Efficient biochemical sludge dewatering device

CN224604851UActive Publication Date: 2026-08-07秦皇岛澈源环保科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
秦皇岛澈源环保科技有限公司
Filing Date
2025-07-24
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种高效生化污泥脱水装置,以解决上述背景技术中提出的上述装置在进行脱水时,排料口处缺少对应的抵触机构,从而螺旋挤压机构在排料时,孔洞空间固定,不能根据排料口大小的改变,从而改变排料挤压力,这样在进行反复生化污泥脱水时不是很高效的问题

Benefits of technology

[0019]1、本实用新型中,抵触定位机构可以在锥形螺旋杆脱水机构的左端排料处进行抵触,使得可以改变锥形螺旋杆脱水机构左端排料区域的大小,根据每次对相同生化污泥脱水物料进行排料间隙的改变,从而生化污泥在脱水时更加高效。

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Abstract

The utility model discloses a kind of efficient biochemical sludge dewatering devices, including: bottom placement bedplate;Dewatering collection mechanism, the upper end of the dewatering collection mechanism is fixedly connected in bottom placement bedplate;Block filter mechanism, the upper end inside of the dewatering collection mechanism is sleeved in block filter mechanism;Tapered screw rod dewatering mechanism, the upper end of the dewatering collection mechanism is fixedly connected in tapered screw rod dewatering mechanism;Resist positioning mechanism, the left end discharge of tapered screw rod dewatering mechanism is fixedly connected in resist positioning mechanism, the utility model resist positioning mechanism can resist in the left end discharge of tapered screw rod dewatering mechanism, so that the size of tapered screw rod dewatering mechanism left end discharge area can be changed, according to the change of discharge gap for same biochemical sludge dewatering material each time, so that biochemical sludge is more efficient when dewatering.
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Description

Technical Field

[0001] This utility model relates to the field of biochemical sludge treatment technology, specifically to a high-efficiency biochemical sludge dewatering device. Background Technology

[0002] Biochemical sludge treatment refers to the process of decomposing organic pollutants in wastewater into inorganic substances through the metabolic action of microorganisms, while simultaneously performing solid-liquid separation, volume reduction, and harmless treatment on the resulting sludge. High-efficiency biochemical sludge dewatering equipment is required for the dewatering of biochemical sludge.

[0003] The existing Chinese patent CN210718550U, published on June 9, 2020, discloses a screw extrusion dewatering machine, which includes a power mechanism, a horizontally arranged screw extrusion mechanism, and a filter cylinder mechanism sleeved outside the screw extrusion mechanism. The screw extrusion mechanism includes a rotating shaft connected to the output end of the power mechanism and an extrusion screw fixed outside the rotating shaft. The filter cylinder mechanism is cylindrical in shape and has a feed port on one side wall. The extrusion screw includes at least two separate helical blades arranged at intervals along the axial direction of the rotating shaft.

[0004] However, the above-mentioned device lacks a corresponding contact mechanism at the discharge port during dewatering. As a result, the screw extrusion mechanism has a fixed orifice space during discharge and cannot change the discharge extrusion force according to the size of the discharge port. This makes it inefficient for repeated biological sludge dewatering. Utility Model Content

[0005] The purpose of this utility model is to provide a high-efficiency biochemical sludge dewatering device to solve the problem mentioned in the background art that the device lacks a corresponding contact mechanism at the discharge port during dewatering, resulting in a fixed orifice space in the screw extrusion mechanism during discharge, which cannot change the discharge extrusion pressure according to the size of the discharge port, thus making it inefficient for repeated biochemical sludge dewatering.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency biochemical sludge dewatering device, comprising:

[0007] The base is placed at the bottom;

[0008] A dehydration and collection mechanism, which is fixedly attached to the upper end of the base placed at the bottom;

[0009] A blocking filter mechanism is sleeved on the inner side of the upper end of the dehydration and collection mechanism;

[0010] A conical screw dewatering mechanism, wherein the conical screw dewatering mechanism is fixedly connected to the upper end of the dewatering collection mechanism;

[0011] An anti-positioning mechanism is fixedly connected to the left end discharge point of the conical screw dewatering mechanism.

[0012] The bottom mounting base includes a four-hole mounting base plate. Symmetrically placed welded protrusions are fixed to the four corners of the upper end of the four-hole mounting base plate. A support column is fixed to the upper end of the welded protrusions. A bottom protrusion is fixed to the upper end of the support column. An outer ear plate is fixed to the upper end of the bottom protrusion. A dehydration and collection mechanism is fixed to the inner end of the outer ear plate.

[0013] The dehydration and collection mechanism includes a hollow collection seat, with the four corners of the hollow collection seat fixed to the outer ear plate. A drainage pipe is fixedly connected to the lowest point of the right end of the hollow collection seat, and the drainage pipe is connected to the wastewater treatment equipment. A conical spiral rod dehydration mechanism is fixedly connected to the upper end of the hollow collection seat, and a blocking filter mechanism is sleeved on the inner side of the upper end of the hollow collection seat.

[0014] The blocking and filtering mechanism includes a fixed end plate, a lifting handle fixedly connected to the middle of the outer end of the fixed end plate, a positioning screw installed on the inner side of the upper end of the fixed end plate, the fixed end plate being fixedly connected to the conical spiral rod dewatering mechanism by the positioning screw, positioning end plates symmetrically fixedly connected to the inner end of the fixed end plate, a filter cloth connecting plate installed on the upper end of the positioning end plate, the positioning end plate and the filter cloth connecting plate being fixedly connected by assembly screws, a filter cloth body being fixedly connected between the two filter cloth connecting plates, and the positioning end plate being sleeved in the middle of the inner side of the hollow collection seat.

[0015] The conical screw dewatering mechanism includes a biochemical sludge dewatering cylinder. A conical screw body is rotatably installed inside the biochemical sludge dewatering cylinder. A contact positioning mechanism is sleeved on the left end of the conical screw body. A discharge pipe is fixedly connected to the lower left end of the biochemical sludge dewatering cylinder. A feed pipe is fixedly connected to the upper right end of the biochemical sludge dewatering cylinder. A reducer is installed on the right end of the conical screw body on the biochemical sludge dewatering cylinder. A geared motor is fixedly connected to the right end of the reducer. A dewatering groove is opened on the lower right end of the biochemical sludge dewatering cylinder.

[0016] The contact positioning mechanism includes a mounting disc, on the upper and lower inner sides of which a first electric telescopic cylinder is mounted. The telescopic rod end of the first electric telescopic cylinder is fixedly connected to a compression blocking collar sleeved on the left end of the conical spiral rod body. The mounting disc is mounted on the left end of the biochemical sludge dewatering cylinder by screws.

[0017] The filter mesh body is attached to the dewatering groove at the lower end of the biochemical sludge dewatering cylinder.

[0018] In summary, due to the adoption of the above-mentioned technologies, the beneficial effects of this utility model are:

[0019] 1. In this utility model, the contact positioning mechanism can make contact at the left end of the discharge point of the conical screw dewatering mechanism, thereby changing the size of the discharge area at the left end of the conical screw dewatering mechanism. The discharge gap is changed according to the same biochemical sludge dewatering material each time, so that the biochemical sludge is dewatered more efficiently.

[0020] 2. In this utility model, by setting up a blocking filter mechanism structure, the filter can be installed accordingly. The middle of the outer end of the fixed end plate of the blocking filter mechanism is fixedly connected to a lifting handle, which is convenient for personnel to hold and pull open. The fixed end plate is fixed to the conical spiral rod dewatering mechanism by positioning screws, so that the filter can be placed stably. The positioning end plate and the filter cloth connecting plate are fixedly connected by assembly screws, so that they can be installed and fixed accordingly. The filter cloth body is fixed between the two filter cloth connecting plates. The filter cloth body can filter water sources and block sludge through fine mesh. The positioning end plate is sleeved in the middle of the inner side of the hollow collection seat, so that it can be positioned and installed, and can be placed stably for dewatering and filtration. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of a high-efficiency biochemical sludge dewatering device according to the present invention;

[0022] Figure 2 This is a schematic diagram of the combined structure of the bottom placement base, the blocking filter mechanism, and the dewatering collection mechanism of a high-efficiency biochemical sludge dewatering device according to the present invention;

[0023] Figure 3 This is a schematic diagram of the barrier filtration mechanism of a high-efficiency biochemical sludge dewatering device according to the present invention.

[0024] Figure 4 This is a schematic diagram of the combined structure of the conical spiral rod dewatering mechanism and the contact positioning mechanism of the high-efficiency biochemical sludge dewatering device of this utility model;

[0025] Figure 5 This is a schematic diagram of the left end of the contact positioning mechanism and the conical spiral rod dewatering mechanism of a high-efficiency biochemical sludge dewatering device according to this utility model.

[0026] In the diagram: 1. Biochemical sludge dewatering cylinder; 11. Discharge pipe; 12. Reducer; 13. Gear motor; 14. Feed pipe; 15. Conical spiral rod body; 16. Dewatering groove hole; 2. First electric telescopic cylinder; 21. Mounting disc; 22. Extrusion blocking collar; 3. Outer ear plate; 31. Bottom protrusion; 32. Hollow collection seat; 33. Drainage pipe; 4. Fixed end plate; 41. Lifting handle; 42. Filter cloth connecting plate; 43. Positioning screw; 44. Assembly screw; 45. Filter cloth body; 46. Positioning end plate; 5. Four-hole mounting base plate; 6. Support column; 61. Welded protrusion. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0028] Example 1

[0029] Reference Figures 1-2 A high-efficiency biochemical sludge dewatering device includes a bottom-mounted base, a dewatering collection mechanism, a blocking filtration mechanism, a conical spiral dewatering mechanism, and an anti-positioning mechanism.

[0030] The dewatering and collecting mechanism is fixed to the upper end of the bottom mounting base, which supports its placement. A blocking filter mechanism is sleeved inside the upper end of the dewatering and collecting mechanism, ensuring stable placement for biochemical sludge dewatering. A conical screw dewatering mechanism is fixed to the upper end of the dewatering and collecting mechanism, supporting its placement for dewatering. The biochemical sludge received by the conical screw dewatering mechanism is effectively dewatered by changing its radial displacement during axial transport. The water is dewatered by compression, and the water from the compression is filtered through a blocking and filtering mechanism and then transported to a dewatering collection mechanism for collection and discharge. The contact positioning mechanism is fixed to the left end of the conical screw dewatering mechanism. The contact positioning mechanism can make contact at the left end of the conical screw dewatering mechanism, thereby changing the size of the left end discharge area. The discharge gap is changed according to the same biochemical sludge dewatering material each time, thus making the biochemical sludge dewatering more efficient.

[0031] The bottom mounting base includes a four-hole mounting base plate 5, which can be installed in a designated position using screws. Symmetrically placed welded protrusions 61 are fixed to the four corners of the upper end of the four-hole mounting base plate 5, supporting the welded protrusions 61 during placement. A support column 6 is fixed to the upper end of each welded protrusion 61, providing support for the support column 6. A bottom protrusion 31 is fixed to the upper end of the support column 6, supporting the bottom protrusion 31. An outer ear plate 3 is fixed to the upper end of the bottom protrusion 31, supporting the outer ear plate 3. A dehydration collection mechanism is fixed to the inner end of the outer ear plate 3, supporting the dehydration collection mechanism for collection.

[0032] The dewatering and collection mechanism includes a hollow collection seat 32. The four corners of the hollow collection seat 32 are fixed to the outer ear plates 3. The hollow collection seat 32 can be supported and placed by the outer ear plates 3. A drainage pipe 33 is fixedly connected through the lowest point of the right end of the hollow collection seat 32. The water collected inside the hollow collection seat 32 can be discharged through the drainage pipe 33. The drainage pipe 33 is connected to the wastewater treatment equipment, so that the wastewater can be treated by the wastewater treatment equipment. A conical screw dewatering mechanism is fixedly connected to the upper end of the hollow collection seat 32. The water dewatered by the conical screw dewatering mechanism can be filtered and transported to the hollow collection seat 32. A blocking filter mechanism is sleeved on the inner side of the upper end of the hollow collection seat 32. The blocking filter mechanism can filter the water source of the biochemical sludge on the hollow collection seat 32.

[0033] The blocking and filtering mechanism includes a fixed end plate 4. A lifting handle 41 is fixedly connected to the middle of the outer end of the fixed end plate 4 for easy gripping and pulling open. A positioning screw 43 is installed on the inner side of the upper end of the fixed end plate 4. The fixed end plate 4 is fixed to the conical spiral rod dewatering mechanism by the positioning screw 43, so that the fixed end plate 4 can be placed stably. A positioning end plate 46 is symmetrically fixed to the inner end of the fixed end plate 4. When the fixed end plate 4 is pulled out, it can drive the positioning end plate 46 to be pulled out. A filter cloth connecting plate 42 is installed on the upper end of the positioning end plate 46. The positioning end plate 46 and the filter cloth connecting plate 42 are fixedly connected by assembly screws 44 and can be installed and fixed in place. A filter cloth body 45 is fixed between the two filter cloth connecting plates 42. The filter cloth body 45 can filter water sources and block sludge through fine mesh. The positioning end plate 46 is sleeved in the middle of the inner side of the hollow collection seat 32, so that it can be positioned and installed.

[0034] Working principle: The dewatering and collecting mechanism is supported by a base at the bottom. The blocking and filtering mechanism is fitted inside the upper end of the dewatering and collecting mechanism, allowing for stable placement and dewatering of biochemical sludge. The conical screw dewatering mechanism is supported at the upper end of the dewatering and collecting mechanism for dewatering. When the biochemical sludge received by the conical screw dewatering mechanism is conveyed radially, the radial displacement is changed, effectively squeezing and dewatering it. The squeezed water is filtered by the blocking and filtering mechanism and then transported to the dewatering and collecting mechanism for collection and discharge treatment. The contact positioning mechanism engages at the left end of the conical screw dewatering mechanism's discharge point, changing the size of the discharge area on the left side. By adjusting the discharge gap for each batch of the same biochemical sludge dewatering material, the dewatering efficiency of the biochemical sludge is improved.

[0035] Example 2

[0036] Reference Figure 1 , Figure 4 and Figure 5 A high-efficiency biochemical sludge dewatering device is described in this embodiment. Compared to Embodiment 1, the conical screw dewatering mechanism includes a biochemical sludge dewatering cylinder 1. A conical screw body 15 is rotatably mounted inside the biochemical sludge dewatering cylinder 1, allowing rotation within the cylinder. The conical screw body 15 can screw and extrude biochemical sludge. A contact positioning mechanism is sleeved on the left end of the conical screw body 15, allowing for adjustment of the contact. A discharge pipe 11 is fixedly connected to the lower left side of the biochemical sludge dewatering cylinder 1. The biochemical sludge dewatered inside the cylinder 1 is discharged through the discharge pipe 11. The right side of the biochemical sludge dewatering cylinder 1... A feed pipe 14 is fixedly connected to the upper side of the biochemical sludge, which can transport the received biochemical sludge to the biochemical sludge dewatering cylinder 1. A reducer 12 is installed on the right end of the conical screw rod body 15 on the biochemical sludge dewatering cylinder 1. When the output shaft of the reducer 12 rotates, it can drive the conical screw rod body 15 fixedly connected by the coupling to rotate. A geared motor 13 is fixedly connected to the right end of the reducer 12. When the output shaft of the geared motor 13 rotates, it can drive the output shaft inside the reducer 12 to rotate. A dewatering groove hole 16 is opened on the lower right side of the biochemical sludge dewatering cylinder 1. The water squeezed inside the biochemical sludge dewatering cylinder 1 can be discharged through the dewatering groove hole 16.

[0037] The filter cloth body 45 is attached to the dewatering groove hole 16 at the lower end of the biochemical sludge dewatering cylinder 1, so that it can be installed and placed accordingly for dewatering and filtration.

[0038] The positioning mechanism includes a mounting disc 21, which is screwed onto the left end of the biochemical sludge dewatering cylinder 1, allowing for stable installation. A first electric telescopic cylinder 2 is mounted on the upper and lower inner sides of the mounting disc 21, enabling it to extend and retract on the disc. A compression blocking ring 22, fitted onto the left end of the conical spiral rod body 15, is fixed to the telescopic rod end of the first electric telescopic cylinder 2. When the first electric telescopic cylinder 2 extends, it changes the position of the compression blocking ring 22 within the conical spiral rod body 15. The compression blocking ring 22 fits inside the biochemical sludge dewatering cylinder 1, acting like a syringe piston, allowing for positioning and movement. When moving, the compression blocking ring 22 changes the size of the slot at the upper end of the discharge pipe 11, thus altering the squeezing force exerted by the conical spiral rod body 15 on the biochemical sludge, thereby achieving efficient compression dewatering.

[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A high-efficiency biochemical sludge dewatering device, characterized in that, include: The base is placed at the bottom; A dehydration and collection mechanism, which is fixedly attached to the upper end of the base placed at the bottom; A blocking filter mechanism is sleeved on the inner side of the upper end of the dehydration and collection mechanism; A conical screw dewatering mechanism, wherein the conical screw dewatering mechanism is fixedly connected to the upper end of the dewatering collection mechanism; An anti-positioning mechanism is fixedly connected to the left end discharge port of the conical screw dewatering mechanism.

2. The high-efficiency biochemical sludge dewatering device according to claim 1, characterized in that: The bottom mounting base includes a four-hole mounting base plate (5). The four-hole mounting base plate (5) has four symmetrically placed welded protrusions (61) fixed at the four corners of its upper end. The upper end of the welded protrusions (61) is fixed with a support column (6). The upper end of the support column (6) is fixed with a bottom protrusion (31). The upper end of the bottom protrusion (31) is fixed with an outer ear plate (3). The inner end of the outer ear plate (3) is fixed with a dehydration and collection mechanism.

3. A high-efficiency biochemical sludge dewatering device according to claim 1 or 2, characterized in that: The dehydration and collection mechanism includes a hollow collection seat (32), with the four corners of the hollow collection seat (32) fixed to the outer ear plate (3). A drain pipe (33) is fixedly connected to the lowest point of the right end of the hollow collection seat (32). The drain pipe (33) is connected to the wastewater treatment equipment. A conical spiral rod dehydration mechanism is fixedly connected to the upper end of the hollow collection seat (32). A blocking filter mechanism is sleeved on the inner side of the upper end of the hollow collection seat (32).

4. The high-efficiency biochemical sludge dewatering device according to claim 3, characterized in that: The blocking and filtering mechanism includes a fixed end plate (4), a lifting handle (41) is fixedly connected to the middle of the outer end of the fixed end plate (4), a positioning screw (43) is installed on the inner side of the upper end of the fixed end plate (4), the fixed end plate (4) is fixedly connected to the conical spiral rod dewatering mechanism by the positioning screw (43), a positioning end plate (46) is symmetrically fixed to the inner end of the fixed end plate (4), a filter cloth connecting plate (42) is installed on the upper end of the positioning end plate (46), the positioning end plate (46) and the filter cloth connecting plate (42) are fixedly connected by assembly screws (44), a filter cloth body (45) is fixedly connected between the two filter cloth connecting plates (42), and the positioning end plate (46) is sleeved in the middle of the inner side of the hollow collection seat (32).

5. A high-efficiency biochemical sludge dewatering device according to claim 1 or 4, characterized in that: The conical screw dewatering mechanism includes a biochemical sludge dewatering cylinder (1), a conical screw body (15) is rotatably installed inside the biochemical sludge dewatering cylinder (1), a contact positioning mechanism is sleeved on the left end of the conical screw body (15), a discharge pipe (11) is fixedly connected to the lower side of the left end of the biochemical sludge dewatering cylinder (1), a feed pipe (14) is fixedly connected to the upper side of the right end of the biochemical sludge dewatering cylinder (1), a reducer (12) is installed on the right end of the conical screw body (15) on the biochemical sludge dewatering cylinder (1), a geared motor (13) is fixedly connected to the right end of the reducer (12), and a dewatering groove hole (16) is opened on the lower side of the right end of the biochemical sludge dewatering cylinder (1).

6. The high-efficiency biochemical sludge dewatering device according to claim 5, characterized in that: The contact positioning mechanism includes a mounting disc (21), on the upper and lower inner sides of the mounting disc (21) a first electric telescopic cylinder (2), and the telescopic rod end of the first electric telescopic cylinder (2) is fixedly connected to a compression blocking collar (22) sleeved on the left end of the conical spiral rod body (15). The mounting disc (21) is installed on the left end of the biochemical sludge dewatering cylinder (1) by screws.

7. The high-efficiency biochemical sludge dewatering device according to claim 4, characterized in that: The filter mesh body (45) is attached to the dewatering groove (16) at the lower end of the biochemical sludge dewatering cylinder (1).

Citation Information

Patent Citations

  • Screw extrusion dehydrator

    CN210718550U