Mechanical power switch
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RUIAN HUXIN AUTO ELECTRIC CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]在现有的技术中,现有机械开关的触感反馈和操作舒适度有待改进,多数产品采用简单的弹簧复位机构,操作过程中缺乏清晰的档位感,容易出现操作不到位的情况,现有机械开关普遍存在操作力过大、触点易磨损的问题,当开关频繁操作时,动触点和静触点之间的机械摩擦会导致接触表面逐渐磨损,接触电阻增大
[0016]与现有技术相比,本实用新型提供了机械式电源开关,具备以下有益效果:
Smart Images

Figure CN224609782U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power switch technology, and more specifically, to a mechanical power switch. Background Technology
[0002] Mechanical power switches, as the basic components of circuit control, are widely used in industrial equipment, household appliances and power systems. Traditional mechanical switches mainly rely on the opening and closing of physical contact points to achieve circuit control. Their structure usually includes three main parts: operating mechanism, contact system and housing. With the development of electrical equipment, the performance requirements of switches are constantly increasing, and existing mechanical switches have revealed many technical defects in long-term use.
[0003] In existing technologies, the tactile feedback and operational comfort of mechanical switches need improvement. Most products use simple spring reset mechanisms, which lack a clear sense of position during operation and are prone to incorrect operation. Existing mechanical switches generally suffer from excessive operating force and easy wear of contacts. When the switch is frequently operated, the mechanical friction between the moving and stationary contacts will cause the contact surface to wear gradually and the contact resistance to increase. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the problems existing in the prior art, this utility model provides a mechanical power switch to solve the technical problems mentioned in the background art.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a mechanical power switch, comprising a power supply body, the power supply body including a housing and a back plate, a movable plate provided on the housing, a lever provided at the top of the movable plate, a limiting device provided between the lever and the housing, a movable block provided at the bottom of the movable plate, a movable rod provided on the movable block, an adjusting block slidably provided inside the housing, the adjusting block being provided with a movable groove cooperating with the movable block, and an inclined groove cooperating with the movable rod, a conductive plate provided at the bottom of the adjusting block, a power cord and a connecting wire provided on the back plate, a first conductive block electrically connected to the power cord, and a second conductive block electrically connected to the connecting wire.
[0008] The present invention is further configured such that a movable frame is symmetrically arranged inside the housing, and the movable plate is slidably arranged on the movable frame to restrict the movement direction of the movable plate.
[0009] The present invention is further configured such that a sliding block is fixedly provided inside the housing, and a sliding groove is provided on the adjusting block to cooperate with the sliding block, thereby restricting the movement direction of the adjusting block.
[0010] The present invention is further configured such that a clamping frame is provided on the back plate, and two sets of clamping frames are symmetrically arranged. The first conductive block and the second conductive block are both slidably disposed in the clamping frame. A clamping spring is provided between the first conductive block and the back plate and between the second conductive block and the back plate, so that the first conductive block and the second conductive block have an upward elastic force, thereby improving the connection stability between the first conductive block and the second conductive block and the conductive plate.
[0011] The present invention is further configured such that insulating rubber pads are symmetrically provided on the back of the first conductive block and the second conductive block, and the first conductive block and the compression spring are separated by the insulating rubber pads, so as to facilitate the insulation of the first conductive block and the second conductive block.
[0012] The present invention is further configured such that the limiting device includes a limiting rod, the limiting rod is symmetrically slidably disposed on the lever, and the housing is provided with a first limiting hole and a second limiting hole that cooperate with the limiting rod. The position of the lever is easily fixed by the cooperation of the limiting rod, the first limiting hole and the second limiting hole.
[0013] The present invention is further configured such that the lever is provided with a limiting groove, and two limiting rods are fixedly provided with limiting plates in the limiting groove. The other end of the limiting plate is provided with a pressing rod on the lever. The pressing rod drives the limiting plate and the limiting rod to move, so as to facilitate the limiting rod to retract into the lever.
[0014] The present invention is further configured such that a limiting spring is provided between the limiting plates, which facilitates the movement and reset of the limiting plates, the limiting rod and the pressing rod.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, this utility model provides a mechanical power switch, which has the following advantages:
[0017] 1. The moving plate drives the moving block and the moving rod to move. In cooperation with the moving groove and tilting groove on the adjusting block, the position of the adjusting block is adjusted. The adjusting block drives the conductive plate to move. When the conductive plate contacts the first conductive block and the second conductive block, the power line and the connecting line are connected, and the power supply is controlled. The perpendicular contact between the first conductive block, the second conductive block and the conductive plate reduces friction and wear.
[0018] 2. By setting the first conductive block and the second conductive block on the clamping frame and supporting the first conductive block and the second conductive block by the elastic force of the clamping spring, the connection stability and tightness between the first conductive block and the conductive plate and between the second conductive block and the conductive plate are improved.
[0019] 3. By pressing the lever, the limiting plate and the limiting rod move, causing the limiting rod to retract into the lever, which facilitates the movement of the lever on the housing. The cooperation between the limiting rod and the first and second limiting holes facilitates the control of the switch. The limiting spring provides elastic force to the pressing rod, which can provide feedback to the user's fingers and make it easy to identify the position of the lever. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the mechanical power switch in this utility model;
[0021] Figure 2 This is a cross-sectional view of the internal structure of the shell in this utility model;
[0022] Figure 3 This is a cross-sectional view of the interior of the shell of this utility model from another angle;
[0023] Figure 4 This is a cross-sectional view of the back plate in this utility model.
[0024] Figure 5 This is a cross-sectional structural diagram of the lever in this utility model.
[0025] In the diagram: 1. Power supply body; 2. Housing; 3. Back plate; 4. Moving plate; 5. Lever; 6. Moving block; 7. Moving rod; 8. Adjusting block; 9. Moving groove; 10. Inclined groove; 11. Conductive plate; 12. Power cord; 13. Connecting wire; 14. First conductive block; 15. Second conductive block; 16. Moving frame; 17. Sliding block; 18. Sliding groove; 19. Pressing frame; 20. Pressing spring; 21. Insulating rubber pad; 22. Limiting rod; 23. First limiting hole; 24. Second limiting hole; 25. Limiting groove; 26. Limiting plate; 27. Pressing rod; 28. Limiting spring. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0029] Please see Figures 1-5 A mechanical power switch includes a power supply body 1, which includes a housing 2 and a back plate 3. A movable plate 4 is provided on the housing 2, and a lever 5 is provided at the top of the movable plate 4. A limiting device is provided between the lever 5 and the housing 2. A movable block 6 is provided at the bottom of the movable plate 4, and a movable rod 7 is provided on the movable block 6. An adjusting block 8 is slidably provided inside the housing 2. The adjusting block 8 is provided with a moving groove 9 that cooperates with the movable block 6, and also with an inclined groove 10 that cooperates with the movable rod 7. A conductive plate 11 is provided at the bottom of the adjusting block 8. A power cord 12 and a connecting wire 13 are provided on the back plate 3. A first conductive block 14 is electrically connected to the power cord 12, and a second conductive block 15 is electrically connected to the connecting wire 13. Inside the housing 2... A movable frame 16 is symmetrically arranged, and a movable plate 4 is slidably arranged on the movable frame 16. A sliding block 17 is fixedly arranged inside the housing 2. A sliding groove 18 that cooperates with the sliding block 17 is provided on the adjusting block 8. A pressing frame 19 is provided on the back plate 3. Two sets of pressing frames 19 are symmetrically arranged. The first conductive block 14 and the second conductive block 15 are both slidably arranged in the pressing frame 19. A pressing spring 20 is provided between the first conductive block 14 and the back plate 3 and between the second conductive block 15 and the back plate 3. Insulating rubber pads 21 are symmetrically arranged on the back of the first conductive block 14 and the second conductive block 15. The first conductive block 14 and the pressing spring 20 and the second conductive block 15 and the pressing spring 20 are separated by the insulating rubber pads 21.
[0030] In this embodiment, during use, the power cord 12 is electrically connected to the first conductive block 14, and the connecting wire 13 is electrically connected to the second conductive block 15. When conducting electricity to the first conductive block 14 and the second conductive block 15, the user flicks the lever 5 with their finger. The lever 5 drives the moving plate 4 to move on the moving frame 16. The moving plate 4 drives the moving block 6 and the moving rod 7 to move. The moving block 6 moves on the moving groove 9, and the moving rod 7 moves on the inclined groove 10. Under the combined action of the moving rod 7 and the inclined groove 10, the adjusting block 8 is limited by the sliding block 17 and the sliding groove 18. The action moves the conductive plate 11 to press the first conductive block 14 and the second conductive block 15. At the same time, when the adjusting block 8 and the conductive plate 11 are pressed down, they squeeze the first conductive block 14 and the second conductive block 15 to move on the pressing frame 19 and compress the pressing spring 20. The pressing spring 20 gives the first conductive block 14 and the second conductive block 15 an opposite elastic force, thereby improving the connection stability between the first conductive block 14 and the second conductive block 15 and the conductive plate 11. By setting the insulating rubber pad 21, it is easy to insulate the first conductive block 14 and the second conductive block 15.
[0031] Please see Figure 5 As one embodiment of the limiting device: the limiting device includes a limiting rod 22, which is symmetrically slidably disposed on the lever 5. The housing 2 is provided with a first limiting hole 23 and a second limiting hole 24 that cooperate with the limiting rod 22. The lever 5 is provided with a limiting groove 25. The two limiting rods 22 are fixedly provided with limiting plates 26 in the limiting grooves 25. The other end of the limiting plate 26 is provided with a pressing rod 27 on the lever 5. A limiting spring 28 is provided between the limiting plates 26.
[0032] More specifically, when moving lever 5, the finger squeezes the pressing rod 27, which in turn drives the limiting plate 26 to squeeze the limiting spring 28. The limiting plate 26 then causes the limiting rod 22 to retract into lever 5, causing the limiting rod 22 to leave the first limiting hole 23. When lever 5 is moved, and the limiting rod 22 is aligned with the second limiting hole 24, the limiting plate 26, under the elastic force of the limiting spring 28, causes the limiting rod 22 and the pressing rod 27 to pop out. When the pressing rod 27 pops out, it provides feedback to the user's finger, allowing the user to know that the lever 5 has been moved to the correct position.
[0033] In summary, during use or operation of the entire device: When in use, the power cord 12 is electrically connected to the first conductive block 14, and the connecting wire 13 is electrically connected to the second conductive block 15. When conducting electricity to the first conductive block 14 and the second conductive block 15, the user's finger moves the lever 5. The lever 5 moves the moving plate 4 on the moving frame 16, which in turn moves the moving block 6 and the moving rod 7. The moving block 6 moves on the moving groove 9, and the moving rod 7 moves on the inclined groove 10. The adjusting block 8, under the combined action of the moving rod 7 and the inclined groove 10, moves through the sliding block 17 and the sliding groove 10. Under the limiting action of 8, the adjustment block moves, causing the conductive plate 11 to press the first conductive block 14 and the second conductive block 15. At the same time, when the adjustment block 8 and the conductive plate 11 are pressed down, they squeeze the first conductive block 14 and the second conductive block 15 to move on the pressing frame 19 and compress the pressing spring 20. The pressing spring 20 gives the first conductive block 14 and the second conductive block 15 a reverse elastic force, thereby improving the connection stability between the first conductive block 14 and the second conductive block 15 and the conductive plate 11. By setting the insulating rubber pad 21, it is easy to insulate the first conductive block 14 and the second conductive block 15.
[0034] When the lever 5 is moved, the finger squeezes the pressing rod 27. The pressing rod 27 drives the limiting plate 26 to squeeze the limiting spring 28. The limiting plate 26 drives the limiting rod 22 to retract into the lever 5, so that the limiting rod 22 leaves the first limiting hole 23. When the lever 5 is moved, when the limiting rod 22 is aligned with the second limiting hole 24, the limiting plate 26 drives the limiting rod 22 and the pressing rod 27 to pop out under the elastic force of the limiting spring 28. When the pressing rod 27 pops out, it provides feedback to the user's finger, so that the user knows that the lever 5 has moved to the correct position.
[0035] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.
[0036] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
[0037] In all the solutions mentioned above, those involving the operation of electrical components, unless otherwise specified, are controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies, their electrical connections and specific circuit structures will not be elaborated here.
Claims
1. A mechanical power switch, comprising a power supply body (1), characterized in that: The power supply body (1) includes a housing (2) and a back plate (3). A movable plate (4) is provided on the housing (2). A lever (5) is provided on the top of the movable plate (4). A limiting device is provided between the lever (5) and the housing (2). A movable block (6) is provided at the bottom of the movable plate (4). A movable rod (7) is provided on the movable block (6). An adjusting block (8) is slidably provided inside the housing (2). A movable groove (9) that cooperates with the movable block (6) is provided on the adjusting block (8). An inclined groove (10) that cooperates with the movable rod (7) is also provided. A conductive plate (11) is provided at the bottom of the adjusting block (8). A power line (12) and a connecting line (13) are provided on the back plate (3). A first conductive block (14) is electrically connected to the power line (12). A second conductive block (15) is electrically connected to the connecting line (13).
2. The mechanical power switch according to claim 1, characterized in that: The housing (2) is symmetrically provided with a movable frame (16) inside, and the movable plate (4) is slidably disposed on the movable frame (16).
3. The mechanical power switch according to claim 1, characterized in that: The housing (2) is fixedly provided with a sliding block (17), and the adjusting block (8) is provided with a sliding groove (18) that cooperates with the sliding block (17).
4. The mechanical power switch according to claim 1, characterized in that: The back plate (3) is provided with a clamping frame (19), and two sets of clamping frames (19) are symmetrically arranged. The first conductive block (14) and the second conductive block (15) are slidably arranged in the clamping frame (19). A clamping spring (20) is provided between the first conductive block (14) and the back plate (3) and between the second conductive block (15) and the back plate (3).
5. The mechanical power switch according to claim 4, characterized in that: Insulating rubber pads (21) are symmetrically provided on the back of the first conductive block (14) and the second conductive block (15). The first conductive block (14) is separated from the compression spring (20) and the second conductive block (15) is separated from the compression spring (20) by the insulating rubber pads (21).
6. The mechanical power switch according to claim 1, characterized in that: The limiting device includes a limiting rod (22), which is symmetrically slidably disposed on the lever (5). The housing (2) is provided with a first limiting hole (23) and a second limiting hole (24) that cooperate with the limiting rod (22).
7. The mechanical power switch according to claim 6, characterized in that: The lever (5) is provided with a limiting groove (25), and two limiting rods (22) are fixedly provided with limiting plates (26) in the limiting groove (25). The other end of the limiting plate (26) is provided with a pressing rod (27) on the lever (5).
8. The mechanical power switch according to claim 7, characterized in that: A limiting spring (28) is provided between the limiting plates (26).