A boiler sampling cooler

CN224608227UActive Publication Date: 2026-08-07JIANGSU ZEER FLUID EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU ZEER FLUID EQUIPMENT CO LTD
Filing Date
2025-08-21
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0004]本实用新型的主要目的在于提供一种锅炉取样冷却器,解决了虽然可以对冷却罐的内部进行清理,避免污垢滞留在冷却罐的内部,但是由于每次检测都是通过同一条取样管来对炉水进行降温处理,导致取样管的内壁上会残留之前冷却下来的炉水,这残留的炉水会与下一次检测的炉水进行混合,从而使检测的结果与炉内的有偏差的问题

Benefits of technology

[0013](1)本实用新型中在当弯管对取样水冷却完成并排出后,使用者可以打开二号阀门与四号阀门,并关闭一号阀门与五号阀门,从而让总管内部的液体可以严重导水管进入进水管和弯管的内部进行冲刷清理,来避免锅炉水继续残留在弯管的内部,然后冲刷完成后的液体即可通过二号连接管进入排液管的内部进行排出,然后使用者在关闭二号阀门并打开三号阀门,从而让热空气可以严重进气管进入弯管的内部进行烘干,保持弯管内部的干燥性,避免锅炉水产生混合造成测量数据不准确的情况。

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Abstract

The utility model provides a kind of boiler sampling cooler, it is related to boiler technical field, including box, the inside installation of box is elbow pipe, the upper end of box is installed with inlet pipe, and inlet pipe is connected with the upper end of elbow pipe, the side of box is installed with outlet pipe, and outlet pipe is connected with the lower end of elbow pipe.The utility model in when elbow pipe is completed to sampling water cooling and is discharged, user can open second valve and fourth valve, and close first valve and fifth valve, so that the liquid in main pipe can be seriously water pipe into the inside of inlet pipe and elbow pipe and is washed and cleaned, to avoid boiler water continues to remain in the inside of elbow pipe, then the liquid after flushing is completed can be through second connecting pipe into the inside of drain pipe and is discharged, then user closes second valve and opens third valve, so that hot air can be seriously inlet pipe into the inside of elbow pipe and is dried, keeps the dryness of the inside of elbow pipe.
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Description

Technical Field

[0001] This utility model relates to the field of boiler technology, and more specifically, to a boiler sampling cooler. Background Technology

[0002] A boiler is an energy conversion device, mainly composed of a boiler and a furnace. During long-term use, as water evaporates continuously, the total alkalinity remaining in the boiler water can exceed 26 mmol / L, causing severe alkaline corrosion. Therefore, in the operation of steam boilers, it is necessary to regularly sample and test the boiler water to control the alkali concentration. However, when sampling boiler water, it is often necessary to cool the boiler water through a cooler before testing. For example, a boiler sampling cooler proposed in application number "CN202123179542.4" addresses the inconvenience of disassembly and assembly and insufficient cleaning of the cooling tank. To address the issue of cleanliness, the following solution is proposed: a support frame is included, a cooling tank is installed on the inner wall of the support frame, a disc-shaped cap is provided at the top of the cooling tank, and a sampling tube is provided on the inner wall of the cooling tank. Both ends of the sampling tube penetrate the top of the disc-shaped cap, and the two ends of the sampling tube are respectively set as a sampling inlet and a sampling outlet. In this invention, by providing an opening at the bottom of the cooling tank and sealing it with a base, cleaning the cooling tank only requires disassembling the base, without needing to disassemble the connecting parts at the top of the equipment, making operation more convenient. Furthermore, most of the dirt is deposited on the base, making cleaning more thorough. A limiting component limits the installation of the mounting plate and the base, making the base easy and effortless to assemble and disassemble.

[0003] However, although the above technical solutions can clean the inside of the cooling tank and prevent dirt from accumulating inside, the boiler water is cooled through the same sampling tube for each test, resulting in residual boiler water on the inner wall of the sampling tube. This residual boiler water mixes with the boiler water in the next test, causing the test results to deviate from those inside the boiler. Therefore, we propose a boiler sampling cooler to solve the above problems. Utility Model Content

[0004] The main purpose of this utility model is to provide a boiler sampling cooler, which solves the problem that although the inside of the cooling tank can be cleaned to prevent dirt from accumulating inside, the boiler water is cooled through the same sampling tube for each test, resulting in the boiler water that was cooled down previously remaining on the inner wall of the sampling tube. This residual boiler water will mix with the boiler water in the next test, thus causing the test results to deviate from those inside the boiler.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A boiler sampling cooler includes a housing with a curved pipe installed inside. A water inlet pipe is installed through the upper end of the housing and connected to the upper end of the curved pipe. A water outlet pipe is installed through one side of the housing and connected to the lower end of the curved pipe. A main pipe is installed on the side of the housing away from the water outlet pipe. A liquid inlet pipe is installed between the main pipe and the housing. A drain pipe is installed through the lower end of the housing near the water outlet pipe. A cleaning mechanism is installed between the housing, the water inlet pipe, and the water outlet pipe. A valve No. 1 is installed at the upper end of the water inlet pipe, and a valve No. 5 is installed at one end of the water outlet pipe.

[0007] Preferably, the cleaning mechanism includes a water guide pipe, which is installed between the main pipe and the inlet pipe, and a second valve is installed inside the water guide pipe.

[0008] Preferably, a No. 2 connecting pipe is installed between the water outlet pipe and the drain pipe, and a No. 4 valve is installed inside the No. 2 connecting pipe.

[0009] Preferably, a hot air blower is installed at the upper end of the housing, and an air inlet pipe is installed between the hot air blower and the water inlet pipe. A valve No. 3 is installed inside the air inlet pipe.

[0010] Preferably, a filter box is installed at one end of the upper surface of the housing, and a connecting pipe No. 1 is installed through the lower end of the filter box and the hot air blower.

[0011] Preferably, the upper part of the filter box is equipped with several filter layers, the upper part of the filter box is equipped with a sealing cover, and the upper part of the filter box is provided with several air inlets.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) In this utility model, after the sampled water is cooled and discharged by the bend, the user can open valves No. 2 and No. 4 and close valves No. 1 and No. 5, so that the liquid inside the main pipe can be flushed and cleaned by the water guide pipe into the inlet pipe and the bend, so as to avoid the boiler water remaining inside the bend. Then the liquid after flushing can be discharged through the No. 2 connecting pipe into the drain pipe. Then the user closes valve No. 2 and opens valve No. 3, so that hot air can be dried by the air inlet pipe into the bend, keeping the inside of the bend dry and avoiding the mixing of boiler water, which would cause inaccurate measurement data.

[0014] (2) In this utility model, the dust and impurities in the air are filtered by the filter layer, thereby preventing these dust and impurities from entering the inside of the bend through the hot air and causing pollution, improving the cleanliness of the inside of the bend, and also improving the dryness of the inside of the bend, thus improving the accuracy of the boiler water test data each time. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a boiler sampling cooler according to the present invention;

[0016] Figure 2 This is a front view structural diagram of a boiler sampling cooler according to the present invention;

[0017] Figure 3 This is a side view of the boiler sampling cooler according to the present invention.

[0018] Figure 4 This utility model relates to a boiler sampling cooler. Figure 3 Schematic diagram of the cross-sectional structure at point AA.

[0019] In the diagram: 1. Box body; 2. Water inlet pipe; 3. Valve No. 1; 4. Main pipe; 5. Cleaning mechanism; 501. Water guide pipe; 502. Valve No. 2; 503. Air inlet pipe; 504. Valve No. 3; 505. Hot air blower; 506. Filter box; 507. Connecting pipe No. 1; 508. Filter layer; 509. Air inlet; 510. Sealing cover; 511. Connecting pipe No. 2; 512. Valve No. 4; 6. Drain pipe; 7. Water outlet pipe; 8. Valve No. 5; 9. Bend pipe; 10. Liquid inlet pipe. Detailed Implementation

[0020] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0021] like Figures 1 to 4As shown in the figure, this utility model embodiment proposes a boiler sampling cooler, including a box body 1. A bent pipe 9 is installed inside the box body 1. A water inlet pipe 2 is installed through the upper end of the box body 1 and is connected to the upper end of the bent pipe 9. A water outlet pipe 7 is installed through one side of the box body 1 and is connected to the lower end of the bent pipe 9. A main pipe 4 is installed on the side of the box body 1 away from the water outlet pipe 7. A liquid inlet pipe 10 is installed through the main pipe 4 and the box body 1. A drain pipe 6 is installed through the lower end of the side of the box body 1 near the water outlet pipe 7. A cleaning mechanism 5 is installed between the box body 1, the water inlet pipe 2 and the water outlet pipe 7. A valve 3 is installed at the upper end of the water inlet pipe 2 and a valve 8 is installed at one end of the water outlet pipe 7.

[0022] like Figure 4 As shown, in another embodiment of this utility model, the cleaning mechanism 5 includes a water guide pipe 501, which is installed between the main pipe 4 and the inlet pipe 2. A second valve 502 is installed inside the water guide pipe 501. A second connecting pipe 511 is installed between the outlet pipe 7 and the drain pipe 6. A fourth valve 512 is installed inside the second connecting pipe 511. A hot air blower 505 is installed at the upper end of the housing 1. An air inlet pipe 503 is installed between the hot air blower 505 and the inlet pipe 2. A third valve 504 is installed inside the air inlet pipe 503. A filter box 506 is installed at one end of the upper surface of the housing 1. A first connecting pipe 507 is installed between the lower end of the filter box 506 and the hot air blower 505. Several filter layers 508 are installed at the upper end of the filter box 506. A sealing cover 510 is installed at the upper end of the filter box 506. Several air inlets 509 are provided at the upper end of the filter box 506.

[0023] The user injects the extracted boiler water sample into the bend 9 through the inlet pipe 2. Simultaneously, external liquid flows along the main pipe 4, allowing it to enter the tank 1 through the liquid inlet pipe 10. This allows the liquid to contact the bend 9, carrying away heat from the bend 9 and the sample inside. The cooled sample is then discharged through the outlet pipe 7, while the liquid inside the tank 1 is discharged through the drain pipe 6. After the sample has cooled and been discharged, the user closes valves 1 (3) and 5 (8) to seal the inlet pipe 2, bend 9, and outlet pipe 7. Then, the user opens valves 2 (502) and 4 (512) to allow liquid from the main pipe 4 to flow through the guide pipe 501 into the inlet pipe 2, flushing the inside of the bend 9. The flushed liquid then flows through the connecting pipe 2 (511) into the drain pipe 6, preventing boiler water from remaining in the bend. After the boiler water flushing is completed, the user can close valve 2 502 and open valve 3 504 to connect air inlet pipe 503 and water inlet pipe 2. Then, the user can start hot air blower 505 to draw air into the filter box 506 through connecting pipe 1 507. The air enters the filter box 506 through air inlet 509 and is then filtered by filter layer 508 before entering the hot air blower 505 through connecting pipe 1 507 for heating. Finally, the heated high-temperature air enters the water inlet pipe 2 and the inside of bend pipe 9 through air inlet pipe 503 to dry the inside of bend pipe 9. At the same time, the gas can be discharged through connecting pipe 2 511 and drain pipe 6 to ensure that the inside of bend pipe 9 is cleaner and to prevent boiler water from remaining inside bend pipe 9 and mixing with the next boiler water sample, thus improving the accuracy of each filtered water sampling inspection.

[0024] The working principle of this boiler sampling cooler:

[0025] In use, the user first injects the boiler water sample into the bend 9 through the inlet pipe 2. Simultaneously, external liquid flows along the main pipe 4, allowing it to enter the tank 1 through the liquid inlet pipe 10. This allows the liquid to contact the bend 9, carrying away heat from the bend 9 and the sample inside. The cooled sample is then discharged through the outlet pipe 7, while the liquid inside the tank 1 is discharged through the drain pipe 6. After the sample has cooled and been discharged, the user closes valves 3 and 8 to seal the inlet pipe 2, bend 9, and outlet pipe 7. Then, the user opens valves 502 and 512, allowing liquid from the main pipe 4 to flow through the guide pipe 501 into the inlet pipe 2, flushing the inside of the bend 9. The flushed liquid then flows through the connecting pipe 511 into the drain pipe 6 for discharge, preventing further stagnation of the boiler water. The water remains inside the bend 9. After the boiler water flushing is completed, the user can close valve 2 502 and open valve 3 504 to connect the air inlet pipe 503 and the water inlet pipe 2. Then, the user can start the hot air blower 505, which draws air into the filter box 506 through the first connecting pipe 507. The air enters the filter box 506 through the air inlet 509 and is then filtered by the filter layer 508 before entering the hot air blower 505 through the first connecting pipe 507 for heating. Finally, the heated high-temperature air enters the water inlet pipe 2 and the bend 9 through the air inlet pipe 503 to dry the inside of the bend 9. At the same time, the gas is discharged through the second connecting pipe 511 and the drain pipe 6, ensuring that the inside of the bend 9 is cleaner and preventing the boiler water from remaining inside the bend 9 and mixing with the next boiler water sample, thus improving the accuracy of each filtered water sampling inspection.

[0026] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating this utility model, and are not intended to limit the implementation of this utility model. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. Any obvious variations or modifications derived from the technical solutions of this utility model are still within the protection scope of this utility model.

Claims

1. A boiler sampling cooler, comprising a housing (1), characterized in that: The box (1) is equipped with a bent pipe (9) inside. A water inlet pipe (2) is installed through the upper end of the box (1) and is connected to the upper end of the bent pipe (9). A water outlet pipe (7) is installed through one side of the box (1) and is connected to the lower end of the bent pipe (9). A main pipe (4) is installed on the side of the box (1) away from the water outlet pipe (7). An inlet pipe (10) is installed between the main pipe (4) and the box (1). A drain pipe (6) is installed through the lower end of the side of the box (1) near the water outlet pipe (7). A cleaning mechanism (5) is installed between the box (1), the water inlet pipe (2), and the water outlet pipe (7). A valve (3) is installed at the upper end of the water inlet pipe (2). The outlet pipe (7) is equipped with a No. 5 valve (8) at one end. The cleaning mechanism (5) includes a water guide pipe (501). The water guide pipe (501) is installed between the main pipe (4) and the inlet pipe (2). The water guide pipe (501) is equipped with a No. 2 valve (502) inside. The outlet pipe (7) and the drain pipe (6) are connected by a No. 2 connecting pipe (511). The No. 4 connecting pipe (511) is equipped with a No. 4 valve (512) inside. The upper end of the box (1) is equipped with a hot air blower (505). The hot air blower (505) and the inlet pipe (2) are connected by an air inlet pipe (503). The air inlet pipe (503) is equipped with a No. 3 valve (504) inside.

2. A boiler sampling cooler according to claim 1, characterized in that: A filter box (506) is installed on one end of the upper surface of the box (1), and a connecting pipe (507) is installed through the lower end of the filter box (506) and the hot air blower (505).

3. A boiler sampling cooler according to claim 2, characterized in that: The filter box (506) has several filter layers (508) installed at the upper part of its interior, a sealing cover (510) installed at the upper part of its interior, and several air inlets (509) penetrating through the upper part of its interior.

Citation Information

Patent Citations

  • Boiler sampling cooler

    CN217304458U