Tension clamp with good compression resistance

CN224610462UActive Publication Date: 2026-08-07PINXU POWER TECH (HEBEI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
PINXU POWER TECH (HEBEI) CO LTD
Filing Date
2025-07-08
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0005]本实用新型提供一种抗压效果好的耐张线夹,解决了耐张线夹,抗压效果差,且耐腐蚀性能差,会因强度差而造成耐张线夹出现断裂,还会因腐蚀造成耐张线夹损坏,缩短了耐张线夹使用寿命的技术问题

Benefits of technology

[0013] This utility model provides a tension clamp with good compressive strength. Through the use of an aluminum alloy base layer, it features low density and light weight, good electrical and thermal conductivity, effectively reducing power loss, high mechanical strength, and the ability to withstand significant conductor tension. It is widely used in high-voltage transmission lines, increasing the overall strength of the tension clamp body. The high-strength layer offers advantages such as low density, high strength, good wear and heat resistance, and a low coefficient of thermal expansion, enhancing the strength, hardness, and corrosion resistance of the tension clamp body and extending its service life.

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Abstract

The utility model discloses a kind of strain clamp with good compression resistance effect, relate to strain clamp field.A kind of strain clamp with good compression resistance effect, including strain clamp body, the front side of the left side of the strain clamp body is sequentially provided with protective block from front to back, the left side of the protective block is provided with U type locking rod.The utility model provides a kind of strain clamp with good compression resistance effect, by the setting of aluminium alloy base layer, with the characteristics of small density, light quality, it has good conductivity and thermal conductivity, can effectively reduce electric energy loss, high mechanical strength, can withstand greater wire tension, widely used in high-voltage transmission line, increase the use intensity of strain clamp body, by high-strength layer has the advantages such as low density, high strength, good wear resistance and heat resistance, small thermal expansion coefficient, improve the strength, hardness and corrosion resistance of strain clamp body, prolong the service life of strain clamp body.
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Description

Technical Field

[0001] This utility model relates to the field of tension clamps, and in particular to a tension clamp with good compressive strength. Background Technology

[0002] Tension clamps are hardware used to fix conductors to withstand conductor tension and to hang conductors on tension strings or towers. Based on their structure and installation conditions, tension clamps can be broadly divided into two categories. As an indispensable component in power lines, tension clamps come in many types, mainly including bolt type, pre-stirred wire type, and compression type. Among them, bolt type tension clamps are distinguished by their unique fixing method.

[0003] Currently available tension clamps have poor compressive strength and poor corrosion resistance. They are prone to breakage due to low strength and damage due to corrosion, thus shortening their service life.

[0004] Therefore, it is necessary to provide a tension clamp with good compressive strength to solve the above-mentioned technical problems. The information disclosed in this background section is only intended to enhance the understanding of the overall background of this utility model, and is not necessarily to be regarded as an admission or to imply in any way that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] This utility model provides a tension clamp with good compressive strength, which solves the technical problems of tension clamps with poor compressive strength and poor corrosion resistance, which can lead to breakage due to low strength and damage due to corrosion, thus shortening the service life of tension clamps.

[0006] To solve the above-mentioned technical problems, this utility model provides a tension clamp with good compressive strength, comprising a tension clamp body, a protective block arranged sequentially from front to back on the front left side of the tension clamp body, a U-shaped locking rod arranged on the left side of the protective block, and a locking nut threadedly connected to the right side of the U-shaped locking rod penetrating the right side of the tension clamp body. The tension clamp body includes an aluminum alloy base layer, a pressure-resistant layer is provided on the outer surface of the aluminum alloy base layer, a high-strength layer is provided on the outer surface of the pressure-resistant layer, an anti-corrosion layer is provided on the outer surface of the high-strength layer, the anti-corrosion layer includes an aluminum-magnesium alloy layer, an epoxy zinc yellow primer layer is provided on the outer surface of the aluminum-magnesium alloy layer, the high-strength layer includes an aluminum-manganese alloy layer, and an aluminum-silicon alloy layer is provided on the outer surface of the aluminum-manganese alloy layer.

[0007] Preferably, the outer surface of the aluminum-manganese alloy layer is bonded to the inner surface of the aluminum-silicon alloy layer.

[0008] Preferably, the outer surface of the aluminum-magnesium alloy layer is bonded to the inner surface of the epoxy zinc yellow primer layer.

[0009] Preferably, the material of the tension clamp body is the same as that of the protective block.

[0010] Preferably, the outer surface of the aluminum alloy base layer is bonded to the inner surface of the pressure-resistant layer, and the outer surface of the pressure-resistant layer is bonded to the inner surface of the high-strength layer.

[0011] Preferably, the outer surface of the high-strength layer is bonded to the inner surface of the corrosion-resistant layer.

[0012] Compared with related technologies, the tension clamp with good compressive strength provided by this utility model has the following beneficial effects:

[0013] This utility model provides a tension clamp with good compressive strength. Through the use of an aluminum alloy base layer, it features low density and light weight, good electrical and thermal conductivity, effectively reducing power loss, high mechanical strength, and the ability to withstand significant conductor tension. It is widely used in high-voltage transmission lines, increasing the overall strength of the tension clamp body. The high-strength layer offers advantages such as low density, high strength, good wear and heat resistance, and a low coefficient of thermal expansion, enhancing the strength, hardness, and corrosion resistance of the tension clamp body and extending its service life.

[0014] This utility model provides a tension clamp with good compressive strength. Through the setting of the anti-corrosion layer, it is mainly used for anti-corrosion protection and transition base layer on the surface of galvanized steel, stainless steel, aluminum alloy and non-ferrous metals. Its features include high hardness, strong adhesion, excellent corrosion resistance and good physical and mechanical properties. It has excellent weather resistance, chemical corrosion resistance and flexibility, which increases the corrosion resistance of the tension clamp body and extends the service life of the tension clamp body. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a preferred embodiment of a tension clamp with good compressive strength provided by this utility model;

[0016] Figure 2 This is a top view of the right side of the tension clamp body and U-shaped locking rod structure of this utility model;

[0017] Figure 3 This is a partial sectional view of the tension clamp body structure of this utility model;

[0018] Figure 4 This is a partial cross-sectional view of the high-strength layered structure of this utility model;

[0019] Figure 5 This is a partial cross-sectional view of the anti-corrosion layer structure of this utility model.

[0020] Reference numerals in the attached drawings: 1. Tension clamp body; 2. Protective block; 3. U-shaped locking rod; 4. Locking nut; 5. Aluminum alloy base layer; 6. Pressure resistant layer; 7. High strength layer; 701. Aluminum-manganese alloy layer; 702. Aluminum-silicon alloy layer; 8. Corrosion resistant layer; 801. Aluminum-magnesium alloy layer; 802. Epoxy zinc yellow primer layer. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Please see Figure 1-5 This utility model provides a technical solution: a tension clamp with good compressive strength, comprising a tension clamp body 1, a protective block 2 arranged sequentially from front to back on the front left side of the tension clamp body 1, a U-shaped locking rod 3 arranged on the left side of the protective block 2, and a locking nut 4 threadedly connected to the right side of the U-shaped locking rod 3 penetrating the right side of the tension clamp body 1. The tension clamp body 1 includes an aluminum alloy base layer 5, a pressure-resistant layer 6 arranged on the outer surface of the aluminum alloy base layer 5, a high-strength layer 7 arranged on the outer surface of the pressure-resistant layer 6, an anti-corrosion layer 8 arranged on the outer surface of the high-strength layer 7, an aluminum-magnesium alloy layer 801, an epoxy zinc yellow primer layer 802 arranged on the outer surface of the aluminum-magnesium alloy layer 801, an aluminum-manganese alloy layer 701, and an aluminum-silicon alloy layer 702 arranged on the outer surface of the aluminum-manganese alloy layer 701.

[0024] In this embodiment, the structural design of the tension clamp body 1 can firmly fix and anchor the cable, preventing the cable from slipping or falling off in various complex environments. The aluminum alloy base layer 5 has the characteristics of low density and light weight. It has good electrical and thermal conductivity, which can effectively reduce power loss. It has high mechanical strength and can withstand large conductor tension. It is widely used in high-voltage transmission lines, which increases the service strength of the tension clamp body 1. The aluminum-manganese alloy layer 701 has the advantages of low density, high strength, good wear resistance and heat resistance, and low coefficient of thermal expansion, which improves the strength, hardness and corrosion resistance of the tension clamp body 1 and extends the service life of the tension clamp body 1.

[0025] Example 2:

[0026] Please see Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: the outer surface of the aluminum-manganese alloy layer 701 is bonded to the inner surface of the aluminum-silicon alloy layer 702, the outer surface of the aluminum-magnesium alloy layer 801 is bonded to the inner surface of the epoxy zinc yellow primer layer 802, the material of the tension clamp body 1 is the same as the material of the protective block 2, the outer surface of the aluminum alloy base layer 5 is bonded to the inner surface of the pressure-resistant layer 6, the outer surface of the pressure-resistant layer 6 is bonded to the inner surface of the high-strength layer 7, and the outer surface of the high-strength layer 7 is bonded to the inner surface of the corrosion-resistant layer 8.

[0027] In this embodiment: the epoxy zinc yellow primer layer 802 is mainly used for anti-corrosion protection and transition priming of galvanized steel, stainless steel, aluminum alloy and non-ferrous metal surfaces. Its characteristics include high hardness, strong adhesion, excellent corrosion resistance and good physical and mechanical properties. It has excellent weather resistance, chemical corrosion resistance and flexibility, which increases the corrosion resistance of the tension clamp body 1 and extends the service life of the tension clamp body 1. With the addition of the aluminum-magnesium alloy layer 801, a dense oxide film will form on the surface in an oxidizing environment, which effectively resists further erosion, thereby ensuring its long-term stability and increasing the corrosion resistance of the tension clamp body 1.

[0028] The working principle of the tension clamp with good compressive strength provided by this utility model is as follows:

[0029] Implementation steps for the first innovation point:

[0030] Step 1: Through the structural design of the tension clamp body 1, the cable can be firmly fixed and anchored to prevent the cable from slipping or falling off in various complex environments;

[0031] Step 2: The aluminum alloy base layer 5 has the characteristics of low density and light weight. It has good electrical and thermal conductivity, which can effectively reduce power loss. It has high mechanical strength and can withstand large conductor tension. It is widely used in high-voltage transmission lines and increases the service strength of the tension clamp body 1.

[0032] Step 3: The aluminum-manganese alloy layer 701 has advantages such as low density, high strength, good wear and heat resistance, and small coefficient of thermal expansion, which improves the strength, hardness and corrosion resistance of the tension clamp body 1 and extends the service life of the tension clamp body 1.

[0033] Implementation steps for the second innovation point:

[0034] Step 1: The epoxy zinc yellow primer layer 802 is mainly used for anti-corrosion protection and transition priming of galvanized steel, stainless steel, aluminum alloy and non-ferrous metal surfaces. Its characteristics include high hardness, strong adhesion, excellent corrosion resistance and good physical and mechanical properties. It has excellent weather resistance, chemical corrosion resistance and flexibility, which increases the corrosion resistance of the tension clamp body 1 and extends the service life of the tension clamp body 1.

[0035] Step 2: By setting the aluminum-magnesium alloy layer 801, a dense oxide film will be formed on the surface in an oxidizing environment, which effectively resists further corrosion, thereby ensuring its long-term stability and increasing the corrosion resistance of the tension clamp body 1.

[0036] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.

[0037] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above are only preferred embodiments of this utility model. It should be noted that due to the limitations of textual expression, while there are objectively infinite specific structures, those skilled in the art can make several improvements, modifications, or changes without departing from the principles of this utility model, and can also combine the above technical features in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A tension clamp with good compressive strength, comprising a tension clamp body (1), characterized in that: The tension clamp body (1) has a protective block (2) arranged from front to back on the front side of the left side. A U-shaped locking rod (3) is arranged on the left side of the protective block (2). The right side of the U-shaped locking rod (3) passes through the right side of the tension clamp body (1) and is threaded with a locking nut (4). The tension clamp body (1) includes an aluminum alloy base layer (5). A pressure-resistant layer (6) is arranged on the outer surface of the aluminum alloy base layer (5). A high-strength layer (7) is arranged on the outer surface of the pressure-resistant layer (6). An anti-corrosion layer (8) is arranged on the outer surface of the high-strength layer (7). The anti-corrosion layer (8) includes an aluminum-magnesium alloy layer (801). An epoxy zinc yellow primer layer (802) is arranged on the outer surface of the aluminum-magnesium alloy layer (801). The high-strength layer (7) includes an aluminum-manganese alloy layer (701). An aluminum-silicon alloy layer (702) is arranged on the outer surface of the aluminum-manganese alloy layer (701).

2. The tension clamp with good compressive strength according to claim 1, characterized in that, The outer surface of the aluminum-manganese alloy layer (701) is bonded to the inner surface of the aluminum-silicon alloy layer (702).

3. The tension clamp with good compressive strength according to claim 1, characterized in that, The outer surface of the aluminum-magnesium alloy layer (801) is bonded to the inner surface of the epoxy zinc yellow primer layer (802).

4. The tension clamp with good compressive strength according to claim 1, characterized in that, The material of the tension clamp body (1) is the same as that of the protective block (2).

5. The tension clamp with good compressive strength according to claim 1, characterized in that, The outer surface of the aluminum alloy base layer (5) is bonded to the inner surface of the pressure-resistant layer (6), and the outer surface of the pressure-resistant layer (6) is bonded to the inner surface of the high-strength layer (7).

6. The tension clamp with good compressive strength according to claim 1, characterized in that, The outer surface of the high-strength layer (7) is bonded to the inner surface of the anti-corrosion layer (8).