A laser cladded gradient additively manufactured aluminum mill support roller

CN224606819UActive Publication Date: 2026-08-07LUOYANG LEISHUO ADDITIVE MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LUOYANG LEISHUO ADDITIVE MANUFACTURING CO LTD
Filing Date
2024-12-03
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种激光熔覆梯度增材制造的铝加工厂支撑辊,以解决上述背景技术中提出的,现有的支撑辊在实际使用过程中,支撑辊的两侧在与轴承长期摩擦过程中,两侧的受损程度会大于其他部位的受损程度,从而只能将整个支撑辊报废,从而增加了工业垃圾的产生的问题

Benefits of technology

[0015] I. This utility model, through its set installation components, allows for the replacement of the connecting roller when the connecting shaft applies a pulling force to the rotating column, causing the rotating column to disengage from the mounting groove. A pushing force is then applied to the rotating column, compressing the spring and causing the limiting block to disengage from the support roller body. Applying a pulling force to the rotating column again removes the old connecting roller, allowing the new connecting roller to be placed in the desired position. A pressing force is then applied to the connecting plate and connecting frame, compressing the spring and allowing the connecting plate to be placed into the mounting groove. When the connecting frame cannot be pushed, the force applied to the rotating column is released, causing the limiting block to spring back into the support roller body. The rotating column can then be pushed back into the connecting frame. This solution provides targeted replacement of the support roller, reducing maintenance costs.

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Abstract

The utility model discloses a kind of laser cladding gradient additive manufacturing's aluminum processing factory support roller, comprising: mounting assembly, mounting assembly includes installation groove, limit block, connecting plate, spring and connecting frame.The utility model is set by mounting assembly, when needing to replace connecting roller, under the action of connecting shaft, the force of pulling is applied to rotating column, so that rotating column is separated from installation groove inside, the force of pushing is applied to rotating column, spring is in compression state, driving limit block separates from support roller body inside, the force of pulling is applied to rotating column, old connecting roller can be cancelled, new connecting roller is placed required position, the force of pressing is applied to connecting plate and connecting frame, so that spring is in compression state, connecting plate is placed into installation groove inside, when connecting frame cannot push, the force applied to rotating column is cancelled, limit block is bounced back to support roller body inside, rotating column is pushed into connecting frame inside, and the scheme can be targeted to replace support roller.
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Description

Technical Field

[0001] This utility model relates to the field of support roller technology, and in particular to a support roller for aluminum processing plants manufactured by laser cladding gradient additive manufacturing. Background Technology

[0002] Laser cladding gradient additive manufacturing of aluminum processing plant support rollers is an aluminum support roller with specific functional gradients formed by layering materials of different compositions or structures using laser cladding technology. The application of laser cladding gradient additive manufacturing technology has brought new technological innovations to the aluminum processing industry and promoted the industry's technological progress and development.

[0003] In actual use, the existing support rollers suffer greater damage on both sides due to long-term friction with the bearings, eventually rendering the entire support roller unusable and increasing industrial waste. Therefore, there is a need for a laser cladding gradient additive manufacturing support roller for aluminum processing plants to specifically replace the existing support rollers and reduce maintenance costs. Utility Model Content

[0004] The purpose of this invention is to provide a support roller for aluminum processing plants using laser cladding gradient additive manufacturing, in order to solve the problem mentioned in the background art, where, during actual use, the two sides of the existing support roller suffer greater damage than other parts due to long-term friction with the bearing, thus requiring the entire support roller to be scrapped, thereby increasing the generation of industrial waste.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a support roller for an aluminum processing plant using laser cladding gradient additive manufacturing, comprising:

[0007] A connecting assembly, the connecting assembly including a support roller body and connecting rollers located on both sides of the support roller body;

[0008] The mounting assembly includes a mounting groove, a limiting block, a connecting plate, a spring, and a connecting frame. The mounting groove is formed inside the support roller body and the connecting roller. The limiting block is engaged inside the support roller body. The connecting plate is fixed to the outer surface of the limiting block. The spring is fixed between the connecting plate and the connecting frame. Both the connecting plate and the connecting frame are located inside the mounting groove.

[0009] Furthermore, a mounting frame is fixed to the outer surface of the connecting plate, and a connecting shaft is fixed inside the mounting frame.

[0010] Furthermore, a rotating column is rotatably connected to the outer surface of the connecting shaft, and the outer surface of the rotating column is in contact with the inner surface of the connecting frame.

[0011] Furthermore, it also includes a fixing component, which includes a fixing plate, a fixing block, a guide groove, and a connecting post; the fixing plate is snapped into the inside of the connecting roller, the fixing block is fixed to the outer surfaces of both ends of the fixing plate, the guide groove is opened inside the fixing block, and the connecting post is fixed to the outer surface of the bottom end of the fixing plate.

[0012] Furthermore, the connecting column has a movable groove inside, and a fixed shaft is fixed inside the movable groove.

[0013] Furthermore, a movable column is rotatably connected to the outer surface of the fixed shaft, and a guide hole is provided inside the bottom end of the rotating column.

[0014] Compared with existing technologies, the advantages of this utility model are:

[0015] I. This utility model, through its set installation components, allows for the replacement of the connecting roller when the connecting shaft applies a pulling force to the rotating column, causing the rotating column to disengage from the mounting groove. A pushing force is then applied to the rotating column, compressing the spring and causing the limiting block to disengage from the support roller body. Applying a pulling force to the rotating column again removes the old connecting roller, allowing the new connecting roller to be placed in the desired position. A pressing force is then applied to the connecting plate and connecting frame, compressing the spring and allowing the connecting plate to be placed into the mounting groove. When the connecting frame cannot be pushed, the force applied to the rotating column is released, causing the limiting block to spring back into the support roller body. The rotating column can then be pushed back into the connecting frame. This solution provides targeted replacement of the support roller, reducing maintenance costs.

[0016] Second, based on the first beneficial effect, when the rotating column needs to be flipped with the help of the fixed components, the screws are first removed from the inside of the fixed block. With the assistance of the guide groove, the fixed plate is removed from the inside of the connecting roller. Under the action of the fixed shaft, a flipping force is applied to the movable column. When the movable column is in a vertical state, the movable column is then inserted obliquely into the guide hole, and a pulling force is applied to the fixed plate. This solution can easily change the position of the movable column inside the mounting groove. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0019] Figure 2This is a cross-sectional view of the connecting roller of this utility model;

[0020] Figure 3 This is a structural diagram of the fixing plate of this utility model;

[0021] Figure 4 This is a cross-sectional view of the fixing plate of this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 11. Support roller body; 12. Connecting roller;

[0024] 21. Limiting block; 22. Connecting plate; 23. Spring; 24. Connecting frame; 25. Mounting frame; 26. Connecting shaft; 27. Rotating column; 29. ​​Mounting groove;

[0025] 31. Fixing plate; 32. Fixing block; 33. Guide groove; 34. Connecting column; 35. Movable groove; 36. Fixing shaft; 37. Movable column; 38. Guide hole. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] Please see Figure 1 and Figure 2 As shown, this embodiment is a support roller for an aluminum processing plant manufactured by laser cladding gradient additive manufacturing, comprising:

[0030] A connecting assembly, comprising a support roller body 11 and connecting rollers 12 located on both sides of the support roller body 11;

[0031] The mounting components include a mounting groove 29, a limiting block 21, a connecting plate 22, a spring 23, and a connecting frame 24. The mounting groove 29 is formed inside the support roller body 11 and the connecting roller 12. The limiting block 21 is snapped into the inside of the support roller body 11. The connecting plate 22 is fixed to the outer surface of the limiting block 21. The spring 23 is fixed between the connecting plate 22 and the connecting frame 24. Both the connecting plate 22 and the connecting frame 24 are set inside the mounting groove 29.

[0032] The mounting groove 29 is used to receive and install the connecting plate 22 and the connecting frame 24. The limiting block 21 is used to restrict the connecting plate 22 inside the mounting groove 29. The spring 23 is used to change the distance between the limiting block 21 and the connecting plate 22. The connecting plate 22 and the connecting frame 24 are used to connect the support roller body 11 and the connecting roller 12 together.

[0033] A mounting frame 25 is fixed to the outer surface of the connecting plate 22, and a connecting shaft 26 is fixed inside the mounting frame 25;

[0034] Mounting frame 25 is used to receive and mount connecting shaft 26, which is used to rotate column 27 on its surface.

[0035] A rotating column 27 is rotatably connected to the outer surface of the connecting shaft 26, and the outer surface of the rotating column 27 is in contact with the inner surface of the connecting frame 24;

[0036] The rotating column 27 not only facilitates the application of pushing force to the connecting plate 22, but also fixes the distance between the connecting plate 22 and the connecting frame 24.

[0037] Working principle: When the connecting roller 12 needs to be replaced, the connecting shaft 26 applies a pulling force to the rotating column 27, causing the rotating column 27 to disengage from the mounting groove 29. A pushing force is applied to the rotating column 27, and the spring 23 is in a compressed state, causing the limiting block 21 to disengage from the support roller body 11. Applying a pulling force to the rotating column 27 can remove the old connecting roller 12. Then, the new connecting roller 12 is placed in the required position. A pressing force is applied to the connecting plate 22 and the connecting frame 24, causing the spring 23 to be in a compressed state. The connecting plate 22 is then placed into the mounting groove 29. When the connecting frame 24 cannot be pushed, the force applied to the rotating column 27 is released, and the limiting block 21 springs back into the support roller body 11. Then, the rotating column 27 is pushed into the connecting frame 24.

[0038] This step involves replacing the support rollers specifically to reduce maintenance costs.

[0039] Please see Figure 1 , Figure 3 and Figure 4As shown, this embodiment is based on the above embodiment 1, and further includes a fixing component. The fixing component includes a fixing plate 31, a fixing block 32, a guide groove 33 and a connecting column 34. The fixing plate 31 is snapped into the inside of the connecting roller 12, the fixing block 32 is fixed on the outer surfaces of both ends of the fixing plate 31, the guide groove 33 is opened inside the fixing block 32, and the connecting column 34 is fixed on the outer surface of the bottom end of the fixing plate 31.

[0040] The fixing plate 31 is used to seal the mounting groove 29, the fixing block 32 is used to fix the fixing plate 31 in the required position, the guide groove 33 facilitates the application of pulling force to the fixing block 32, and the connecting column 34 facilitates the change of the position of the movable column 37.

[0041] The connecting column 34 has a movable groove 35 inside, and a fixed shaft 36 is fixed inside the movable groove 35.

[0042] The movable groove 35 is used to receive and install the fixed shaft 36, which in turn allows the movable column 37 to rotate on its surface.

[0043] A movable column 37 is rotatably connected to the outer surface of the fixed shaft 36, and a guide hole 38 is provided inside the bottom end of the rotating column 27.

[0044] The movable column 37 is used to insert into the guide hole 38, thereby facilitating the change of the position of the rotating column 27.

[0045] Working principle: When it is necessary to flip the rotating column 27, first remove the screw from the inside of the fixing block 32. With the assistance of the guide groove 33, remove the fixing plate 31 from the inside of the connecting roller 12. Under the action of the fixing shaft 36, apply a flipping force to the movable column 37. When the movable column 37 is in a vertical state, insert the movable column 37 obliquely into the guide hole 38 and apply a pulling force to the fixing plate 31.

[0046] This step allows for easy repositioning of the movable column 37 within the mounting slot 29.

[0047] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0048] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A support roller for an aluminum processing plant manufactured by laser cladding gradient additive manufacturing, characterized in that, include: A connecting assembly, the connecting assembly including a support roller body (11) and connecting rollers (12) located on both sides of the support roller body (11); The mounting assembly includes a mounting groove (29), a limiting block (21), a connecting plate (22), a spring (23), and a connecting frame (24). The mounting groove (29) is opened inside the support roller body (11) and the connecting roller (12). The limiting block (21) is snapped into the inside of the support roller body (11). The connecting plate (22) is fixed to the outer surface of the limiting block (21). The spring (23) is fixed between the connecting plate (22) and the connecting frame (24). Both the connecting plate (22) and the connecting frame (24) are set inside the mounting groove (29).

2. The support roller for aluminum processing plants manufactured by laser cladding gradient additive manufacturing according to claim 1, characterized in that, The outer surface of the connecting plate (22) is fixed with a mounting frame (25), and a connecting shaft (26) is fixed inside the mounting frame (25).

3. The support roller for aluminum processing plants manufactured by laser cladding gradient additive manufacturing according to claim 2, characterized in that, The outer surface of the connecting shaft (26) is rotatably connected to a rotating column (27), and the outer surface of the rotating column (27) is in contact with the inner surface of the connecting frame (24).

4. The support roller for aluminum processing plants manufactured by laser cladding gradient additive manufacturing according to claim 1, characterized in that, It also includes a fixing component, which includes a fixing plate (31), a fixing block (32), a guide groove (33), and a connecting column (34); the fixing plate (31) is snapped into the inside of the connecting roller (12), the fixing block (32) is fixed on the outer surfaces of both ends of the fixing plate (31), the guide groove (33) is opened inside the fixing block (32), and the connecting column (34) is fixed on the outer surface of the bottom end of the fixing plate (31).

5. The support roller for aluminum processing plants manufactured by laser cladding gradient additive manufacturing according to claim 4, characterized in that, The connecting column (34) has a movable groove (35) inside, and a fixed shaft (36) is fixed inside the movable groove (35).

6. The support roller for aluminum processing plants manufactured by laser cladding gradient additive manufacturing according to claim 5, characterized in that, The fixed shaft (36) is rotatably connected to a movable column (37) on its outer surface, and a guide hole (38) is provided inside the bottom end of the rotating column (27).