An end plate reinforcing plate welding worktable for a power equipment support post

CN224600819UActive Publication Date: 2026-08-07NANTONG YUEXIN MACHINERY EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG YUEXIN MACHINERY EQUIPMENT CO LTD
Filing Date
2025-09-09
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

支柱在焊接端板时,传统的工作台采用纯钢梁支架构成,通过支架抬高后,对于端板及加强板的焊接,操作比较不便,稳定性也较差,因此,亟待一种改进的技术来解决现有技术中所存在的这一问题

Benefits of technology

[0011]底座上表面设置有若干支撑机构,支撑机构内均通过支架设置有左侧轮及右侧轮,通过左侧轮及右侧轮的支撑,对于支柱端部焊接端板或加强板时,可实现立柱的转动,便捷性大大提高,降低人工焊接的难度,同时其中一个支架内设置有电动缸,电动缸的活塞杆通过设置刹车块与左侧轮配合,从而可在焊接时防止支柱滚动。

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Abstract

The utility model discloses a kind of end plate reinforcing plate welding workbench for electric power equipment support post, including base and support mechanism;Several support mechanisms are arranged on the upper surface of base in parallel, and the support mechanism includes support, left side wheel and right side wheel, and the support includes left side frame, right side frame, bottom plate and side plate, left side frame and right side frame are symmetrically arranged on the upper surface of bottom plate two ends, two mutually parallel side plates are arranged between left side frame and right side frame, left side wheel and right side wheel are arranged between side plate, and the left side frame of one of support is arranged with electric cylinder, and the piston rod of electric cylinder is provided with brake block, and brake block is matched with corresponding left side wheel, the utility model structure is reasonable, and the support of left side wheel and right side wheel is supported, when the end plate or reinforcing plate of support post end is welded, the rotation of stand column can be realized, and great improvement is achieved in convenience, reduce the difficulty of manual welding, and simultaneously by electric cylinder and brake block and left side wheel cooperation, so that the rolling of support post can be prevented when welding.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding workbench, specifically a welding workbench for end plate reinforcement plates of power equipment supports. Background Technology

[0002] Power equipment supports are generally welded together from a top plate, a support column, a bottom fixing plate, and reinforcing plates. After welding and grinding to remove weld slag and other defects, the steel supports are hot-dip galvanized as a whole. When used to support power equipment in power systems, they are generally used in substations to support surge arresters, current transformers, voltage transformers, insulators, GIS, etc. The bottom of these power equipment is connected to the steel pipe support via a base.

[0003] During the fabrication of the support column, the top plate and bottom fixing plate need to be welded to both ends of the column. Then, multiple reinforcing plates are welded circumferentially to the connection points between the column and the top plate and bottom fixing plate. When welding the end plates, the traditional workbench uses a pure steel beam support. However, raising the workbench by the support makes welding the end plates and reinforcing plates inconvenient and unstable. Therefore, an improved technology is urgently needed to solve this problem in the existing technology. Utility Model Content

[0004] The purpose of this utility model is to provide a welding workbench for end plate reinforcement plates of power equipment supports, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a welding workbench for end plate reinforcement plates of power equipment supports, comprising a base and a support mechanism; several support mechanisms are arranged parallel to each other on the upper surface of the base, each support mechanism comprising a bracket, a left wheel and a right wheel, the bracket comprising a left frame, a right frame, a base plate and side plates, the left and right frames being symmetrically arranged at both ends of the upper surface of the base plate, two parallel side plates being arranged between the left and right frames, the bottom of the side plates being connected to the base plate, an isosceles trapezoidal groove being formed in the middle of the side plates, first semicircular bearings being symmetrically arranged on both sides of the isosceles trapezoidal groove on the side plates, pressure seats being provided on both sides of the isosceles trapezoid and at the first semicircular bearings on the side plates, the left wheel and the right wheel being rotatably engaged with the first semicircular bearings and pressure seats on both sides via wheel axles, and an electric cylinder being provided in the left frame of one of the brackets, the piston rod of the electric cylinder being provided with a brake block, the brake block engaging with the corresponding left wheel.

[0006] Preferably, the present invention provides a welding workbench for end plate reinforcement plates of power equipment supports, wherein the left and right frames have the same structure and are both composed of upright plates, horizontal plates and top plates. There are two upright plates and they are respectively vertically connected to the bottom plate. Several horizontal bars are arranged between the upright plates. The top of each upright plate is connected to the top plate. The piston rod of the electric cylinder passes through the upright plate on the inner side of the corresponding left frame.

[0007] Preferably, in the welding workbench for end plate reinforcement plates of power equipment supports provided by this utility model, the distance between the left and right wheels of the same support mechanism does not exceed 5cm.

[0008] Preferably, the present invention provides a welding workbench for end plate reinforcement plates of power equipment supports, wherein connecting plates are provided on both sides of the pressure base, and the connecting plates are fastened to the side plates by bolts.

[0009] Preferably, the present invention provides a welding workbench for end plate reinforcement plates of power equipment supports, wherein a second semi-circular bearing is provided inside the pressure seat, and the second semi-circular bearing cooperates with the wheel axle.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] The upper surface of the base is equipped with several support mechanisms. Each support mechanism has a left wheel and a right wheel installed in the bracket. With the support of the left wheel and the right wheel, the column can be rotated when welding end plates or reinforcing plates at the end of the column, which greatly improves convenience and reduces the difficulty of manual welding. At the same time, an electric cylinder is installed in one of the brackets. The piston rod of the electric cylinder cooperates with the left wheel through the setting of a brake block, so as to prevent the column from rolling during welding. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is a front view structural diagram of the present invention;

[0014] Figure 3 This is a schematic diagram of the left frame structure (the right frame structure is the same as the left frame structure);

[0015] Figure 4 This is a schematic diagram of the working state of this utility model.

[0016] In the diagram: 1. Base; 2. Support mechanism; 3. Left wheel; 4. Right wheel; 5. Left frame; 6. Right frame; 7. Base plate; 8. Side plate; 9. First semi-circular bearing; 10. Pressure seat; 11. Electric cylinder; 12. Brake block; 13. Vertical plate; 14. Horizontal plate; 15. Top plate; 16. Wheel axle; 17. Connecting plate; 18. Second semi-circular bearing. Detailed Implementation

[0017] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0018] It should be noted that in the description of this utility model, the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] Please see Figure 1-3 This utility model provides a technical solution: a welding workbench for end plate reinforcement plates of power equipment supports, including a base 1 and a support mechanism 2; several support mechanisms 2 are arranged parallel to each other on the upper surface of the base 1, each support mechanism 2 including a bracket, a left wheel 3 and a right wheel 4, the bracket including a left frame 5, a right frame 6, a base plate 7 and side plates 8, the left frame 5 and the right frame 6 are symmetrically arranged at both ends of the upper surface of the base plate 7, two parallel side plates 8 are arranged between the left frame 5 and the right frame 6, the bottom of the side plates 8 are connected to the base plate 7, an isosceles trapezoidal groove is opened in the middle of the side plates 8, first semicircular bearings 9 are symmetrically arranged on both sides of the isosceles trapezoidal groove of the side plates 8, pressure seats 10 are arranged on both sides of the side plates 8 at the first semicircular bearings 9, and connecting rods are arranged on both sides of the pressure seats 10. Plate 16 and connecting plate 16 are fastened to side plate 8 by bolts to realize the connection and disassembly between pressure seat 10 and side plate 8. Left wheel 3 and right wheel 4 are respectively rotated and engaged with first semi-circular bearings 9 on both sides and pressure seat 10 through wheel axle 16. Second semi-circular bearing 18 is provided inside pressure seat 10. Second semi-circular bearing 18 is engaged with wheel axle 16 to ensure smooth rotation of left wheel 3 and right wheel 4, so that it can be easily rotated manually. The distance between left wheel 3 and right wheel 4 of the same support mechanism 2 does not exceed 5cm to ensure that the normal diameter support column will not fall between left wheel 3 and right wheel 4. An electric cylinder 11 is provided in the left frame 5 of one of the supports. The piston rod of electric cylinder 11 is provided with brake block 12, and brake block 12 is engaged with the corresponding left wheel 3.

[0020] like Figure 3As shown, the left frame 5 and the right frame 6 have the same structure and are both composed of a vertical plate 13, a horizontal plate 14 and a top plate 15. There are two vertical plates 13 and they are vertically connected to the bottom plate 7 respectively. Several horizontal bars are set between the vertical plates 13. The top of each vertical plate 13 is connected to the top plate 15. The piston rod of the electric cylinder 11 passes through the vertical plate 13 on the inner side of the corresponding left frame 5. The vertical plate 13 has a through hole to accommodate the piston rod of the electric cylinder 11. The left frame 5 and the right frame 6 with this structure can ensure the structural strength on the one hand and facilitate the installation of the electric cylinder 11 on the other hand.

[0021] Installation method and operating principle: First, weld two upright plates 13, several horizontal plates 14 and top plate 15 to obtain the left side frame 5 and the right side frame 6 respectively. Then, weld two side plates 8 between the left side frame 5 and the right side frame 6. Finally, weld the bottom plate 7 to the bottom of the left side frame 5, the right side frame 6 and the side plate 8 to obtain the bracket. Subsequently, a countersunk hole is made in the first semi-circular bearing 9, and the first semi-circular bearing 9 is installed in the slots of the side plate 8 by bolts and the countersunk hole. Then, the left wheel 3 and the right wheel 4 are supported in the corresponding first semi-circular bearing 9 by the wheel axle 16. Then, the pressure seat 10 with the second semi-circular bearing 18 is connected to the side plate 8 by the connecting plate 16 and bolts. At this time, the wheel axle 16 of the left wheel 3 and the right wheel 4 is clamped between the first semi-circular bearing 9 and the second semi-circular bearing 18, completing the assembly of the support mechanism 2. Finally, the base plate 7 of each support mechanism 2 is fastened to the upper surface of the base 1 by bolts. Then, the electric cylinder 11 is placed in the corresponding left frame 5 (this is not limited to the left frame 5, it can also be installed in the right frame 6), and the electric cylinder 11 is fastened to the outer upright plate 13 by bolts. After the piston rod of the electric cylinder 11 passes through the inner upright plate 13, the brake block 12 is inserted into the piston rod of the electric cylinder 11 and fastened by bolts to complete the installation. In use, the support column is horizontally supported on the left wheel 3 and right wheel 4 of each support mechanism 2 by the cooperation of the overhead crane and the electric hoist. Figure 4 As shown, the end plate is manually aligned and welded to one end of the support column. Then, a reinforcing plate is welded between the support column and the end plate. The manual welding position is generally at the top or side. When the support column needs to be rotated, it can be rotated directly. During welding, the piston rod of the electric cylinder 11 extends and the brake block 12 abuts against the surface of the corresponding left wheel 3 to prevent the support column from rotating. This utility model has a reasonable structure. Several support mechanisms 2 are provided on the upper surface of the base 1. Each support mechanism 2 has a left wheel 3 and a right wheel 4 installed within a bracket. With the support of the left wheel 3 and right wheel 4, the column can rotate when welding the end plate or reinforcing plate to the end of the support column, greatly improving convenience and reducing the difficulty of manual welding. Simultaneously, an electric cylinder 11 is installed within one of the brackets. The piston rod of the electric cylinder 11 cooperates with the left wheel 3 through the brake block 12, thereby preventing the support column from rolling during welding.

[0022] Any aspects of this utility model not described in detail are well-known technologies to those skilled in the art.

[0023] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A welding workbench for end plate reinforcement plates of power equipment supports, characterized in that: The system includes a base (1) and a support mechanism (2). Several support mechanisms (2) are arranged parallel to each other on the upper surface of the base (1). Each support mechanism (2) includes a bracket, a left wheel (3), and a right wheel (4). The bracket includes a left frame (5), a right frame (6), a base plate (7), and side plates (8). The left frame (5) and right frame (6) are symmetrically arranged at both ends of the upper surface of the base plate (7). Two parallel side plates (8) are arranged between the left frame (5) and right frame (6). The bottom of each side plate (8) is connected to the base plate (7). An equal-sized opening is provided in the middle of each side plate (8). The side plate (8) is symmetrically provided with first semi-circular bearings (9) on both sides of the isosceles trapezoidal groove. The side plate (8) is provided with pressure seats (10) on both sides of the isosceles trapezoid and at the first semi-circular bearings (9). The left wheel (3) and the right wheel (4) are respectively rotated and engaged with the first semi-circular bearings (9) and pressure seats (10) on both sides through wheel axles (16). An electric cylinder (11) is provided in the left frame (5) of one of the brackets. The piston rod of the electric cylinder (11) is provided with a brake block (12). The brake block (12) is engaged with the corresponding left wheel (3).

2. The welding workbench for end plate reinforcement plates of power equipment supports according to claim 1, characterized in that: The left side frame (5) and the right side frame (6) have the same structure and are both composed of upright plates (13), horizontal plates (14) and top plates (15). There are two upright plates (13) and they are vertically connected to the bottom plate (7) respectively. Several horizontal bars are arranged between the upright plates (13). The top of each upright plate (13) is connected to the top plate (15). The piston rod of the electric cylinder (11) passes through the upright plate (13) on the inner side of the corresponding left side frame (5).

3. The welding workbench for end plate reinforcement plates of power equipment supports according to claim 1, characterized in that: The distance between the left wheel (3) and the right wheel (4) of the same support mechanism (2) shall not exceed 5 cm.

4. The welding workbench for end plate reinforcement plates of power equipment supports according to claim 1, characterized in that: The pressure seat (10) is provided with connecting plates (17) on both sides, and the connecting plates (17) are fastened to the side plates (8) by bolts.

5. A welding workbench for end plate reinforcement plates of power equipment supports according to claim 1, characterized in that: The pressure seat (10) is provided with a second semi-circular bearing (18), which is engaged with the wheel axle (16).