A two-in-one feeding and discharging device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU DESAY BATTERY
- Filing Date
- 2025-08-20
- Publication Date
- 2026-08-07
AI Technical Summary
然而,人工重新放置产品这一环节,要求工作人员在各个工位之间来回移动,这一过程很容易造成生产线出现停滞状况,或是使生产节拍延长
本实用新型提供的一种二合一上下料设备,通过双向输送皮带机构于上下料搬运机构的配合,完成NG产品的自动化下料以及复核后的自动化上料,进而提高检测工序的生产效率。其中,双向输送皮带机构将NG下料皮带组件和OK上料皮带组件集成于一体,缩小了所占据的体积,有利于人工对NG产品进行复核并及时将误判产品通过OK上料皮带组件重新进行上料,使生产的节奏得到控制,提高生产效率。
Smart Images

Figure CN224603843U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery technology, specifically relating to a two-in-one loading and unloading device. Background Technology
[0002] Battery production encompasses multiple processes, including material preparation, cell assembly, and packaging. Among these, the testing process, involving internal resistance testing, charge-discharge cycling, identification of visual defects, and electrolyte composition analysis, is crucial for ensuring battery safety and consistency. Currently, most battery manufacturers utilize automated equipment to replace manual labor, thereby improving production efficiency.
[0003] In the specific battery production and testing process, batteries are typically loaded into carriers and transported from the previous production line to the testing stage. When a battery is found to be substandard, a robotic arm removes it from the assembly line for further processing. However, due to the inherent errors in automated testing, manual verification is usually required. If a misjudgment is found during manual verification, the qualified product must be placed back into the carrier before being transported to the next stage. However, this manual repositioning requires workers to move back and forth between workstations, which can easily cause production line stagnation or extend the production cycle time. This problem is particularly pronounced in high-capacity production scenarios, becoming a bottleneck restricting production efficiency.
[0004] Therefore, how to provide a device that effectively improves the production efficiency of the testing process is a problem that urgently needs to be solved by personnel in related technical fields. Summary of the Invention
[0005] To address the shortcomings of the existing technology, this utility model provides a two-in-one loading and unloading device. By integrating the NG unloading belt assembly and the OK loading belt assembly into a bidirectional conveyor belt mechanism, and cooperating with the loading and unloading handling mechanism, it completes the automated unloading of NG products and the automated loading after verification, thereby improving the production efficiency of the inspection process.
[0006] The technical effects to be achieved by this utility model are realized through the following technical aspects: This utility model provides a two-in-one loading and unloading device, including... A bidirectional conveyor belt mechanism includes a conveyor base and an NG unloading belt assembly and an OK loading belt assembly mounted on the conveyor base. The conveying directions of the NG unloading belt assembly and the OK loading belt assembly are parallel and opposite. The bidirectional conveyor belt mechanism is provided with a verification end and a material end. A loading and unloading tilting mechanism is located at the material end of the bidirectional conveyor belt mechanism; and The loading and unloading conveying mechanism is located near the material end. The loading and unloading conveying mechanism includes a motion module, an adsorption component, and a first gripper component and a second gripper component symmetrically arranged on both sides of the adsorption component. The drive end of the motion module is connected to the adsorption component, the first gripper component, and the second gripper component.
[0007] Preferably, the conveying base is provided with horizontally arranged connecting shafts at both the verification end and the material end. One end of the NG unloading belt assembly and the OK loading belt assembly are jointly sleeved on the connecting shaft at the verification end, and the other end is jointly sleeved on the connecting shaft at the material end. The NG unloading belt assembly and the OK loading belt assembly are fixed to the conveying base through the connecting shafts.
[0008] Preferably, the loading and unloading tilting mechanism includes a unloading tilting component and an loading tilting component. The unloading tilting component is located at the material end of the NG unloading belt assembly, and the loading tilting component is located at the material end of the OK loading belt assembly.
[0009] Preferably, the unloading and flipping assembly includes a first rotating module and a first rotating platform rotatably connected to the first rotating module; The feeding and flipping assembly includes a second rotating module and a second rotating platform rotatably connected to the second rotating module.
[0010] Preferably, the OK feeding belt assembly includes a first conveyor belt and a positioning block, wherein the positioning block is connected to the conveyor base and is located above the first conveyor belt.
[0011] Preferably, the first rotating platform is located above the NG unloading conveyor belt assembly.
[0012] Preferably, both the first gripper assembly and the second gripper assembly include symmetrically arranged gripping blocks.
[0013] Preferably, the two-in-one loading and unloading equipment further includes a visual positioning mechanism, which is located downstream of the loading and flipping component.
[0014] Preferably, the two-in-one loading and unloading equipment further includes a barcode scanning vision component, which is adjacent to the loading and flipping component.
[0015] Preferably, it also includes a battery transport mechanism, which includes a battery transport line and a carrier disposed on the battery transport line.
[0016] In summary, this utility model has at least the following advantages: This utility model provides a two-in-one loading and unloading device. Through the cooperation of a bidirectional conveyor belt mechanism and a loading and unloading handling mechanism, it automates the unloading of NG (Not Good) products and the automatic loading of correct products after verification, thereby improving the production efficiency of the inspection process. Specifically, the bidirectional conveyor belt mechanism integrates the NG unloading belt assembly and the OK loading belt assembly into one unit, reducing the occupied volume. This facilitates manual verification of NG products and allows for the timely reloading of misjudged products via the OK loading belt assembly, thus controlling the production rhythm and improving production efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the two-in-one loading and unloading device provided in Embodiment 1 of this utility model; Figure 2 This is a schematic diagram of the bidirectional conveyor belt mechanism provided in Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the loading and unloading conveying mechanism provided in Embodiment 1 of this utility model; Figure 4 This is a schematic diagram of the structure of the first gripping assembly, the adsorption assembly, and the second gripping assembly provided in Embodiment 1 of this utility model; Figure 5 This is a schematic diagram of the loading and unloading tilting mechanism provided in Embodiment 1 of this utility model; Figure 6 This is a schematic diagram of the material feeding and turning assembly provided in Embodiment 1 of this utility model; Figure 7 This is a schematic diagram of the structure of the feeding and flipping assembly provided in Embodiment 2 of this utility model; Figure 8 This is a schematic diagram of the visual positioning mechanism provided in Embodiment 3 of this utility model; Marked in the image: 100. Bidirectional conveyor belt mechanism; 110. Conveyor base; 120. NG unloading belt assembly; 121. Second conveyor belt; 130. OK loading belt assembly; 131. First conveyor belt; 132. Positioning block; 140. Connecting shaft; 200. Loading / unloading tilting mechanism; 210. Unloading tilting assembly; 211. First rotating module; 212. First rotating platform; 220. Loading tilting assembly; 221. Second rotating module; 222. Second rotating platform; 300. Loading and unloading conveying mechanism; 310. Motion module; 320. Adsorption assembly; 330. First gripper assembly; 340. Second gripper assembly; 350. Connecting assembly; 301. Clamping block; 400. Visual positioning mechanism; 500. Scanning vision components; 600. Battery delivery mechanism. Detailed Implementation
[0018] To facilitate understanding of the present invention, a more comprehensive description will be given below in conjunction with the accompanying drawings and specific embodiments. The drawings illustrate preferred embodiments of the invention. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.
[0019] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.
[0020] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0022] For ease of understanding, it should be noted that the X-axis in the graph represents the horizontal direction, the Y-axis represents the vertical direction, and the Z-axis represents the vertical direction.
[0023] Example 1: Please see Figures 1 to 6 This embodiment provides a two-in-one loading and unloading device, which is used in the battery testing process to unload NG batteries and load qualified batteries after verification, thereby effectively improving production efficiency.
[0024] Specifically, a two-in-one loading and unloading device includes a bidirectional conveyor belt mechanism 100, a loading and unloading tilting mechanism 200, and a loading and unloading handling mechanism 300. The bidirectional conveyor belt mechanism 100 includes a conveyor base 110, an NG unloading belt assembly 120, and an OK loading belt assembly 130. The NG unloading belt assembly 120 and the OK loading belt assembly 130 are located side-by-side on the conveyor base 110, and their conveying directions are parallel and opposite. The bidirectional conveyor belt mechanism 100 is generally provided with a verification end and a material end. The NG unloading belt assembly 120 conveys from the material end to the verification end, used to transfer NG products to the verification end for manual verification. The OK loading belt assembly 130 conveys from the verification end to the material end. If, at the verification end of the bidirectional conveyor belt mechanism 100, a manual check reveals that the machine has mistakenly identified a product as NG, the misidentified product can be promptly transferred from the NG unloading belt assembly 120 to the OK loading belt assembly 130, thus allowing the misidentified product to be reloaded. In this embodiment, the material end is the right end of the bidirectional conveyor belt mechanism 100, and the verification end is the left end of the bidirectional conveyor belt mechanism.
[0025] The loading and unloading handling mechanism 300 is located at the material end of the bidirectional conveyor belt mechanism 100, realizing the handling of products between the bidirectional conveyor belt mechanism 100 and the battery conveying mechanism 600. The battery conveying mechanism 600 is a conveying mechanism connecting the previous process and this inspection and verification process. The battery conveying mechanism 600 includes a battery transmission line and a carrier disposed on the battery transmission line.
[0026] The loading / unloading conveying mechanism 300 includes a motion module 310, an adsorption component 320, and a first gripper component 330 and a second gripper component 340 symmetrically arranged on both sides of the adsorption component 320. The drive end of the motion module 310 is connected to the adsorption component 320, the first gripper component 330, and the second gripper component 340. In this embodiment, the motion module 310 is the robotic arm of a 4-axis robot, used to drive the movement of the adsorption component 320, the first gripper component 330, and the second gripper component 340. In this embodiment, the loading / unloading conveying mechanism 300 also includes a connecting component 350. The upper end of the connecting component 350 is directly connected to the drive end of the motion module 310, and the first gripper component 330 and the second gripper component 340 are respectively connected to the left and right sides of the connecting component 350. The adsorption component 320 is connected below the connecting component 350.
[0027] The loading / unloading tilting mechanism 200 is located at the material end of the bidirectional conveyor belt mechanism 100. Batteries on the battery conveying mechanism 600 are typically placed vertically in the carrier. Therefore, to facilitate subsequent transport and reloading of NG products, the loading / unloading tilting mechanism 200 is used to change the battery's orientation from vertical to horizontal.
[0028] When the two-in-one loading and unloading equipment is in operation, the first gripping assembly 330 grips the vertically oriented NG (Not Found) product from the battery conveying mechanism 600 and transports it to the loading and unloading tilting mechanism 200, causing the NG product to flip from the vertical turntable to a horizontal position. Then, the adsorption assembly 320 adsorbs the horizontally placed NG product and moves it to the NG unloading belt assembly 120 for manual verification. If the verification confirms it is an NG product, manual unloading is performed. If the verification indicates the NG product is a misjudgment, the manual removal of the misjudged product is moved to the OK loading belt assembly 130. The adsorption assembly 320 adsorbs the product from the OK loading belt and transports it to the loading and unloading tilting mechanism 200, flipping the product from a horizontal position to a vertical position. The second gripping assembly 340 then grips the product and transports it back to the carrier, achieving reloading of the product. Both the first gripping assembly 330 and the second gripping assembly 340 include symmetrically arranged gripping blocks 301. In this process, the first gripping assembly 330 and the second gripping assembly 340 are used to grip batteries placed vertically. The adsorption assembly 320 may include a vacuum suction cup for adsorbing batteries placed horizontally.
[0029] Thus, the two-in-one loading and unloading equipment completes the automated unloading of NG products and the automated loading after verification, effectively improving the production efficiency of the inspection process. Among them, the bidirectional conveyor belt mechanism 100 integrates the NG unloading belt assembly 120 and the OK loading belt assembly 130 into one unit, reducing the volume occupied. This facilitates manual verification of NG products and timely reloading of misjudged products via the OK loading belt assembly 130, thereby controlling the production rhythm and improving production efficiency.
[0030] like Figure 5 and Figure 6 As shown, the loading / unloading tilting mechanism 200 includes a loading tilting component 210 and a loading tilting component 220. The loading tilting component 210 is located at the material end of the NG loading conveyor belt, and the loading tilting component 220 is located at the material end of the OK loading conveyor belt. The loading tilting component 210 includes a first rotating module 211 and a first rotating platform 212 rotatably connected to the first rotating module 211; the loading tilting component 220 includes a second rotating module 221 and a second rotating platform 222 rotatably connected to the second rotating module 221. In this embodiment, the first rotating platform 212 is located above the NG loading conveyor belt assembly 120, facilitating the first gripping component 330 to quickly transport products between the first rotating platform 212 and the NG loading conveyor belt assembly 120.
[0031] Back Figure 2In this embodiment, the bidirectional conveyor belt mechanism 100 has a horizontally arranged connecting shaft 140 on both the verification end and the material end of the conveyor base 110. The OK feeding belt assembly 130 includes a first conveyor belt 131, and the NG unloading belt assembly 120 includes a second conveyor belt 121. One end of the first conveyor belt 131 and the second conveyor belt 121 are jointly sleeved on the connecting shaft 140 at the verification end, and the other end is jointly sleeved on the connecting shaft 140 at the material end. The NG unloading belt assembly 120 and the OK feeding belt assembly 130 are fixed to the conveyor base 110 through the connecting shaft 140. The NG unloading belt assembly 120 and the OK feeding belt assembly 130 are arranged side by side on the conveyor base 110, and the distance between them is as small as possible so that manual transfer of misjudged NG products can be achieved quickly.
[0032] The OK feeding belt assembly 130 also includes a positioning block 132, which is connected to the conveyor base 110 and located above the first conveyor belt 131. The positioning block 132 is used to limit and position the products transported on the first conveyor belt 131 so that the loading and unloading handling assembly can pick up the products.
[0033] Example 2: This embodiment makes further structural optimizations based on Embodiment 1. Please refer to Embodiment 1 for further details. Figure 7 The differences are explained below.
[0034] The two-in-one loading and unloading equipment provided in this embodiment also includes a barcode scanning vision component 500, which is adjacent to the loading and flipping component 220. When the product is flipped by the loading and flipping component 220, the barcode scanning vision component 500 can scan the corresponding product code on the product to facilitate subsequent traceability of the product's production process.
[0035] Example 3: This embodiment further optimizes the structure based on embodiment 2. Please refer to embodiment 1 for further details. Figure 8 The differences are explained below.
[0036] The two-in-one loading and unloading equipment also includes a vision positioning mechanism 400, which is located downstream of the loading and flipping assembly 220. After the product moves from the OK loading belt assembly 130 to the loading and flipping assembly 220 and is flipped, the loading and unloading conveying mechanism 300 picks up the product and moves it to the vision positioning mechanism 400, which scans the position of the product and obtains position and other information so that the product can be accurately placed into the battery carrier in the future.
[0037] The above description is merely an example and illustration of the structure of this invention, and while the description is specific and detailed, it should not be construed as limiting the scope of this invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this invention, and these obvious substitutions all fall within the protection scope of this invention.
Claims
1. A two-in-one loading and unloading device, characterized in that, include A bidirectional conveyor belt mechanism (100) includes a conveyor base (110) and an NG unloading belt assembly (120) and an OK loading belt assembly (130) mounted on the conveyor base (110). The conveying directions of the NG unloading belt assembly (120) and the OK loading belt assembly (130) are parallel and opposite. The bidirectional conveyor belt mechanism (100) is provided with a verification end and a material end. A loading and unloading tilting mechanism (200) is provided at the material end of the bidirectional conveyor belt mechanism (100); as well as The loading and unloading conveying mechanism (300) is located near the material end. The loading and unloading conveying mechanism (300) includes a motion module (310), an adsorption component (320), and a first gripper component (330) and a second gripper component (340) symmetrically arranged on both sides of the adsorption component (320). The driving end of the motion module (310) is connected to the adsorption component (320), the first gripper component (330), and the second gripper component (340).
2. The two-in-one loading and unloading equipment according to claim 1, characterized in that, The conveying base (110) is provided with horizontally arranged connecting shafts (140) at both the verification end and the material end. One end of the NG unloading belt assembly (120) and the OK loading belt assembly (130) are jointly sleeved on the connecting shaft (140) at the verification end, and the other end is jointly sleeved on the connecting shaft (140) at the material end. The NG unloading belt assembly (120) and the OK loading belt assembly (130) are fixed to the conveying base (110) through the connecting shafts (140).
3. The two-in-one loading and unloading equipment according to claim 1, characterized in that, The loading and unloading flipping mechanism (200) includes a unloading flipping component (210) and an loading flipping component (220). The unloading flipping component (210) is located at the material end of the NG unloading belt assembly (120), and the loading flipping component (220) is located at the material end of the OK loading belt assembly (130).
4. The two-in-one loading and unloading equipment according to claim 3, characterized in that, The unloading and turning assembly (210) includes a first rotating module (211) and a first rotating platform (212) rotatably connected to the first rotating module (211); The loading and turning assembly (220) includes a second rotating module (221) and a second rotating platform (222) rotatably connected to the second rotating module (221).
5. The two-in-one loading and unloading equipment according to claim 1, characterized in that, The OK feeding belt assembly (130) includes a first conveyor belt (131) and a positioning block (132). The positioning block (132) is connected to the conveyor base (110) and is located above the first conveyor belt (131).
6. The two-in-one loading and unloading equipment according to claim 4, characterized in that, The first rotating platform (212) is located above the NG unloading belt assembly (120).
7. The two-in-one loading and unloading equipment according to claim 1, characterized in that, Both the first gripper assembly (330) and the second gripper assembly (340) include symmetrically arranged gripping blocks.
8. The two-in-one loading and unloading equipment according to claim 3, characterized in that, The two-in-one loading and unloading equipment also includes a visual positioning mechanism (400), which is located downstream of the loading and flipping assembly (210).
9. The two-in-one loading and unloading equipment according to claim 3, characterized in that, The two-in-one loading and unloading equipment also includes a barcode scanning vision component (500), which is adjacent to the loading and flipping component (220).
10. The two-in-one loading and unloading equipment according to any one of claims 1-9, characterized in that, It also includes a battery transport mechanism (600), which includes a battery transport line and a carrier disposed on the battery transport line.