is provided with a sealing ring, which contacts the top surface of the partition plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects: I. This application uses a PLC controller to control the start of the fan. The operation of the fan creates negative pressure in the lower half of the filter box, which in turn causes the air in the upper half of the filter box to flow to the bottom of the middle partition. During this process, the air is filtered by two filter cotton elements. After the filter box generates negative pressure, it draws in outside air through the suction pipe, the diverter plate, and the memory tube. The three memory tubes are oriented towards the sides and above the welding position, respectively, surrounding the welding position. The fumes generated during welding are drawn in by the three memory tubes, filtered by the two filter cotton elements, and discharged from the exhaust pipe and the bellows pipe. This solves the problem of poor dust removal effect of existing devices.

[0013] Second, in this application, the isolation plate can be removed from the sealing groove and slot through the second handle. At this time, the two filter cotton elements are directly exposed to the maintenance window, which makes it convenient to remove and replace the two filter cotton elements, thus making this application easy to replace the filter cotton elements. Attached Figure Description

[0014] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a structural diagram of the separator plate in the separated state of this utility model; Figure 3 This is a half-sectional view of the filter box and the bellows pipe of this utility model; Figure 4 This is a half-sectional view of the filter box of this utility model.

[0016] Legend: 1. Filter box; 2. Filter cotton element; 3. Isolation plate; 4. Suction pipe; 5. Bellows pipe; 101. First handle; 102. Slot; 103. Middle partition; 104. Maintenance window; 105. Sealing groove; 106. Exhaust pipe; 107. Fan; 108. Observation window; 109. PLC controller; 301. Second handle; 401. Diverter plate; 402. Memory tube. Detailed Implementation

[0017] This application provides a mobile welding fume filtration and dust removal device, which effectively solves the problem of poor dust removal effect of existing devices.

[0018] Example like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the technical solution in this application embodiment effectively solves the technical problem of poor dust removal effect of existing devices. The overall idea is as follows: To address the problems existing in the prior art, this utility model provides a movable welding fume filtration and dust removal device, including a filter box 1. A PLC controller 109 is fixedly connected to the top surface of the filter box 1, four casters are fixedly connected to the bottom of the filter box 1, a first handle 101 is fixedly connected to one end of the filter box 1, an air guiding mechanism is provided on the top of the filter box 1, two filter cotton elements 2 are provided inside the filter box 1, and an exhaust mechanism is provided at the bottom of the filter box 1 on the side away from the first handle 101. The air mechanism includes an air intake pipe 4, which is fixedly connected to the top surface of the filter box 1. A diverter plate 401 is fixedly connected to the end of the air intake pipe 4 away from the filter box 1. Three memory tubes 402 are fixedly connected to the side of the diverter plate 401 away from the air intake pipe 4. The exhaust mechanism includes an exhaust pipe 106 and a fan 107. The fan 107 is fixedly connected to the filter box 1. The exhaust pipe 106 is fixedly connected to the side of the fan 107 away from the filter box 1. A bellows tube 5 is threadedly connected to the end of the exhaust pipe 106 away from the fan 107.

[0019] A slot 102 is provided on the top surface of the filter box 1, and a middle partition 103 is fixedly connected to the middle section of the filter box 1.

[0020] A maintenance window 104 is provided on one side of the filter box 1. An observation window 108 is fixedly connected to the side of the filter box 1 with the maintenance window 104. A sealing groove 105 is provided on the top surface of the partition plate 103 near the maintenance window 104. Multiple filter cotton plates can be placed in the upper half of the filter box 1 above the partition plate 103 to improve filtration efficiency.

[0021] An isolation plate 3 is slidably connected inside the slot 102. A second handle 301 is fixedly connected to the top of the isolation plate 3. Rubber sealing strips are detachably connected to the corners of the isolation plate 3 and are glued together. The rubber sealing strips can be replaced after they wear out.

[0022] The end of the isolation plate 3 away from the second handle 301 is adapted to the sealing groove 105, and both side walls of the isolation plate 3 are slidably connected to the inner side wall of the filter box 1.

[0023] Two mounting holes are provided on the surface of the partition plate 103. Two mating plates are fixedly connected to the inner bottom surface of the filter box 1. Two filter cotton elements 2 are respectively fitted into the inner side of the two mounting holes. A sealing ring is provided on the top of each of the two filter cotton elements 2, and the sealing ring is in contact with the top surface of the partition plate 103.

[0024] Filter box 1: It houses the internal structure such as filter cotton filter element 2 and partition plate 103, supports the air guiding mechanism and exhaust mechanism, and provides space for filtration and gas flow.

[0025] Filter cotton filter element 2: Filters smoke, dust and other impurities in the air, purifying the air.

[0026] Separator 3: Can be pulled out to expose filter cotton element 2, making it easy to replace the filter element, and the rubber sealing strip ensures airtightness.

[0027] Intake pipe 4: Introduces outside air into filter box 1.

[0028] Organ pipe 5: Exhausts filtered air, and the exhaust direction can be flexibly adjusted.

[0029] First handle 101: Facilitates the movement of filter box 1.

[0030] Slot 102: for inserting the isolation plate 3 and guiding the sliding of the isolation plate 3.

[0031] Middle partition 103: Separates the upper and lower halves of the filter box 1, supports the filter cotton filter element 2, and has mounting holes for installing the filter element.

[0032] Maintenance window 104: Used for internal maintenance operations such as replacing filter cotton and filter element 2.

[0033] Sealing groove 105: It works with the isolation plate 3 to ensure the sealing performance after the isolation plate 3 is inserted.

[0034] Exhaust pipe 106: delivers filtered air to organ pipe 5 for discharge.

[0035] Fan 107: Provides power to create negative pressure inside filter box 1, promoting airflow.

[0036] Observation window 108: Used to observe the working condition inside filter box 1.

[0037] PLC controller 109: controls the operation of equipment such as fan 107.

[0038] Second handle 301: Facilitates the insertion and removal of the isolation plate 3.

[0039] Split plate 401: Distributes the air drawn in from the intake tube 4 to the three memory tubes 402.

[0040] Memory tube 402: Adjustable in orientation and shape, facing the sides and top of the welding position respectively, surrounding the welding position, and absorbing the welding fumes.

[0041] Working principle: In the first step, this application controls the start of the fan 107 via the PLC controller 109. The operation of the fan 107 creates negative pressure in the lower half of the filter box 1, causing the air in the upper half of the filter box 1 to flow to the area below the partition plate 103. During this process, the air is filtered by the two filter cotton elements 2. After the filter box 1 generates negative pressure, it draws in outside air through the suction pipe 4, the diverter plate 401, and the memory tube 402 (the gap between the filter box 1 and the partition plate 3 is filled with a rubber sealing strip, so that the leakage of air will not affect the negative pressure environment too much). The three memory tubes 402 are respectively oriented towards the sides and above the welding position, surrounding the welding position. The fumes generated during welding are drawn in by the three memory tubes 402, filtered by the two filter cotton elements 2, and discharged from the exhaust pipe 106 and the bellows pipe 5.

[0042] In the second step, the isolation plate 3 can be removed from the sealing groove 105 and slot 102 by the second handle 301. At this time, the two filter cotton elements 2 are directly exposed to the maintenance window 104, which makes it convenient to remove and replace the two filter cotton elements 2, so that the present application has the effect of facilitating the replacement of the filter cotton elements 2.

[0043] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A movable welding fume filtration and dust removal device, comprising a filter box (1), wherein a PLC controller (109) is fixedly connected to the top surface of the filter box (1), four casters are fixedly connected to the bottom of the filter box (1), and a first handle (101) is fixedly connected to one end of the filter box (1), characterized in that, The top of the filter box (1) is provided with an air guiding mechanism, and the inner side of the filter box (1) is provided with two filter cotton filter elements (2). The bottom of the filter box (1) on the side away from the first handle (101) is provided with an exhaust mechanism. The air guiding mechanism includes an air intake pipe (4), which is fixedly connected to the top surface of the filter box (1). A diversion plate (401) is fixedly connected to one end of the air intake pipe (4) away from the filter box (1), and three memory tubes (402) are fixedly connected to one side of the diversion plate (401) away from the air intake pipe (4). The exhaust mechanism includes an exhaust pipe (106) and a fan (107). The fan (107) is fixedly connected to the filter box (1). The exhaust pipe (106) is fixedly connected to the side of the fan (107) away from the filter box (1). The end of the exhaust pipe (106) away from the fan (107) is threadedly connected to a bellows pipe (5).

2. The portable welding fume filtration and dust removal device as described in claim 1, characterized in that: The top surface of the filter box (1) is provided with a slot (102), and a middle partition plate (103) is fixedly connected to the middle section of the filter box (1).

3. The portable welding fume filtration and dust removal device as described in claim 2, characterized in that: A maintenance window (104) is provided on one side of the filter box (1), and an observation window (108) is fixedly connected to the side of the filter box (1) where the maintenance window (104) is provided. A sealing groove (105) is provided on the top surface of the partition plate (103) near the maintenance window (104).

4. The portable welding fume filtration and dust removal device as described in claim 3, characterized in that: An isolation plate (3) is slidably connected inside the slot (102). A second handle (301) is fixedly connected to the top of the isolation plate (3). Rubber sealing strips are detachably connected to the corners of the isolation plate (3).

5. A portable welding fume filtration and dust removal device as described in claim 4, characterized in that: The end of the isolation plate (3) away from the second handle (301) is adapted to the sealing groove (105), and both side walls of the isolation plate (3) are slidably connected to the inner side wall of the filter box (1).

6. The portable welding fume filtration and dust removal device as described in claim 5, characterized in that: The surface of the partition plate (103) has two mounting holes, and the inner bottom surface of the filter box (1) is fixedly connected to two mating plates. The two filter cotton elements (2) are respectively fitted into the inner side of the two mounting holes.

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