Polishing device for rapid loading station warehouse processing
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG SHIQIANG INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-06-24
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的是解决通过人工手持角磨机进行打磨,但是此类打磨的方式效率较低且人工成本较高的问题而提出的快速装车站仓加工用打磨装置
[0014] In this invention, by setting up a grinding mechanism, when grinding the silo plate, the silo plate is placed inside the placement groove on the outer surface of the frame. The position of the frame plate is adjusted by operating the hydraulic rod. The second servo motor on the outer surface of the frame rod drives the sanding belt to rotate, which can grind a vertical surface on one part of the outer surface of the silo plate. The position of the sanding belt can be adjusted to grind multiple parts of the surface of the silo plate. Compared with manual grinding with an angle grinder, this method is more efficient and lower in cost.
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Figure CN224601255U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grinding device technology, and in particular to a grinding device for rapid loading and processing of warehouses. Background Technology
[0002] A rapid loading station is an automated equipment used for efficient and quantitative loading of bulk materials (such as coal, ore, cement, etc.), and is widely used in mines, ports, railways and other scenarios.
[0003] The panels of the station compartments in the rapid loading station are usually welded from high-strength steel plates. After a single panel is welded, a grinding device is usually used to grind the welded joints of the panel. Grinding is usually done manually by hand with an angle grinder, but this grinding method is inefficient and has high labor costs. Utility Model Content
[0004] The purpose of this invention is to solve the problem that manual hand-held angle grinders are inefficient and have high labor costs, and to propose a grinding device for rapid loading and processing of warehouses.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a grinding device for processing quick-loading station warehouses, including a frame, a control box is provided on one side of the frame, a placement groove for accommodating quick-loading station warehouse plates is provided on one side of the outer surface of the frame, and a grinding mechanism for grinding the warehouse plates is provided at the top of the frame.
[0006] Furthermore, the grinding mechanism includes a hydraulic rod, which is installed on one side of the frame. The output rod of the hydraulic rod is fitted with a support plate, the bottom end of which slides on the bottom of the inner wall of the frame. A support rod is slidably connected to the outer surface of the support plate. A second servo motor is installed on one side of the top of the support rod. A shaft is rotatably connected to the upper and lower ends of the inner wall of the support rod. A pulley is installed on the outer surface of each shaft, and a belt is fitted on the outer surface of the pulley. A rotating disk is fixedly connected to one end of each shaft, and a sanding belt is fitted on the outer surface of the rotating disk. The output end of the second servo motor is connected to one end of one shaft via a coupling. Two sets of electric push rods are installed on one side of the frame. A pressure plate is installed on the output rod of each electric push rod, and one side of the pressure plate slides on the outer surface of the frame near the placement slot.
[0007] Furthermore, a first servo motor is provided on one side of the top of the frame plate. The output end of the first servo motor is equipped with a lead screw through a coupling. The two ends of the lead screw rotate on both sides of the inner wall of the frame plate, and the outer surface of the lead screw is threadedly connected to the top of the inner wall of the frame rod.
[0008] Furthermore, two positioning rods are fixedly connected to one side of the frame plate, and the bottom ends of the positioning rods slide on the outer surface of the frame.
[0009] Furthermore, an anti-slip plate is fixedly connected to the end of the pressure plate away from the electric push rod. The anti-slip plate is made of rubber.
[0010] Furthermore, the outer surface of the frame is provided with a collection mechanism, which includes a collection plate. The top of the collection plate is provided with a collection groove, and the bottom of the frame is provided with a rectangular groove. The inner walls of the rectangular groove are provided with sliding grooves on both sides, and the collection plate slides on the inner walls of the sliding grooves.
[0011] Furthermore, two support blocks are fixedly connected to one side of the frame, and the distance between the two support blocks is adapted to the width of the collection plate.
[0012] Furthermore, a pull rod is fixedly connected to one end of the collecting plate, and the outer surface of the pull rod is U-shaped.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] In this invention, by setting up a grinding mechanism, when grinding the silo plate, the silo plate is placed inside the placement groove on the outer surface of the frame. The position of the frame plate is adjusted by operating the hydraulic rod. The second servo motor on the outer surface of the frame rod drives the sanding belt to rotate, which can grind a vertical surface on one part of the outer surface of the silo plate. The position of the sanding belt can be adjusted to grind multiple parts of the surface of the silo plate. Compared with manual grinding with an angle grinder, this method is more efficient and lower in cost. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a three-dimensional structural diagram of the frame of this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the frame plate of this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the collecting plate of this utility model.
[0019] Legend: 1. Frame; 2. Grinding mechanism; 3. Collection mechanism; 4. Control box; 5. Placement slot; 21. Hydraulic rod; 22. Frame plate; 23. First servo motor; 24. Lead screw; 25. Frame rod; 26. Second servo motor; 27. Shaft; 28. Rotary disk; 29. Sanding belt; 210. Electric push rod; 211. Pressure plate; 212. Anti-slip plate; 213. Positioning rod; 31. Rectangular slot; 32. Slide groove; 33. Collection plate; 34. Support block; 35. Pull rod. Detailed Implementation
[0020] Example 1, as Figure 1-2 As shown, the grinding device for processing the quick loading station warehouse includes a frame 1, a control box 4 is provided on one side of the frame 1, a placement groove 5 for accommodating the quick loading station warehouse plate is provided on one side of the outer surface of the frame 1, and a grinding mechanism 2 for grinding the warehouse plate is provided at the top of the frame 1.
[0021] Reference Figure 1-4 As shown in this embodiment: the grinding mechanism 2 includes a hydraulic rod 21, which is installed on one side of the frame 1. The output rod of the hydraulic rod 21 is mounted on a support plate 22. The bottom end of the support plate 22 slides on the bottom end of the inner wall of the frame 1. A support rod 25 is slidably connected to the outer surface of the support plate 22. A second servo motor 26 is provided on one side of the top end of the support rod 25. A shaft 27 is rotatably connected to the upper and lower ends of the inner wall of the support rod 25. The outer surfaces of the two shafts 27 are respectively provided with pulleys, and belts are sleeved on the outer surfaces of the pulleys. Two shafts 27 are fixedly connected to one end of a rotating disk 28. A sanding belt 29 is fitted on the outer surface of the rotating disk 28. The output end of the second servo motor 26 is connected to one end of one shaft 27 via a coupling. Two sets of electric push rods 210 are provided on one side of the frame 1. A pressure plate 211 is installed on the output rod of the electric push rod 210. One side of the pressure plate 211 slides on the outer surface of the frame 1 near the placement groove 5. When using the grinding device, the plate to be ground is placed vertically in the placement groove 5 on the outer surface of the frame 1. Subsequently, the two electric push rods 210 on one side of the frame 1 retract, pulling the pressure plate 211 downward on the outer surface of the frame 1, so that one end of the pressure plate 211 presses against the top of the bin plate, restricting the position of the bin plate on one side of the frame 1. Then, the hydraulic rod 21 extends to control the frame plate 22 to slide towards the placement slot 5 at the top of the frame 1, so that the sanding belt 29 on the outside of the rotating disk 28 at one end of the two shafts 27 fits against the area on the outer surface of the bin plate that needs to be sanded. Then, the second servo motor 26 at the top of the frame rod 25 drives... One shaft 27 rotates, and the pulley and belt on the outer surface of the shaft 27 drive the two shafts 27 to rotate synchronously. The rotating disk 28 at one end of the shaft 27 drives the sanding belt 29 to rotate, and the sanding belt 29 polishes the outer surface of the bin plate. After polishing, the operation of the second servo motor 26 is stopped, and the hydraulic rod 21 is operated to retract and pull the frame plate 22 to move away from the placement slot 5. Then, the electric push rod 210 is operated to extend and push the pressure plate 211 to rise to release the fixation of the bin plate. Finally, the bin plate is taken out.
[0022] Reference Figure 2-4As shown in this embodiment: a first servo motor 23 is provided on one side of the top of the frame plate 22. The output end of the first servo motor 23 is connected to a lead screw 24 via a coupling. The two ends of the lead screw 24 rotate on both sides of the inner wall of the frame plate 22. The outer surface of the lead screw 24 is threadedly connected to the top of the inner wall of the frame rod 25. When grinding the bin plate, after grinding one surface of the bin plate, the first servo motor 23 can be operated to drive the lead screw 24 to rotate, controlling the frame rod 25 to move horizontally on the outer surface of the frame plate 22. This adjusts the horizontal position of the frame rod 25 and the sanding belt 29, allowing the sanding belt to move horizontally. The belt 29 can grind another part of the outer surface of the silo plate. By setting the grinding mechanism 2, when grinding the silo plate, the silo plate is placed in the placement groove 5 on the outer surface of the frame 1. The hydraulic rod 21 is operated to adjust the position of the frame plate 22. The second servo motor 26 on the outer surface of the frame rod 25 drives the sanding belt 29 to rotate, which can grind a vertical surface on one part of the outer surface of the silo plate. The position of the sanding belt 29 can be adjusted to grind multiple parts of the silo plate surface. Compared with manual grinding with an angle grinder, it is more efficient and lower in cost.
[0023] Reference Figure 2-4 As shown in this embodiment: Two positioning rods 213 are fixedly connected to one side of the shelf plate 22. The bottom ends of the positioning rods 213 slide on the outer surface of the frame 1. When the hydraulic rod 21 controls the shelf plate 22 to move on the surface of the frame 1, the bottom ends of the two positioning rods 213 will slide on the outer surface of the frame 1. The positioning rods 213 can limit the angle between the shelf plate 22 and the frame 1 to prevent the shelf plate 22 from tilting. The end of the pressure plate 211 away from the electric push rod 210 is fixedly connected to an anti-slip plate 212. The anti-slip plate 212 is made of rubber. By setting the anti-slip plate 212, the bottom end of the pressure plate 211 is less likely to slide accidentally when it presses against the top surface of the bin plate, making the bin plate more stable.
[0024] Reference Figure 1-4 As shown in this embodiment: a collection mechanism 3 is provided on the outer surface of the frame 1. The collection mechanism 3 includes a collection plate 33. A collection groove is provided at the top of the collection plate 33, and a rectangular groove 31 is provided at the bottom of the frame 1. Sliding grooves 32 are provided on both sides of the inner wall of the rectangular groove 31. The collection plate 33 slides on the inner wall of the sliding groove 32. When using the grinding device, one end of the collection plate 33 can be inserted into the interior of the sliding groove 32. The collection plate 33 is pushed so that it is completely inside the sliding groove 32. When the grinding mechanism 2 grinds the bin plate, the debris generated will fall through the rectangular groove 31 on the outer surface of the frame 1 into the collection groove at the top of the collection plate 33 for easy collection. The collection plate 33 can be removed by pulling the collection plate 33 to move it outward from the sliding groove 32 and cleaning the debris inside the collection groove.
[0025] Reference Figure 2-4As shown in this embodiment: Two support blocks 34 are fixedly connected to one side of the frame 1. The distance between the two support blocks 34 is adapted to the width of the collection plate 33. When the collection plate 33 is pulled into the slide 32 or slides out of the slide 32, the bottom two sides of the collection plate 33 can rest on the top of the support blocks 34. The support blocks 34 support the collection plate 33, thereby improving the stability of the collection plate 33 when it enters or slides out of the slide 32. One end of the collection plate 33 is fixedly connected to a pull rod 35. The outer surface of the pull rod 35 is U-shaped. Holding the outer surface of the U-shaped pull rod 35 makes it easier to pull the collection plate 33 to move inside the slide 32 and remove the collection plate 33.
[0026] Working principle: When using the grinding device, first insert one end of the collecting plate 33 into the interior of the sliding groove 32, and push the collecting plate 33 so that it is completely inside the sliding groove 32. Then, place the bin plate to be ground vertically in the placement groove 5 on the outer surface of the frame 1. Operate the two electric push rods 210 on one side of the frame 1 to retract and pull the pressure plate 211 downward on the outer surface of the frame 1, so that one end of the pressure plate 211 presses against the top of the bin plate, restricting the position of the bin plate on one side of the frame 1. Then, operate the hydraulic rod 21 to extend and control the frame plate 22 to slide towards the placement groove 5 at the top of the frame 1, so that the sanding belt 29 on the outer side of the rotating disk 28 at one end of the two shafts 27 fits against the position to be ground on the outer surface of the bin plate. Then, operate the second servo motor 26 at the top of the frame rod 25 to drive one shaft 27 to rotate, and through the pulley and leather on the outer surface of the shaft 27... The belt drive causes the two shafts 27 to rotate synchronously. The rotating disk 28 at one end of the shaft 27 drives the sanding belt 29 to rotate. The sanding belt 29 polishes one part of the outer surface of the bin plate. After polishing, the first servo motor 23 drives the lead screw 24 to rotate and control the frame rod 25 to move horizontally on the outer surface of the frame plate 22. This adjusts the horizontal position of the frame rod 25 and the sanding belt 29, allowing the sanding belt 29 to polish another part of the outer surface of the bin plate. After polishing, the operation of the second servo motor 26 is stopped. Then, the hydraulic rod 21 is operated to retract and pull the frame plate 22 away from the placement groove 5. Then, the electric push rod 210 is operated to extend and push the pressure plate 211 to rise and release the bin plate. Finally, the bin plate is removed and the collection plate 33 is pulled to move outward of the slide groove 32. The collection plate 33 can be removed to clean the debris inside the collection groove.
[0027] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any other way. Any person skilled in the art may use the disclosed technical content to make changes or modifications to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the scope of the utility model's technical solution, still fall within the protection scope of this utility model's technical solution. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.
Claims
1. A grinding device for rapid loading and processing of warehouses, comprising a frame (1), characterized in that: A control box (4) is provided on one side of the frame (1). A placement slot (5) for accommodating the quick-loading station pallet is opened on one side of the outer surface of the frame (1). A grinding mechanism (2) for grinding the pallet is provided at the top of the frame (1). The grinding mechanism (2) includes a hydraulic rod (21), which is installed on one side of the frame (1). A frame plate (22) is installed on the output rod of the hydraulic rod (21). The bottom end of the frame plate (22) slides on the bottom end of the inner wall of the frame (1). A frame rod (25) is slidably connected to the outer surface of the frame plate (22). A second servo motor (26) is provided on one side of the top of the frame rod (25). A shaft (27) is rotatably connected to the upper and lower ends of the inner wall of the frame rod (25). A pulley is provided on the outer surface of the two shafts (27). A sleeve is fitted on the outer surface of the pulley. The belt has a rotating disk (28) fixedly connected to one end of each of the two shafts (27). The outer surface of the rotating disk (28) is fitted with a sanding belt (29). The output end of the second servo motor (26) is connected to one end of a shaft (27) via a coupling. Two sets of electric push rods (210) are provided on one side of the frame (1). The output rod of the electric push rod (210) is fitted with a pressure plate (211). One side of the pressure plate (211) slides on the outer surface of the frame (1) near the placement slot (5). A first servo motor (23) is provided on one side of the top of the frame plate (22). The output end of the first servo motor (23) is fitted with a lead screw (24) via a coupling. The two ends of the lead screw (24) rotate on both sides of the inner wall of the frame plate (22). The outer surface of the lead screw (24) is threadedly connected to the top of the inner wall of the frame rod (25).
2. The grinding device for rapid loading and processing of warehouses according to claim 1, characterized in that: Two positioning rods (213) are fixedly connected to one side of the frame plate (22), and the bottom end of the positioning rods (213) slides on the outer surface of the frame (1).
3. The grinding device for rapid loading and processing of warehouses according to claim 2, characterized in that: The pressure plate (211) is fixedly connected to an anti-slip plate (212) at the end away from the electric push rod (210). The anti-slip plate (212) is made of rubber.
4. The grinding device for rapid loading and processing of warehouses according to claim 3, characterized in that: The outer surface of the frame (1) is provided with a collection mechanism (3), which includes a collection plate (33). The top of the collection plate (33) is provided with a collection groove, and the bottom of the frame (1) is provided with a rectangular groove (31). The inner walls of the rectangular groove (31) are provided with sliding grooves (32), and the collection plate (33) slides on the inner wall of the sliding groove (32).
5. The grinding device for rapid loading and processing of warehouses according to claim 4, characterized in that: Two support blocks (34) are fixedly connected to one side of the frame (1), and the distance between the two support blocks (34) is adapted to the width of the collection plate (33).
6. The grinding device for rapid loading and processing of warehouses according to claim 5, characterized in that: One end of the collecting plate (33) is fixedly connected to a pull rod (35), and the outer surface of the pull rod (35) is U-shaped.