A C-shaped shell water-cooled intercooler core body assembling mechanism

Abstract

A kind of C shell water-cooled intercooler core body assembly mechanism, including operation mesa, four corner limiting mechanism, press-down mechanism, comb mechanism and shell pressing mechanism.The four corner limiting mechanism is symmetrically installed at the position of four corners of operation mesa, press-down mechanism is located directly above the center of operation mesa, comb mechanism is symmetrically installed at the left and right sides of the center of operation mesa, shell pressing mechanism is symmetrically installed at the front and rear of operation mesa.The mechanism can assist the alignment of the condenser pipe and heat dissipation band of water-cooled intercooler, and the assembly of front and rear C shell.It is a semi-automatic equipment for single-person operation, which can improve assembly consistency and production efficiency.It is mainly used for water-cooled intercooler core body assembly.

Description

Technical Field

[0001] This utility model relates to a C-shaped shell water-cooled intercooler core assembly mechanism, which is mainly used in production equipment such as water-cooled intercooler cores. Background Technology

[0002] Currently, manual assembly of the front and rear housings requires manual hammering, resulting in significant uncertainty in the housing's position. Furthermore, the bulge of the cooling pipes and the elasticity of the cooling fins make housing assembly even more difficult. Incomplete housing assembly and excessively large gaps between housings frequently occur, and manual assembly is inefficient. Utility Model Content

[0003] The purpose of this invention is to provide a C-shaped housing water-cooled intercooler core assembly mechanism. This mechanism assists in the alignment of the condenser tubes and heat dissipation fins of the water-cooled intercooler and the assembly of the front and rear C-shaped housings. It is a semi-automatic device operated by a single person, which improves assembly consistency and production efficiency. It is mainly used for assembling water-cooled intercooler cores.

[0004] To achieve the above objectives, the technical solution of this utility model is: to provide a C-type shell water-cooled intercooler core assembly mechanism, including an operating table, four corner limiting mechanisms, a pressing mechanism, a comb mechanism, and a shell pressing mechanism, the specific structure and connection relationship of which are as follows:

[0005] The four-corner limiting mechanism is symmetrically arranged at the four corners of the operating table surface, and is used to limit the combination of cooling pipe and heat dissipation strip at the four corners;

[0006] The comb mechanism is symmetrically arranged on the left and right sides of the center of the operating table, and is used to center and position the cooling pipe and heat dissipation strip combination.

[0007] The pressing mechanism is located directly above the center of the operating table and is used in conjunction with the lifting mechanism to adjust the height of the cooling pipe and heat dissipation strip assembly.

[0008] The housing pressing mechanism is symmetrically arranged on the front and rear sides of the operating table, and is used to press the front C-shaped housing and the rear C-shaped housing onto the cooling pipe and heat dissipation belt assembly one after the other.

[0009] in,

[0010] The operating platform includes a platform, a start button, a valve island, a lifting cylinder, a lifting plate, and a lower pad. The start button is fixed to the front left and right sides of the platform, the valve island is fixed to the rear left and right sides of the platform, the lifting cylinder is fixed to the center of the platform, the lifting plate is mounted on the output shaft of the lifting cylinder, and the lower pad is fixed to the platform and surrounds the lifting plate. The upper surface of the lifting plate is higher than the upper surface of the lower pad by the thickness of a C-shaped shell.

[0011] The four-corner limiting mechanism includes a four-corner cylinder mounting plate, four-corner cylinders, and a limiting block. The four-corner cylinder mounting plate is fixed to the platform, the four-corner cylinders are fixed to the four-corner cylinder mounting plate, and the limiting block is mounted on the output shaft of the four-corner cylinder.

[0012] The combing mechanism includes a combing cylinder mounting plate, a combing cylinder, and a combing plate. The combing cylinder mounting plate is fixed to the table panel, the combing cylinder is fixed to the combing cylinder mounting plate, and the combing plate is mounted on the output shaft of the combing cylinder. The pressing mechanism includes a lifting cylinder, a mounting column, a mounting horizontal plate, a lifting guide shaft, a lifting horizontal plate, a pressing cylinder, a pressing plate, and an upper pad. The lifting cylinder is fixed to the table panel via the mounting column and the mounting horizontal plate. The lifting guide shaft and the output shaft of the lifting cylinder are connected to the lifting horizontal plate. The pressing cylinder is fixed to the lifting horizontal plate, the pressing plate is mounted on the output shaft of the pressing cylinder, and the upper pad is fixed to the lifting horizontal plate and surrounds the pressing plate.

[0013] The housing pressing mechanism includes a pressing fixing plate, a dual-position cylinder, a pressing guide shaft, a pressing plate, upper and lower positioning blocks, and left and right limiting blocks. The pressing fixing plate is fixed to the front and rear sides of the table panel. The dual-position cylinder is fixed to the pressing fixing plate. The pressing guide shaft and the output shaft of the dual-position cylinder are connected to the pressing plate. The upper and lower positioning blocks and the left and right limiting blocks are respectively arranged on the upper and lower and left and right sides of the pressing plate.

[0014] The limiting block is provided with an angle to help open the upper and lower wings of the C-shaped shell when the shell is pressed in so as to completely wrap the cooling pipe and heat dissipation belt combination.

[0015] The start button is a two-hand start button, which is located on the left and right front sides of the table panel to enable safe start-up with both hands.

[0016] The dual-position cylinder has two strokes and works in conjunction with the pressing cylinder and the lifting cylinder to achieve step-by-step positioning of the pipes and heat dissipation strips and step-by-step pressing of the housing when the C-shaped housing completely encloses the cooling pipes and heat dissipation strips without any support space.

[0017] The outstanding advantages of this utility model are:

[0018] It can position and limit the feeding of cooling pipes and heat sinks, automatically align the cooling pipes and heat sinks, and assist in the assembly of the front and rear shells, thereby improving production efficiency.

[0019] This solved the technical problem of "poor consistency, low efficiency, and large gaps in the shell during manual assembly" and produced significant results of "semi-automatic single-person operation, high assembly consistency, and improved efficiency". Attached Figure Description

[0020] Figure 1 This is the assembly drawing of the C-type shell water-cooled intercooler core assembly mechanism described in this utility model.

[0021] Figure 2 This is the operating table of the C-shaped shell water-cooled intercooler core assembly mechanism described in this utility model.

[0022] Figure 3 It is the four-corner limiting mechanism of the C-shaped shell water-cooled intercooler core assembly mechanism described in this utility model.

[0023] Figure 4 It is the pressing mechanism of the C-shaped shell water-cooled intercooler core assembly mechanism described in this utility model.

[0024] Figure 5 It is the comb mechanism of the C-shaped shell water-cooled intercooler core assembly mechanism described in this utility model.

[0025] Figure 6 This utility model describes the shell pressing mechanism of the C-type shell water-cooled intercooler core assembly mechanism.

[0026] The components in the diagram are labeled as follows: 1. Operating platform; 2. Four-corner limiting mechanism; 3. Pressing mechanism; 4. Comb mechanism; 5. Housing pressing mechanism; 6. Front C-shaped housing; 7. Rear C-shaped housing; 8. Cooling pipe and heat dissipation strip assembly; 9. Platform panel; 10. Start button; 11. Valve island; 12. Lifting cylinder; 13. Lifting plate; 14. Lower pad plate; 15. Four-corner cylinder mounting plate; 16. Four-corner cylinder; 17. Limiting block; 18. Lifting cylinder; 19. Mounting column; 20. Mounting horizontal plate; 21. Lifting guide shaft; 22. Lifting horizontal plate; 23. Pressing cylinder; 24. Lower pressing plate; 25. Upper pad plate; 26. Comb cylinder mounting plate; 27. Comb cylinder; 28. Comb plate; 29. ​​Pressing fixing plate; 30. Dual-position cylinder; 31. Pressing guide shaft; 32. Pressing plate; 33. Upper and lower positioning blocks; 34. Left and right limiting blocks. Detailed Implementation

[0027] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0028] like Figures 1 to 6 As shown, the C-shaped shell water-cooled intercooler core assembly mechanism of this utility model includes an operating platform 1, four corner limiting mechanisms 2, a pressing mechanism 3, a comb mechanism 4, and a shell pressing mechanism 5. The specific structure and connection relationship are as follows:

[0029] like Figure 1As shown, the operating table 1 is the main body of the equipment. The four corner limiting mechanisms 2 are symmetrically installed at the four corners of the rectangular operating table 1. The pressing mechanism 3 is installed directly above the center of the operating table 1. The comb mechanism 4 is symmetrically installed on the left and right sides of the center of the operating table 1. The shell pressing mechanism 5 is symmetrically installed on the front and back sides of the operating table 1.

[0030] like Figure 2 As shown, the operating platform consists of a platform panel 9, a start button 10, a valve island 11, a lifting cylinder 12, a lifting plate 13, and a lower pad 14. The specific structure and connection relationships are as follows:

[0031] The two start buttons 10 are fixed to the front left and right sides of the platform 9, the two sets of valve islands 11 are fixed to the rear left and right sides of the platform 9, the two lifting cylinders 12 are fixed together to the center of the platform 9, the lifting plate 13 is installed on the output shaft of the two lifting cylinders 12, and the lower pad 14 is fixed to the platform 9 and surrounds the lifting plate 13.

[0032] like Figure 3 As shown, the four-corner limiting mechanism consists of four-corner cylinder mounting plates 15, four-corner cylinders 16, and limiting blocks 17. The specific structure and connection relationships are as follows:

[0033] The four corner cylinder mounting plates 15 are symmetrically fixed to the four corners of the rectangular platform 9. The corner cylinders 16 are fixed on the corner cylinder mounting plates 15, and the limiting blocks 17 are located on the output shafts of the corner cylinders 16.

[0034] like Figure 4 As shown, the pressing mechanism consists of a lifting cylinder 18, a mounting column 19, a mounting horizontal plate 20, a lifting guide shaft 21, a lifting horizontal plate 22, a pressing cylinder 23, a pressing plate 24, and an upper pad 25. The specific structure and connection relationships are as follows:

[0035] The lifting cylinder 18 is fixed to the platform 9 by the mounting column 19 and the mounting plate 20. The lifting guide shaft 21 and the output shaft of the lifting cylinder 18 are connected to the lifting plate 22. Two pressing cylinders 23 are fixed below the lifting plate 22. The pressing plate 24 is installed on the output shaft of the two pressing cylinders 23. The upper pad 25 is fixed on the lifting plate 22 and surrounds the pressing plate 24.

[0036] like Figure 5 As shown, the comb mechanism consists of a comb cylinder mounting plate 26, a comb cylinder 27, and a comb plate 28. The specific structure and connection relationships are as follows:

[0037] The two sets of comb cylinder mounting plates 26 are fixed on the left and right sides of the center position of the table panel 9, the comb cylinder 27 is mounted on the comb cylinder mounting plate 26, and the comb plate 28 is fixed on the comb cylinder 27.

[0038] like Figure 6 As shown, the housing pressing mechanism consists of a pressing fixing plate 29, a dual-position cylinder 30, a pressing guide shaft 31, a pressing plate 32, upper and lower positioning blocks 33, and left and right limiting blocks 34. The specific structure and connection relationship are as follows:

[0039] Two pressing and fixing plates 29 are fixed to the front and rear sides of the table panel 9 respectively. The dual-position cylinder 30 is fixed on the pressing and fixing plate 29. The pressing guide shaft 31 and the output shaft of the dual-position cylinder 30 are connected to the pressing plate 32. The upper and lower positioning blocks 33 are located on the upper and lower sides of the pressing plate 32, and the left and right limiting blocks 34 are located on the left and right sides of the pressing plate 32.

[0040] The mechanism is configured as follows:

[0041] During the first start-up phase, the four corner cylinders extend to limit the combination of the cooling pipe and heat dissipation belt at the four corners;

[0042] In the second start-up phase, the lifting cylinder descends and drives the pressing cylinder to extend, so that the pressing plate and the lifting plate together clamp the cooling pipe and heat dissipation strip to a predetermined height.

[0043] Subsequently, the comb cylinder extends, driving the comb plate to center and position the cooling pipe and heat dissipation belt assembly.

[0044] Next, the dual-position cylinder performs the first stroke, pressing the front C-shaped housing and the rear C-shaped housing into half position; then, the four corner cylinders, the lifting cylinder and the pressing cylinder retract, and the dual-position cylinder performs the second stroke, completely pressing the front C-shaped housing and the rear C-shaped housing to wrap the cooling pipe and heat dissipation strip assembly, completing the core assembly.

[0045] Working principle and process:

[0046] like Figure 1 As shown, the front C-shaped housing 6, the rear C-shaped housing 7, and the cooling pipe and heat dissipation belt assembly 8 are placed manually. The order is as follows: first place the rear C-shaped housing 7, then place the front C-shaped housing 6, then press the start button 10 for the first time to drive the four corner cylinders 16 to extend, and finally place the cooling pipe and heat dissipation belt assembly 8 manually.

[0047] like Figure 2 As shown, the start button 10 fixed on the panel 9 enables dual-hand start function, and the valve island 11 is responsible for driving various cylinders. The lifting cylinder 12 is in the extended position, and the lifting plate 13 is higher than the lower pad plate 14 by the thickness of a C-shaped housing. Thus, the lifting plate 13 can support the central part of the cooling pipe and heat dissipation belt assembly 8.

[0048] like Figure 3As shown, the four corner cylinders 16 are in their retracted position. When extended, they can limit the manual placement of the cooling pipe and heat sink assembly 8. At the same time, the limiting block 17 has a 15-degree guide angle, which can help to open the upper and lower wings of the C-shaped housing while the housing is pressed in to wrap the cooling pipe and heat sink assembly 8, so as to facilitate the pressing operation.

[0049] like Figure 4 As shown, after pressing the start button 10 again, the operation process is as follows: the lifting cylinder 18 descends, and the extending pressing cylinder 23 descends as well. At this time, the pressing plate 24 and the lifting plate 13 together apply pressure to the cooling pipe and heat sink assembly 8 to make it reach the required assembly height.

[0050] like Figure 5 As shown, the comb cylinder 27 extends, driving the comb plate 28 to extend and center the cooling pipe and heat dissipation strip assembly 8, so that the manually placed cooling pipe and heat dissipation strip inside are accurately centered.

[0051] like Figure 6 As shown, the first stroke of the dual-position cylinder 30 presses the housing into half of the cooling pipe and heat sink assembly 8. Then, the four-corner cylinder 16 retracts, the lifting cylinder 12 and the pressing cylinder 23 retract, and the dual-position cylinder 30 advances for the second stroke, completely pressing the housing into and enclosing the cooling pipe and heat sink assembly 8. Then, the dual-position cylinder 30 retracts completely, the comb cylinder 27 retracts, and the lifting cylinder 18 completes the core assembly process, at which point the finished product is manually removed.

[0052] This mechanism is a semi-automatic production equipment for water-cooled intercoolers operated by a single person. The corresponding product is a pipe and belt structure. This mechanism can assist manual assembly, improve assembly consistency, and increase production efficiency.

Claims

1. A C-shaped shell water-cooled intercooler core assembly mechanism, characterized in that, It includes an operating table, four corner limiting mechanisms, a pressing mechanism, a comb mechanism, and a housing pressing mechanism. The specific structure and connection relationship are as follows: The four-corner limiting mechanism is symmetrically arranged at the four corners of the operating table surface, and is used to limit the combination of cooling pipe and heat dissipation strip at the four corners; The comb mechanism is symmetrically arranged on the left and right sides of the center of the operating table, and is used to center and position the cooling pipe and heat dissipation strip combination. The pressing mechanism is located directly above the center of the operating table and is used in conjunction with the lifting mechanism to adjust the height of the cooling pipe and heat dissipation strip assembly. The housing pressing mechanism is symmetrically arranged on the front and rear sides of the operating table, and is used to press the front C-shaped housing and the rear C-shaped housing onto the cooling pipe and heat dissipation belt assembly one after the other. in, The operating platform includes a platform, a start button, a valve island, a lifting cylinder, a lifting plate, and a lower pad. The start button is fixed to the front left and right sides of the platform, the valve island is fixed to the rear left and right sides of the platform, the lifting cylinder is fixed to the center of the platform, the lifting plate is mounted on the output shaft of the lifting cylinder, and the lower pad is fixed to the platform and surrounds the lifting plate. The upper surface of the lifting plate is higher than the upper surface of the lower pad by the thickness of a C-shaped shell. The four-corner limiting mechanism includes a four-corner cylinder mounting plate, four-corner cylinders, and a limiting block. The four-corner cylinder mounting plate is fixed to the platform, the four-corner cylinders are fixed to the four-corner cylinder mounting plate, and the limiting block is mounted on the output shaft of the four-corner cylinder. The combing mechanism includes a combing cylinder mounting plate, a combing cylinder, and a combing plate. The combing cylinder mounting plate is fixed to the platform, the combing cylinder is fixed to the combing cylinder mounting plate, and the combing plate is mounted on the output shaft of the combing cylinder. The pressing mechanism includes a lifting cylinder, a mounting column, a mounting horizontal plate, a lifting guide shaft, a lifting horizontal plate, a pressing cylinder, a pressing plate, and an upper pad. The lifting cylinder is fixed to the platform via the mounting column and the mounting horizontal plate. The lifting guide shaft and the output shaft of the lifting cylinder are connected to the lifting horizontal plate. The pressing cylinder is fixed to the lifting horizontal plate. The pressing plate is mounted on the output shaft of the pressing cylinder. The upper pad is fixed to the lifting horizontal plate and surrounds the pressing plate. The housing pressing mechanism includes a pressing fixing plate, a dual-position cylinder, a pressing guide shaft, a pressing plate, upper and lower positioning blocks, and left and right limiting blocks. The pressing fixing plate is fixed to the front and rear sides of the table panel. The dual-position cylinder is fixed to the pressing fixing plate. The pressing guide shaft and the output shaft of the dual-position cylinder are connected to the pressing plate. The upper and lower positioning blocks and the left and right limiting blocks are respectively arranged on the upper and lower and left and right sides of the pressing plate.

2. The C-type shell water-cooled intercooler core assembly mechanism according to claim 1, characterized in that, The limiting block is provided with an angle to help open the upper and lower wings of the C-shaped shell when the shell is pressed in so as to completely wrap the cooling pipe and heat dissipation belt combination.

3. The C-type shell water-cooled intercooler core assembly mechanism according to claim 1 or 2, characterized in that, The start button is a two-hand start button, which is located on the left and right front sides of the table panel to enable safe start-up with both hands.

4. The C-type shell water-cooled intercooler core assembly mechanism according to any one of claims 1-3, characterized in that, The dual-position cylinder has two strokes and works in conjunction with the pressing cylinder and the lifting cylinder to achieve step-by-step positioning of the pipes and heat dissipation strips and step-by-step pressing of the housing when the C-shaped housing completely encloses the cooling pipes and heat dissipation strips without any support space.

5. The C-type shell water-cooled intercooler core assembly mechanism according to claim 1 or 2, characterized in that, The limiting block has a guide angle of 15 degrees.

Images