An oxidation zone volume adjustment device

Abstract

The utility model discloses an oxidation area volume adjusting device relates to cement processing decomposition furnace technical field, including the furnace body, one side fixed connection of the furnace body has the adjusting assembly, the top of furnace body is provided with the sensor, the top fixed connection of furnace body has the flue, the inside of furnace body is provided with conveying assembly, the adjusting assembly includes the motor. This oxidation area volume adjusting device can make the motor can drive the screw rod to rotate in the guide bushing, can make the baffle can rely on both sides'sliding sleeve along the outer wall of slide rod and slide, and then can reach the position adjustment to baffle, and baffle relies on the movable rod and draws the mounting sleeve along the outer wall of mounting rod and slides, and can compress spring, and can make baffle rely on the high temperature -resistant sealing sleeve of outside and stably slide in the furnace body, can adjust the oxidation area volume in the furnace body, satisfies people's daily use requirement.

Description

Technical Field

[0001] This utility model relates to the field of cement processing decomposition furnace technology, specifically to an oxidation zone volume adjustment device. Background Technology

[0002] The cement decomposition furnace is one of the core pieces of equipment in a new dry-process cement production line, playing a crucial role in the calcination of cement clinker. It is a high-temperature gas-solid multiphase reactor where fuel and raw materials are fully mixed and undergo decomposition reactions. The fuel burns within the furnace, releasing a large amount of heat and maintaining the furnace temperature at approximately 850℃-950℃, providing suitable conditions for the decomposition of substances such as calcium carbonate. Calcium carbonate in the raw materials rapidly decomposes into calcium oxide and carbon dioxide under this high-temperature environment, significantly improving the calcination efficiency of the subsequent rotary kiln. The decomposition furnace offers numerous advantages. Its unique structural design ensures full contact between fuel and raw materials, resulting in high combustion efficiency and low heat loss. Simultaneously, it effectively reduces emissions of pollutants such as nitrogen oxides, meeting environmental protection requirements. Furthermore, the decomposition furnace enables continuous and stable production, improving the automation level and production efficiency of cement production, and ensuring stable cement clinker quality. It is an important piece of equipment for achieving efficient, energy-saving, and environmentally friendly production in the modern cement industry.

[0003] In existing cement processing decomposition furnaces, the structure and layout of the oxidation zone are fixed during the design phase. The furnace body is usually made of steel shell, and the interior is built with refractory materials to form a fixed combustion and reaction space. As part of the furnace body, the shape and size of the oxidation zone are basically determined after the furnace body is built, and it cannot be flexibly adjusted according to actual production needs. This fixed structure makes the volume of the oxidation zone a fixed value, which is difficult to meet the volume adjustment needs under different production conditions. Therefore, we need an oxidation zone volume adjustment device. Utility Model Content

[0004] The purpose of this invention is to provide an oxidation zone volume adjustment device to solve the existing problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an oxidation zone volume adjustment device, comprising a furnace body, an adjustment component fixedly connected to one side of the furnace body, a sensor disposed on the top of the furnace body, a flue fixedly connected to the top of the furnace body, and a conveying component disposed inside the furnace body; the adjustment component includes a motor, a lead screw fixedly connected to the output end of the motor, a guide sleeve threadedly connected to the outer wall of the lead screw, a partition fixedly connected to one side of the guide sleeve, a high-temperature resistant sealing sleeve disposed on the outer wall of the partition, a sliding sleeve fixedly connected to one side of the partition, a sliding rod slidably connected inside the sliding sleeve, an installation rod fixedly connected inside the furnace body, a spring sleeved on the outer wall of the installation rod, an installation sleeve slidably connected to the outer wall of the installation rod, and a movable rod movably connected to one side of the installation sleeve.

[0006] Preferably, the motor has a threaded structure formed by a lead screw and a guide sleeve, and the outer diameter of the lead screw matches the inner diameter of the guide sleeve, and the outer wall of the lead screw fits against the inner wall of the guide sleeve.

[0007] Preferably, the guide sleeve is fixed by a partition and a high-temperature resistant sealing sleeve, and the high-temperature resistant sealing sleeve is disposed on the outer wall of the partition and is a ceramic fiber sealing gasket.

[0008] Preferably, the guide sleeve forms a sliding structure with the slide rod through the sliding sleeve, and the inner diameter of the sliding sleeve matches the outer diameter of the slide rod, and the outer wall of the slide rod is fitted to the inner wall of the sliding sleeve.

[0009] Preferably, the mounting sleeve forms a movable structure with a movable rod and a partition, and the movable rod is disposed between the mounting sleeve and the movable rod.

[0010] Preferably, the conveying assembly includes an oxygen conveyor, one end of which is connected to a mixing conveying pipe via a connecting pipe. A first flow regulating valve is provided on the outer wall of the connecting pipe, and a second regulating valve is provided on the outer wall of the mixing conveying pipe. One end of the mixing conveying pipe is connected to a pulverized coal tank.

[0011] Preferably, the furnace body is equipped with multiple sensors, including temperature sensors, oxygen sensors, CO sensors, etc.

[0012] Compared with the prior art, the beneficial effects of this utility model are: this oxidation zone volume adjustment device,

[0013] (1) By starting the motor, the motor can drive the lead screw to rotate in the guide sleeve, which allows the partition to slide along the outer wall of the slide rod by the sliding sleeves on both sides, thereby adjusting the position of the partition. The partition can also slide along the outer wall of the mounting rod by the moving rod, and the spring can be compressed. The partition can also slide stably in the furnace body by the external high-temperature resistant sealing sleeve, which can adjust the volume of the oxidation zone in the furnace body to meet people's daily needs.

[0014] (2) The temperature sensor, oxygen sensor, CO sensor and other sensors are set up and distributed in different positions in the oxidation zone to monitor the working conditions of the oxidation zone in real time. The furnace body can be used to mix and burn carbon powder and oxygen. At the same time, the oxygen conveyor can be set up and oxygen can be transported through the connecting pipe. The oxygen transport volume can be controlled by the first flow regulating valve. At the same time, the coal powder can be transported by the second regulating valve and the coal powder and oxygen can be transported at the same time by the mixed conveying pipe. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0016] Figure 2 This is a schematic diagram of the conveying component structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the partition and high-temperature resistant sealing sleeve structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the furnace body and slide bar structure of this utility model.

[0020] In the diagram: 1. Furnace body; 2. Adjustment assembly; 201. Motor; 202. Lead screw; 203. Guide sleeve; 204. Baffle plate; 205. High-temperature resistant sealing sleeve; 206. Sliding sleeve; 207. Sliding rod; 208. Mounting rod; 209. Spring; 210. Mounting sleeve; 211. Movable rod; 3. Sensor; 4. Smoke pipe; 5. Conveying assembly; 501. Oxygen conveyor; 502. Connecting pipe; 503. First flow regulating valve; 504. Mixing conveying pipe; 505. Second regulating valve; 506. Pulverized coal tank. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This utility model embodiment provides an oxidation zone volume adjustment device, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the furnace includes a furnace body 1, an adjusting assembly 2 fixedly connected to one side of the furnace body 1, a sensor 3 installed on the top of the furnace body 1, a flue pipe 4 fixedly connected to the top of the furnace body 1, and a conveying assembly 5 installed inside the furnace body 1. The adjusting assembly 2 includes a motor 201, a lead screw 202 fixedly connected to the output end of the motor 201, a guide sleeve 203 threadedly connected to the outer wall of the lead screw 202, a partition 204 fixedly connected to one side of the guide sleeve 203, a high-temperature resistant sealing sleeve 205 installed on the outer wall of the partition 204, a sliding sleeve 206 fixedly connected to one side of the partition 204, a sliding rod 207 slidably connected inside the sliding sleeve 206, and an installation rod 208 fixedly connected inside the furnace body 1. A spring 209 is fitted onto the outer wall of the installation rod 208. An installation sleeve 210 is slidably connected to the outer wall of the mounting rod 208. A movable rod 211 is movably connected to one side of the mounting sleeve 210. The motor 201 can drive the lead screw 202 to rotate within the guide sleeve 203, allowing the partition 204 to slide along the outer wall of the slide rod 207 via the sliding sleeves 206 on both sides. This allows for position adjustment of the partition 204. The partition 204 also slides along the outer wall of the mounting rod 208 via the movable rod 211, which compresses the spring 209. Furthermore, the partition 204 can slide stably within the furnace body 1 via the external high-temperature resistant sealing sleeve 205, thus adjusting the volume of the oxidation zone within the furnace body 1 to meet daily usage needs.

[0023] Further, such as Figure 3 , Figure 4 and Figure 5 As shown, the motor 201 forms a threaded structure with the lead screw 202 and the guide sleeve 203. The outer diameter of the lead screw 202 matches the inner diameter of the guide sleeve 203, and the outer wall of the lead screw 202 fits against the inner wall of the guide sleeve 203, which enhances the connection between the motor 201 and the lead screw 202, allowing the motor 201 to drive the lead screw 202 to rotate within the guide sleeve 203.

[0024] Further, such as Figure 3 , Figure 4 and Figure 5As shown, the guide sleeve 203 forms a fixed structure with the high-temperature resistant sealing sleeve 205 through the partition 204, and the high-temperature resistant sealing sleeve 205 is set on the outer wall of the partition 204. The high-temperature resistant sealing sleeve 205 is a ceramic fiber sealing gasket. Through the partition 204, the high-temperature resistant sealing sleeve 205 can be set between the partition 204 and the furnace body 1 to ensure the sealing of the oxidation zone during the adjustment process.

[0025] Further, such as Figure 3 , Figure 4 and Figure 5 As shown, the guide sleeve 203 forms a sliding structure with the slide rod 207 via the sliding sleeve 206. The inner diameter of the sliding sleeve 206 matches the outer diameter of the slide rod 207, and the outer wall of the slide rod 207 is fitted to the inner wall of the sliding sleeve 206. The guide sleeve 203 can drive the partition 204 to move, allowing the partition 204 to slide stably along the outer wall of the slide rod 207 by relying on the sliding sleeve 206.

[0026] Further, such as Figure 3 , Figure 4 and Figure 5 As shown, the mounting sleeve 210 forms a movable structure with the partition 204 via the movable rod 211, and the movable rod 211 is disposed between the mounting sleeve 210 and the movable rod 211. Through the mounting sleeve 210, the partition 204 can compress the spring 209 by driving the mounting sleeve 210 on the movable rod 211 when it moves.

[0027] In a further preferred embodiment of this utility model, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the conveying assembly 5 includes an oxygen conveyor 501. One end of the oxygen conveyor 501 is connected to a mixing conveying pipe 504 via a connecting pipe 502. A first flow regulating valve 503 is provided on the outer wall of the connecting pipe 502, and a second regulating valve 505 is provided on the outer wall of the mixing conveying pipe 504. One end of the mixing conveying pipe 504 is connected to a pulverized coal tank 506. The furnace body 1 can be used to mix and burn carbon powder and oxygen. At the same time, relying on the oxygen conveyor 501, oxygen can be conveyed through the connecting pipe 502, and the amount of oxygen conveyed can be controlled by the first flow regulating valve 503. Meanwhile, pulverized coal is conveyed by the second regulating valve 505, and pulverized coal and oxygen can be conveyed simultaneously by the mixing conveying pipe 504.

[0028] Further, such as Figure 1As shown, the furnace body 1 is equipped with multiple sensors 3, including temperature sensors, oxygen sensors, and CO sensors. These sensors are distributed in different locations within the oxidation zone to monitor the working conditions of the oxidation zone in real time and transmit the data to the control system for precise adjustment of the oxidation zone volume.

[0029] Working Principle: During operation, the furnace body 1 can be used to mix and burn carbon powder and oxygen. Simultaneously, an oxygen conveyor 501, connected to a connecting pipe 502, supplies oxygen. A first flow regulating valve 503 controls the oxygen supply. A second regulating valve 505 supplies pulverized coal, and a mixing and conveying pipe 504 simultaneously supplies both pulverized coal and oxygen. Temperature sensors, oxygen sensors, and CO sensors, distributed at different locations within the oxidation zone, monitor the oxidation zone's operating conditions in real time. The motor 201 drives the lead screw 202 to rotate within the guide sleeve 203, allowing the partition 204 to slide along the outer wall of the slide rod 207 via the sliding sleeves 206 on both sides, thereby adjusting the position of the partition 204. The partition 204 also slides along the outer wall of the mounting rod 208 via the movable rod 211 pulling the mounting sleeve 210, compressing the spring 209, and allowing the partition 204 to slide stably within the furnace body 1 via the external high-temperature resistant sealing sleeve 205. This adjusts the volume of the oxidation zone within the furnace body 1 to meet daily usage needs.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An oxidation zone volume regulating device, comprising a furnace body (1), characterized in that: An adjustment assembly (2) is fixedly connected to one side of the furnace body (1), a sensor (3) is provided on the top of the furnace body (1), a smoke pipe (4) is fixedly connected to the top of the furnace body (1), and a conveying assembly (5) is provided inside the furnace body (1). The adjustment component (2) includes a motor (201), the output end of which is fixedly connected to a lead screw (202), the outer wall of which is threadedly connected to a guide sleeve (203), a partition (204) is fixedly connected to one side of the guide sleeve (203), a high-temperature resistant sealing sleeve (205) is provided on the outer wall of the partition (204), a sliding sleeve (206) is fixedly connected to one side of the partition (204), a sliding rod (207) is slidably connected inside the sliding sleeve (206), an installation rod (208) is fixedly connected inside the furnace body (1), a spring (209) is sleeved on the outer wall of the installation rod (208), an installation sleeve (210) is slidably connected to the outer wall of the installation rod (208), and a movable rod (211) is movably connected to one side of the installation sleeve (210).

2. The oxidation zone volume adjustment device according to claim 1, characterized in that: The motor (201) forms a threaded structure with a lead screw (202) and a guide sleeve (203), and the outer diameter of the lead screw (202) matches the inner diameter of the guide sleeve (203), and the outer wall of the lead screw (202) is fitted to the inner wall of the guide sleeve (203).

3. The oxidation zone volume adjustment device according to claim 1, characterized in that: The guide sleeve (203) forms a fixed structure with the high-temperature resistant sealing sleeve (205) through the partition (204), and the high-temperature resistant sealing sleeve (205) is set on the outer wall of the partition (204), and the high-temperature resistant sealing sleeve (205) is a ceramic fiber sealing gasket.

4. The oxidation zone volume adjustment device according to claim 1, characterized in that: The guide sleeve (203) forms a sliding structure with the slide rod (207) through the sliding sleeve (206), and the inner diameter of the sliding sleeve (206) matches the outer diameter of the slide rod (207), and the outer wall of the slide rod (207) is fitted to the inner wall of the sliding sleeve (206).

5. The oxidation zone volume adjustment device according to claim 1, characterized in that: The mounting sleeve (210) forms a movable structure with the partition plate (204) via the movable rod (211), and the movable rod (211) is located between the mounting sleeve (210) and the movable rod (211).

6. The oxidation zone volume adjustment device according to claim 1, characterized in that: The conveying assembly (5) includes an oxygen conveyor (501), one end of which is connected to a mixing conveying pipe (504) via a connecting pipe (502). A first flow regulating valve (503) is provided on the outer wall of the connecting pipe (502), and a second regulating valve (505) is provided on the outer wall of the mixing conveying pipe (504). One end of the mixing conveying pipe (504) is connected to a pulverized coal tank (506).

7. The oxidation zone volume adjustment device according to claim 1, characterized in that: The furnace body (1) is equipped with a sensor (3), and there are multiple sensors (3), including a temperature sensor, an oxygen sensor, a CO sensor, etc.

Images